Delphi Multec 3.5, Applications Manual, Page: 167 / 178

Multec 3.5 Fuel Injector Application Manual Appendix
Delphi Energy and Chassis Systems Revision: 11/05-1 10-13
COMPONENT ASSEMBLY BEST PRACTICES
EAP:
FUEL SYSTEM DATA SHEET
Reviewer:
ENGINE ASSEMBLY PLANT(EAP) PROCESS REVIEW
DATE:
Date
Code
Date Code
Date
Code
Date Code
1
2
3
4
5
1. Is plant receiving & using Delphi Fuel Rail Assemblies in FIFO order? (Circle One) YES NO
2. Assembly Plant - "Daily Volumes". ____________________
3. On average, the number of shifts worked per plant.
(i.e. 1, 2 or 3)
_____________
4. Is plant leaving rail assemblies in dunnage until ready to install? (Circle One) YES NO
5. Is plant unloading and installing units one at a time from packing trays? (Circle One) YES NO
6. YES NO
1. Does plant use approved "O"-ring lubrication technique? (Circle One) YES NO
2. Does plant use approved "O" ring lubrication material? (Circle One) YES NO
If no, please identify material used. ________________________
3. Is injector electrical connection made at the engine plant? (Circle One) YES NO
If yes, is injector electrical connection made carefully? (Circle One) YES NO
If yes, is injector wiring excessively stretched, pinched or chafed? (Circle One) YES NO
4. Does plant use back up wrench on threaded fuel line connections? (Circle One) YES NO
5. If threaded fittings are used, are fittings properly torqued? (Circle One) YES NO
6. Does plant hot test engines on gasoline? (Circle One) YES NO
7. Are engines hot tested on gasoline at an outside vendor? (Circle One) YES NO
8. YES NO
9. Are shipping caps in place on rail, when engine is shipped? (Circle One) YES NO
10. If injectors or rails are replaced are "O" rings reused? (Circle One) YES NO
11. Record # of replacement rails / Injectors used per day. Rails ___________ Injectors ___________
12. Are latest assembly instruction documents available & being observed by plant? (Cir YES NO
(Please e-mail and/or fax assembly instruction documents to Bruce Gardephe @ (585 359-6361)
Please complete & forward information to Bruce Gardephe @ Delphi E&C. TCR, via e-mail Bruce.Gardephe@delphi.com and/or fax (585) 359-6464
Any questions, concerns and/or comments please call (585) 359-6361. Thanks! again for your participation.
Note:
Comments
PRODUCT HANDLING
INSTALLATION
Does plant return dropped, damaged or suspect material tagged with
problem description? (Circle One)
If engines are hot tested using gasoline, is fuel system purged per
Delphi recommendation? (Circle One)
STORAGE -
Build Date Code
Part Number: Part Number: Part Number: Part Number: