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As you vacuum the kiln, examine the walls for glass or

glaze particles that have embedded into the firebricks.
Dig these out carefully with a screwdriver. Otherwise the
particles will embed deeper into the firebrick during the
next firing.

How to Use Kiln Wash

Pour a little water into a disposable container and

add powdered kiln wash until it has the consis-
tency of coffee cream. Stir until lumps dissolve.

Use a soft paint brush to apply the kiln wash to the

shelf. Each time you dip your brush into the kiln
wash mixture, swirl the brush around the bottom
of the container. This is because the kiln wash
settles quickly. Start the brush stroke near the
center of the shelf and work toward the edges.
This is to avoid a buildup of kiln wash on the
edges.

Apply two or

three thin coats
of kiln wash
changing the di-
rection of the
brush stroke 90°
with each coat.
Let the kiln
wash dry for a
few minutes be-
tween coats. Do not apply thick coats; they tend
to flake off.

Remove any buildup of kiln wash from the edges

of the shelf by tracing around it with a finger. Ex-
cess kiln wash may break off the edges and fall
onto ware positioned below the shelf. Dry the
shelves completely before firing.

Brush kiln wash onto the kiln bottom. Protect the

kiln walls and elements from kiln wash with a
piece of cardboard. Never apply kiln wash to kiln
walls or to the underside of shelves.

Let the kiln wash dry overnight. You can speed
drying by placing shelves in the kiln and heating
to around 200°F / 93°C for an hour. The
kiln-washed shelves are still wet if they feel cool
to the touch.

Guidelines for Loading the Kiln

Disconnect the power before loading the kiln.
Keep ware at least one inch away from any heating ele-

ment. Glazes may bubble and land on an element if the
ware is too close. If you fire a piece that is so large that a tip
of it comes closer than one inch to a kiln wall, place that
section of the piece between elements and not directly
opposite an element.

The minimum spacing between shelves is 2 1/2".

Shelves must be stacked so there is at least one row of
heating elements between any two shelves.

As you load each shelf into the kiln for a glaze firing,

wipe off or vacuum dust from the underside of the shelf.
Separate glazed ware by half an inch. If they are placed too
close together, a glaze of one color may contaminate the
glaze of a different color on the next piece.

Low- and High-Fire Clay

Q

What is the difference between firing low and

high fire greenware and glaze?

A

Low-fire greenware is fired to a higher tem-

perature than the glaze firing. High-fire
greenware is fired to a lower temperature than
the glaze firing.

Do not fire plaster, plaster of paris, or polymer clay in

the kiln. They are not designed to be fired to high tem-
peratures.

Clay is usually fired twice. The first firing is the

greenware, or bisque, firing. The second is the glaze fir-
ing. The greenware firing hardens the raw clay so that it
can accept glaze.

Note:

Greenware is unfired clay. Bisque is fired

clay that has not yet gone through the glaze firing.

FIRING THE KILN

After you have loaded the kiln and positioned

cones so that you can see them through the peep-
hole, lower the lid to the vented position.

Turn the switch to the on position.

Vent the kiln at the beginning of the firing by re-

moving the peephole plug and propping the lid
with the Prop-R-Vent (see page _). Venting the
kiln allows moisture and fumes to escape. Hold a
mirror above the lid or peephole where hot air
from the kiln will move across the mirror's sur-
face. If the mirror fogs, the greenware is still re-
leasing moisture. Keep the lid propped until the
mirror no longer fogs.

Note:

If you hold the mirror too long near the kiln,

the mirror will heat up and will no longer fog
when moisture hits it. So hold it at the lid for only
several seconds at a time.

After the kiln has released the moisture, the vented pe-

riod is over. Lower the lid all the way, and close the peep-
hole.

When the cones bend to the 6 o'clock position,
turn the switch to the off position and allow the
kiln to cool to room temperature before unload-
ing.

6

Summary of Contents for Ceramic Kiln

Page 1: ...also change the kiln s heating characteristics Place the kiln on a non combustible surface Do not install closer than 12 from any wall or com bustible surface Fire only in a well ventilated covered and protected area Do not open the lid until kiln has cooled to room temperature and the switch is turned off Dangerous voltage do not touch the heating ele ments with anything Disconnect kiln before se...

Page 2: ...e plug is pushed all the way into the receptacle Never place extra insulation around the kiln in an at tempt to conserve energy The extra insulation can cause the wiring and the steel case to over heat Donotwearloose fittingclothingaroundahotkiln Unplug the kiln or turn off the electrical shut off box or circuit breaker when the kiln is not in use es pecially if you are concerned that someone coul...

Page 3: ...ld element never a hot one with a plastic object such as a comb Plastic will melt on and ruin a hot element Press the elements into their grooves by running a blunt kitchen knife plastic comb or similar blunt object completely around each groove Do this before the first firing because it may not be evident to the eye whether the coil is in its groove Note Don t force the element into the groove co...

Page 4: ...fterventing liftthelidhandleaninch The Prop R Vent will fall down by itself Lower the lid gently warranty does not cover damage to the kiln or the ware due to a dropped lid For lusters and overglazes en gagetheProp R Ventinitssecondpositionforadditional venting Do not rush the cooling of your kiln with the Prop R Vent This can damage your ware The Lid Support Your kiln has the lock in lid support ...

Page 5: ...e about 1 2 above the shelf surface FIRING ACCESSORIES Shelves Shelves are flat slabs of fireclay that have been fired to a higher temperature than will be encoun tered in your kiln With multiple shelves you can stack more ware in your kiln than you could ever place on the bottom of the kiln alone Posts Posts are made from the same material as shelves Posts support and separate the layers of shelv...

Page 6: ...tly opposite an element The minimum spacing between shelves is 2 1 2 Shelves must be stacked so there is at least one row of heating elements between any two shelves As you load each shelf into the kiln for a glaze firing wipe off or vacuum dust from the underside of the shelf Separateglazedwarebyhalfaninch Iftheyareplacedtoo close together a glaze of one color may contaminate the glaze of a diffe...

Page 7: ...old a match under the nozzle Heattheelementwithapropanetorchuntiltheel ement is red hot Press the igniter and hold the flame near the bulging element You will see the element turn red in just a few seconds Then re lease the push button igniter With a pair of long nosed pliers dime store quality will work fine shrink the bulging portion of the element by pressing the individual turns in the coils t...

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