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Delta 36-477, Instruction Manual, Page: 1 / 53

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INSTRUCTION

MANUAL

REVISED 6-15-00

PART NO. 422-19-651-0045

Copyright © 2000 Delta Machinery 

Platinum Edition

10" Contractor’s Saw

with 30" Unifence

®

(Model 36-477)

with 30" Biesemeyer

®

(Model 36-485)

Summary of Contents for 36-477

Page 1: ...INSTRUCTION MANUAL REVISED 6 15 00 PART NO 422 19 651 0045 Copyright 2000 Delta Machinery Platinum Edition 10 Contractor s Saw with 30 Unifence Model 36 477 with 30 Biesemeyer Model 36 485...

Page 2: ...t will do the job better and be safer at the rate for which it was designed 11 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 12 WEAR PROPER APPAREL No loose c...

Page 3: ...nts could possibly dissolve or otherwise damage the material Only a soft damp cloth should be used to clean plastic parts 17 PERMANENTLY mount the saw to a supporting sur face before performing any cu...

Page 4: ...illustrates the components of the Biesemeyer Fence 1 Contractor s Saw 2 Blade Tilting Handwheel 3 Handwheel Lock Knob 4 Blade Guard and Splitter Assembly 5 Table Insert 6 Miter Gage 7 Miter Gage Hand...

Page 5: ...e Support 5 Table Board 6 Table Legs 2 7 Front T Slot Guide Rail 8 Leg Adapter 2 9 Nuts and Flat Washers 2 10 Leveling Screws 2 11 Z Brackets 3 12 7 16 20 x 3 4 Hex Head Screws Lockwashers and Flat Wa...

Page 6: ...g hex head screws 7 7 Lock washers 7 for fastening rear rail to saw table and sheet metal extension wing if applicable 8 3 8 24 x 1 1 4 long hex head cap screws 2 9 7 8 O D flat washers 2 10 Lock wash...

Page 7: ...7 Fig 5 Fig 6 1 2 3 4 5 6 7 8 9 10 16 17 18 11 15 14 13 12 19...

Page 8: ...8 Fig 7 20 21 22 23 24...

Page 9: ...to the front of stand B NOTE The front stand panel will have the saw identity labels facing you Do not completely tight en the stand hardware at this time Also make certain the dust chute support pane...

Page 10: ...trates the saw E assembled to the saw stand B Carefully push down on the top of the saw until the stand legs are positioned firmly on the floor sur face and securely tighten all saw and stand mounting...

Page 11: ...Fig 15 using four carriage bolts flat washers star washers and hex nuts C NOTE Do not completely tighten the hex nuts at this time ASSEMBLING MOTOR AND MOTOR MOUNTING PLATE TO SAW WARNING WHEN ASSEMBL...

Page 12: ...screw C against key A in motor shaft 3 Remove wing nut and external tooth lockwasher D Fig 20 and outer cover E from belt and pulley guard G 4 Slide the belt and pulley guard bracket G Fig 21 between...

Page 13: ...FT UNTIL YOU ARE CERTAIN THE END BELL J OF THE MOTOR IS BELOW THE TOP OF THE TABLE SUR FACE THEN RE ALIGN THE MOTOR PULLEY TO THE ARBOR PULLEY 9 Assemble the outer cover E Fig 25 of the belt and pulle...

Page 14: ...two 3 4 hex head screws B and flat washers Do not completely tighten the two screws B at this time 2 With wrenches supplied remove the saw blade from the saw Refer to section CHANGING THE SAW BLADE o...

Page 15: ...acket and tighten screw H with wrench supplied 8 Fasten the rear of the blade guard and splitter bracket assembly G Fig 33 to the rear splitter mounting bracket using 5 8 carriage bolt J flat washer a...

Page 16: ...own in Figs 36 and 37 If alignment is necessary loosen the screws A Fig 37 align splitter G with the saw blade and tighten two screws A 11 Lower saw blade and install table insert P Fig 38 in the saw...

Page 17: ...SSEMBLING SWITCH TO EXTENSION WING 1 Assemble switch A Fig 41 behind the lip of exten sion wing B with 1 4 20 x 3 4 flat head screw C flat washer and locknut 2 Fig 42 illustrates the switch assembled...

Page 18: ...Z brackets A while tighten ing screws C to eliminate any play 3 Fig 45 illustrates the Z brackets assembled to the saw table 4 Assemble angle bracket E Fig 46 onto Z bracket A using 1 4 20 x 3 4 carr...

Page 19: ...the raw edge to the left for leg hardware mounting 2 Assemble table leg A Fig 49 to table board B using four 8 x 7 8 long wood screws C as shown Assemble remaining table leg to the table in the same m...

Page 20: ...g screw W Fig 51 into foot adapter Fig 52 illustrates the foot leveling assembly on the table leg Assemble the remaining foot assembly to the other table leg in the same manner NOTE Height adjustments...

Page 21: ...ening screws in particle board may cause them to strip 3 Using a straight edge D Fig 56 make certain the surface of the Unifence table A is level with the saw table F by adjusting the height of the tw...

Page 22: ...l A Fig 61 onto the hex head of the bolts partially inserted in step 2 and 3 above Note The bolt heads on the saw table slide into the upper t slot B Fig 61 and the bolt head on the extension table sl...

Page 23: ...899 can be purchased and installed to provide time saving quick stop adjustment for the Unifence body Fig 66 ASSEMBLING RAIL STOP 1 The Unifence Flip Stop Fig 64 can be easily assem bled by inserting...

Page 24: ...ndle B in against fence body Make certain the surface C of clamp bracket is parallel to the face D of the fence body and that the inside edge E of the clamp bracket is parallel to surface F of the fen...

Page 25: ...ect such as a ruler D between the table and fence as shown Then tighten two lock knobs C C B A C A B C D BIESEMEYER T SQUARE FENCE SYSTEM ASSEMBLY INSTRUCTIONS 1 DISCONNECT THE SAW FROM THE POWER SOUR...

Page 26: ...table as shown to make sure rail A is level with table surface and tighten rail mounting hardware B IMPORTANT Template D must be on saw table when checking not on extension wing 4 Assemble rear rail...

Page 27: ...e top using the eight 3 4 long wood screws N Assemble the four 1 1 2 long flat head Phillips screws flat washers and hex nuts I to the end piece J of the table and retight en Fasten the remaining leg...

Page 28: ...V NOTE The 1 1 4 flat washer cannot be used on the end holes X 12 Lay the guide tube B Fig 88 on the saw table as shown and line up the threaded holes C on bottom of guide tube B with the through hol...

Page 29: ...s that have 3 prong grounding type plugs and 3 hole receptacles that accept the tool s plug as shown in Fig 91 Repair or replace damaged or worn cord immediately CONNECTING SAW TO POWER SOURCE POWER C...

Page 30: ...dual voltage 115 230 volt motor If it is desired to operate your saw at 230 volts single phase it is necessary to reconnect the motor leads in the motor junction box by following the instructions giv...

Page 31: ...A Fig 96 LOCKING SWITCH IN THE OFF POSITION IMPORTANT When the unit is not in use the switch B should be locked in the OFF position using a padlock C Fig 96 with 3 16 diameter shackle through the two...

Page 32: ...e is disconnected from the power source 2 Raise the saw blade to its highest position 3 Set the blade at 90 degrees to the table by turning the blade tilting handwheel counterclockwise as far as it wi...

Page 33: ...table 3 Insert the miter gage into miter gage slot and posi tion near the front edge of the blade With a combination square G place the straight edge along the face of the miter gage Position the end...

Page 34: ...fully tightened 6 Install table insert blade guard and lower blade before reconnecting power source MITER GAGE OPERATION AND ADJUSTMENT 1 Insert the miter gage bar into the miter gage slot and assemb...

Page 35: ...NOTE Two 7 8 wrenches are supplied with the saw for changing the saw blade a box end wrench A Fig 107 and open end wrench B Use only 10 saw blades with 5 8 arbor holes and rated for 3000 RPM or higher...

Page 36: ...e saw stand support panel D Fig 109 also serves as a natural built in dust chute This dust chute D allows the sawdust to conveniently escape out the rear of the saw stand and away from the work area D...

Page 37: ...E Fig 113 After adjust ment is completed tighten the two screws E 6 To remove the fence and fence body assembly F Fig 114 from the guide rail lift up on fence clamping lever A and turn lever A to the...

Page 38: ...to the guide rail If the fence body B is not completey clamped to the guide rail when the handle A is in the position shown in Fig 117 lift up on locking handle A Fig 118 and slightly tighten two adj...

Page 39: ...at least a foot long Common sawing operations include ripping and cross cutting plus a few other standard operations of a fundamental nature As with all power tools there is a certain amount of hazar...

Page 40: ...used On Delta saws the guard has anti kickback fingers to prevent kickback and a splitter to prevent the wood kerf from closing and binding the blade RIPPING WITH THE UNIFENCE Never stand in the line...

Page 41: ...g material with a veneer facing and the material is not thick enough for the veneer to extend over the lip of the fence or if the veneer facing B is on both sides of the material as shown in Fig 128 t...

Page 42: ...ith a screw The knife grooves should be kept free of sawdust which would prevent the cutter from seating properly The moulding cutterhead A Fig 134 is assembled to the saw arbor as shown Also the acce...

Page 43: ...ever possible ALWAYS INSTALL BLADE GUARD AFTER OPERATION IS COMPETE Fig 137 Fig 138 Fig 136 Dadoing is cutting a rabbet or wide groove into the work Most dado head sets are made up of two outside saws...

Page 44: ...ssories page 48 for dado head set Fig 140 Fig 140 shows a typical dado operation using the miter gage as a guide WARNING NEVER USE THE DADO HEAD IN A BEVEL POSITION IMPORTANT ALWAYS INSTALL BLADE GUAR...

Page 45: ...the same marking on the scale as the finished cut Then tighten the two screws D Fig 144 A E A C B D ADJUSTING FENCE PARALLEL TO MITER GAGE SLOTS The fence A Fig 145 must be adjusted so it is parallel...

Page 46: ...C when the handle A is pushed down as shown in Fig 147 lift up handle A and raise fence assembly B up off the guide tube C Slightly tighten the two adjusting screws D and E Fig 148 using the 3 16 alle...

Page 47: ...lete the feed and could easily be made from scrap material by following the pattern shown in Fig 150 Fig 150 PUSH STICK MAKE FROM 1 2 OR 3 4 WOOD OR THICKNESS LESS THAN WIDTH OF MAT L TO BE CUT CUT OF...

Page 48: ...these accessories be used with this unit WARNING Since accessories other than those listed have not been tested with this unit use of such accessories could be hazardous ACCESSORIES 36 899 Unifence Fl...

Page 49: ...49...

Page 50: ...50...

Page 51: ...ndards and are serviced by a network of Porter Cable Delta Factory Service Centers and Delta Authorized Service Stations To obtain additional information regarding your Delta quality product or to obt...

Page 52: ...ire that elec tric motors be returned prepaid to a motor manufacturer s authorized station for inspection and repair or replacement Delta will not be responsible for any asserted defect which has resu...

Page 53: ...ton Drive North Suite A 140 Phone 303 370 6909 Fax 303 370 6969 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Ph...

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