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Wireless Power

Transfer

Battery

Charging

Industrial

1 kW Wireless Charging System

MOOV

air

User Manual and Professional

Installation Guide

Summary of Contents for MOOVair

Page 1: ...WirelessPower Transfer Battery Charging Industrial 1 kW Wireless Charging System MOOVair User Manual and Professional Installation Guide...

Page 2: ...4 3 4 WPP WSP Physical Positioning 12 4 4 E ciency and losses 12 12 4 4 2 Temperature of the WPP 4 4 1 Factors that influence losses 13 4 5 Operating limits 13 4 6 Physical dimensions 14 4 6 1 WPU 14...

Page 3: ...ting the WSU to the PC 28 7 4 Installing the GUI 28 7 5 Areas of the monitor tab 29 7 6 Basic operation 29 7 7 Charger Configuration 7 7 1 CAN bus configuration 7 8 Using the GUI with the WSU in Profi...

Page 4: ...ply safe working practices for connecting and charging batteries Although this documentation is not aimed at the end users of the wireless charging system it does the system after installation 1 3 Pro...

Page 5: ...rging The wireless charging system is not suitable for use in location where children are likely to be present Charging must take place in an area where the general public are forbidden to Do not open...

Page 6: ...ble materials if also present This equipment has been tested and found to comply with the limits for a Class A device pursuant to EN 55011 Group 2 EN 55032 Group 2 as well as a Class A digital device...

Page 7: ...t receiver RX b WSB Wireless Secondary Box that produces a DC output that is typically used to charge a battery The output the WSB produces can be controlled via CAN bus or via inbuilt charging The WS...

Page 8: ...ommunication the WPB and WSB both contain a radio frequency transceiver module with integral antenna The transceiver module is IEEE Std 802 15 4 compliant and has Radio The transceiver module operates...

Page 9: ...tus LED operation The WPB has three LEDs that show basic information about the charger system s status AC present Charging Fault No input Ready On Charging On Flash Charge complete1 On On Fault On Fla...

Page 10: ...the charger system can provide a maximum of 3 A Between 38 V and 48 V the charger system can provide up to 20 8 A Between 48 V and 60 V the charger system can provide a maximum of 1 000 W and will red...

Page 11: ...pproximately 42 minutes and then eventually reduce its output power to 930 W 600 650 700 750 800 850 900 950 1000 0 10 20 30 40 50 60 70 80 90 100 110 Output power W Time duration min 20 C ambient 30...

Page 12: ...x misalignment for 1000 W 0 6 mm 20 mm 8 mm 18 mm 10 mm 17 mm 12 mm 16 mm 14 mm 15 mm 16 mm 10 mm 18 20 mm 5 mm For example If the gap is 10 mm 1 000 W can be delivered if the misalignment is 17 mm or...

Page 13: ...following graph for maximum power and maximum output voltage 6 8 10 12 14 16 18 20 10 5 0 5 10 15 20 25 30 35 40 45 Air gap mm Ambient Temperature C 0 mm misalignment 10 mm misalignment 15 mm misalign...

Page 14: ...est required 4 6 1 WPU 200 192 960 60 1 120 17 3 39 280 200 See section 4 4 2 for details on the conditions that allow the pad heatsink to be removed 4 6 2 WSU 500 50 149 385 160 28 82 19 5 168 149 82...

Page 15: ...it is completely dust proof and can be exposed to water jets from all angles However it should not be submerged or exposed to high pressure water jets Communication window not covered Fins vertical an...

Page 16: ...he wireless power transfer and the following items are important for safe and reliable operation The plastic covers of the Primary Pad and the Secondary Pad must be face to face during charging Pad ga...

Page 17: ...he pads to non metallic surfaces such as plastic The active surfaces of the pads can be completely covered by non metallic material but the thickness of the material should be taken into account when...

Page 18: ...5 4 2 Mounting to ferrous metal If the WPP is to be mounted to ferrous metal e g steel the pad heatsink must be used P The base of the WSP can be mounted directly to steel if a 2 mm thick aluminium sh...

Page 19: ...r more WPP can be installed in the same area but must be separated as follows If the heatsinks are used on the WPPs then the heatsinks can be touching If the heatsinks are not used then the pad edges...

Page 20: ...ng signs saying not to enter the zone This will result in any human near the charging area being warned to keep a safe distance from the WPP The recommend keep out areas for three installation scenari...

