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pletely dry before firing to prevent the possibility of ex-
ploding. To speed drying, make indentions in the clay
with the end of a small brush handle after the cone is in-
serted. Self-supporting cones stand upright without
holders. We recommend self-supporting cones; they are
easier and faster to use than standard large cones.

How to Position Cones on the Shelf

Place your cones on a shelf behind the peephole. If the

size of your ware does-
n't permit placing a
shelf in the kiln at
peephole level, use a
post to raise the cones.

Place the cones 8"

away from the
peephole. Posi-
tioning them closer
makes them diffi-
cult to see and may
also subject them
to cool air drafts.

Have enough space around the cones to keep them

from touching a piece of ware when they bend.

Position cones so that when viewed from the peep-

hole, they are silhouetted by an element on the op-
posite kiln wall. (Keep cones at least 2" from an el-
ement.)

The element that silhouettes the cones should be

level with the lower part of the cone. If the element
is in line with the upper part of the cone, you won't
be able to see the cone when it bends.

If you use the three-cone system, always have the

higher temperature cone on the same side in every
firing. Otherwise you can lose track of which cone
is which.

Wear kiln firing safety glasses when viewing the

cones through the peephole.

The Bending of the Cone

The large standard and self-supporting witness cones

have reached maturity when the tip bends to the 6 o'clock
position.

Large standard cone: The tip should bend straight

down until it just begins to touch the cone holder.

Self-supporting cone: The

self-supporting cone should
bend downward until the tip is
even with the top of the base.
The tip should be about 1/2"
above the shelf surface.

FIRING ACCESSORIES

Shelves

Shelves are flat

slabs of fireclay that
have been fired to a
higher temperature
than will be encoun-
tered in your kiln.
With

multiple

shelves you can
stack more ware in
your kiln than you
could ever place on
the bottom of the kiln alone.

Posts

Posts are made from the same material as shelves.

Posts support and separate the layers of shelves in a kiln.
The shorter the post, the greater the stability. Posts can
be stacked upon one another to achieve a greater height,
but a single post is more stable.

All Purpose, High Fire Kiln Wash

High fire kiln wash is a mixture of finely ground min-

erals that do not fuse at porcelain and stoneware temper-
atures. It acts as a barrier between the shelf and dripping
glaze. The kiln shelf must be coated with kiln wash to
keep ceramic glaze and glass from sticking to it. Without a
barrier, the glaze would embed permanently into the
shelf.

Caution:

Do not apply kiln wash to the kiln walls

or lid. Contact with kiln wash will destroy heating
elements.

Brush kiln wash on the tops of kiln shelves and on the

kiln bottom to prevent glaze drippings from sticking per-
manently to these surfaces. As a powder, high fire kiln
wash has an unlimited shelf life.

PREPARING TO FIRE

THE KILN

Vacuuming the Kiln

Note:

Do not breathe brick dust. Vacuum the kiln

with a HEPA filtered vacuum cleaner or a central
vacuum that takes the dust outside.

One of the easiest kiln maintenance tasks you can per-

form is regular vacuuming. Vacuum the kiln before every
glaze firing. This helps to prevent dust particles from
landing on glazed ware during firing. Vacuum every four
bisque firings.

Use the soft brush nozzle on a vacuum cleaner. Be

sure to vacuum the element grooves, the inner surface of
the kiln lid or roof, and the underside of kiln shelves.

5

The self-supporting cone
bent to maturity.

Self-supporting cones silhouetted by
an element.

Summary of Contents for Ceramic Kiln

Page 1: ...also change the kiln s heating characteristics Place the kiln on a non combustible surface Do not install closer than 12 from any wall or com bustible surface Fire only in a well ventilated covered and protected area Do not open the lid until kiln has cooled to room temperature and the switch is turned off Dangerous voltage do not touch the heating ele ments with anything Disconnect kiln before se...

Page 2: ...e plug is pushed all the way into the receptacle Never place extra insulation around the kiln in an at tempt to conserve energy The extra insulation can cause the wiring and the steel case to over heat Donotwearloose fittingclothingaroundahotkiln Unplug the kiln or turn off the electrical shut off box or circuit breaker when the kiln is not in use es pecially if you are concerned that someone coul...

Page 3: ...ld element never a hot one with a plastic object such as a comb Plastic will melt on and ruin a hot element Press the elements into their grooves by running a blunt kitchen knife plastic comb or similar blunt object completely around each groove Do this before the first firing because it may not be evident to the eye whether the coil is in its groove Note Don t force the element into the groove co...

Page 4: ...fterventing liftthelidhandleaninch The Prop R Vent will fall down by itself Lower the lid gently warranty does not cover damage to the kiln or the ware due to a dropped lid For lusters and overglazes en gagetheProp R Ventinitssecondpositionforadditional venting Do not rush the cooling of your kiln with the Prop R Vent This can damage your ware The Lid Support Your kiln has the lock in lid support ...

Page 5: ...e about 1 2 above the shelf surface FIRING ACCESSORIES Shelves Shelves are flat slabs of fireclay that have been fired to a higher temperature than will be encoun tered in your kiln With multiple shelves you can stack more ware in your kiln than you could ever place on the bottom of the kiln alone Posts Posts are made from the same material as shelves Posts support and separate the layers of shelv...

Page 6: ...tly opposite an element The minimum spacing between shelves is 2 1 2 Shelves must be stacked so there is at least one row of heating elements between any two shelves As you load each shelf into the kiln for a glaze firing wipe off or vacuum dust from the underside of the shelf Separateglazedwarebyhalfaninch Iftheyareplacedtoo close together a glaze of one color may contaminate the glaze of a diffe...

Page 7: ...old a match under the nozzle Heattheelementwithapropanetorchuntiltheel ement is red hot Press the igniter and hold the flame near the bulging element You will see the element turn red in just a few seconds Then re lease the push button igniter With a pair of long nosed pliers dime store quality will work fine shrink the bulging portion of the element by pressing the individual turns in the coils t...

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