Page 21: ...mounted to a wall 2 WPP on a column or post 3 WPP mounted on the floor 15 38cm 15 38cm 11 85 30cm 13 4 34cm 15 38cm 15 38cm 15 38cm 11 85 30cm 13 4 34cm 15 38cm 15 38cm 15 38cm 15 38cm 11 85 30cm 11...

Page 22: ...le IEC C13 power cord If the charger system is to provide full power at 100 to 120 VAC the AC supply including the cord should be rated as suitable for at least 13 A L PE N 5 7 2 WPU Earth stud washer...

Page 23: ...g connector part number 33481 0301 Pin Assignment Pin 1 1 EXT_Enable 2 Sleep 3 EXT_Signal_GND 5 7 5 1 Sleep When the WSU is not in use Sleep mode can be used to reduce the current the WSU draws from t...

Page 24: ...he temperature probe is attached to a battery post the charger system can use the battery temperature to adjust several charging parameters Care must temperature and therefore not charging optimally t...

Page 25: ...ment system BMS which must be aware of when a charge should happen what the target voltage of the battery is what maximum current should be applied and if any charge parameters should be altered durin...

Page 26: ...oltage Note ClearFaults will not clear over voltage protection OVP and over current protection OCP 6 1 4 CAN bus watchdog If the WSU is under CAN bus control it must receive frequent messages on ID 0x...

Page 27: ...Sleep mode would reduce this to approximately 2 mA A high voltage level presented between pin 2 Sleep and pin 3 EXT_Signal_GND of the connector instructs the WSU to enter Sleep Mode Conversely a low...

Page 28: ...Peak System PCAN USB adapter 2 pin Molex to DB9 cable Delta can make available on request GUI software for PC Delta can make available on request 7 2 Installing PCAN USB drivers The GUI requires that...

Page 29: ...umbers 1 10 down the left side refer to CAN node IDs Each number can be clicked to toggle that WSU 5 Area for graphing the WSU outputs The I and V numbers at the bottom can be used to show or hide eac...

Page 30: ...profiles see Appendix 9 5 for a list of the profiles loaded by default The this area of the Configuration tab is used to select which profile to use or to change back to CAN bus mode if already in pr...

Page 31: ...s the impedance and voltage drop of the DC cables connected to the battery If the cables are to be extended then the new total cable length should be entered here 31 7 8 picture below shows the WSU is...

Page 32: ...r or closing the GUI monitor tab and the pads should be mated and connected using the Connect button 1 7 9 Data logging The Record checkbox in area 6 will enable data logging If e g 17 04 2020 12 34 1...

Page 33: ...he this document Abusive or improper treatment installation or use Scratches or wear Evidence that the enclosures have been opened The cables or connectors having been removed or altered Firmware bein...

Page 34: ...before turning on the wireless charger system Electronic load 100 mF typ 100 V 1 A 100 V silicone diode 24 V or 48 V 1 A current limit Charger secondary box The charger system performance is not guara...

Page 35: ...us mode Check that the baud rate is correct The default baud rate of the WSU is 1 Mbps Refer to the ud rates The WSU must receive charging commands regularly via message 0x19x otherwise the CAN bus wa...

Page 36: ...t_OTP_SW 0x32x bit20 Any part of the system has exceeded the OTP threshold Auto clear when the temperature decreased to an acceptable level General Fault Fault_OVP_HW 0x32x bit21 The output voltage ha...

Page 37: ...ating mode Auto clear when working in normal mode General Status Status_Power 0x32x bit10 When the WSU is transmitting power When the WSU is not transmitting power General Status Alert_Temperature 0x3...

Page 38: ...5Dx bit11 Current has exceeded the maximum allowed by the Status Chrgr_Prof_Phase_ Imin 0x5Dx bit12 Current is below the minimum allowed by the Status Chrgr_Prof_Phase_ Timeout 0x5Dx bit13 The charge...

Page 39: ...ile to automatically load the profile s to the WSU The user only needs to run the batch file Further details will be given should there be a need to add a profile to the WSU 24 V model Position Profil...

Page 40: ...21 06 11 Appendix WCS 1000W 1AC 36 2021 03 Version 1 0 More information www deltaww com Delta Energy Systems Germany GmbH Tscheulinstrasse 21 79331 Teningen E mail IEV sales deltaww com Copyright Delt...

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