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Chapter 3 Removal and Replacement Procedures (RRPs)

Finisher Service Manual

Version 1 2009.03.31

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Summary of Contents for 5130cn

Page 1: ...Dell 5130cn Finisher Service Manual 10 Jun 2009 ...

Page 2: ...ten permission of Dell Inc is strictly forbidden Trademarks used in this text Dell and the DELL logo are trademarks of Dell Inc Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own ...

Page 3: ...rnals change The illustration was changed or added Chapter 3 RRP The procedure of the RRP was reviewed according to the specification change Chapter 4 Plug Jack Connector Locations The illustration was changed Chapter 6 Principles of Operation The illustration was reviewed by the externals change 3 3 2 3 Sheet Envelope Select Lever was added Chapter 8 Printer Specifications The printer specificati...

Page 4: ...on 3 2009 07 03 1 About this manual ii 2 Marks giving caution ii 3 Related documents ii 4 Safety iii 4 1 Power source iii 4 2 Driving units iv 4 3 Warning caution labels v Unpacking the Finisher vi Introduction CONTENTS Cautions i ...

Page 5: ...by copyright Do not photocopy or duplicate any part of this document in Dell Inc will not assume responsibility for accidental or incidental damages resulting from technical or editorial errors or omissions in this manual the issue of this manual the execution of descriptions in this manual or the use of this manual any form without written permission from Dell Inc ...

Page 6: ...nisher may result Essentials for procedures steps rules and others Reference Incidental information to descriptions 3 Related documents Instruction manuals standard manuals Describe the operation and handling of this finisher Performance specifications Describe in detail various specifications of this finisher In the event of a discrepancy between this manual and the performance specifications the...

Page 7: ...lly always giving attention to safety 4 1 Power source Keep the power plug disconnected during the maintenance operation to prevent electric shock burns and other damages If the power supply should be kept connected to measure voltage or for other similar reasons take sufficient care to prevent electric shock by following the procedures in this manual While the printer is on never touch live parts...

Page 8: ...riving units When servicing gears or other driving units be sure to turn off the power switch and unplug the power cord Drive them manually when required Do not do the print work removing the cover of the finisher to confirm the operation of driving part ...

Page 9: ...nual Version 3 2009 07 03 4 3 Warning caution labels Warning labels and caution labels are attached to this finisher to prevent accidents Check those labels for their peeling or stains when servicing the finisher Tbt00503KC ...

Page 10: ... 06 10 Unpacking the Finisher The finisher must be carried horizontally with three or more persons Take extreme care to avoid personal injuries Check visually the finisher for evidence of any damages Peel all tapes off the finisher Tbt00504KA ...

Page 11: ...vii Finisher Service Manual Version 2 2009 06 10 Tbt00505KA ...

Page 12: ... Locations 4 1 Chapter 6 Principles of Operation 6 1 Chapter 7 Wiring Diagrams and Signal Information 7 1 Chapter 8 Printer Specifications 8 1 Dell 5130cn Service Manual Chapter 1 Troubleshooting 1 1 Chapter 2 Operation of Diagnostic 2 1 Dell 5130cn Service Manual Chapter 5 Parts List 5 1 Dell 5130cn Service Manual TABLE OF CONTENTS ...

Page 13: ...LOCK PL14 10 1 3 21 Removal 9 LVPS ASSY PL14 10 10 3 22 Removal 10 COVER REAR PL14 3 3 3 24 Removal 11 PWBA MAIN A4FIN PL14 4 12 3 25 Removal 12 HOLDER CARTRIDGE PL14 8 21 3 26 Removal 13 COVER ASSY FRONT DOOR PL14 3 6 3 27 4 Replacement Steps 3 28 Replacement 1 PWBA MAIN A4FIN PL14 4 12 3 28 Replacement 2 COVER REAR PL14 3 3 3 29 Replacement 3 LVPS ASSY PL14 10 10 3 30 Replacement 4 BRACKET ASSY ...

Page 14: ...Chapter 3 Removal and Replacement Procedures RRPs Chapter 3 Removal and Replacement Procedures RRPs CONTENTS Finisher Service Manual Version 3 2009 07 03 ...

Page 15: ...t metal because using the wrong type of screw may result in damage to the screw threads or other troubles Wear a wristband or the like wherever possible to remove electrostatic buildup from your body No Type Application Shape How to Distin guish Points to Be Noted Major Location 1 Screw for plastic Silver flanged tapping Plastic Silver colored With flange Screw thread is coarser than that of the s...

Page 16: ...n opposite to the front when facing the front of the printer Left Left hand direction when facing the front of the printer Right Right hand direction when facing the front of the printer Fig Directions Regarding the Printer The string RRP X Y that appears in or at the end of the procedure denotes that the related ser vice procedure is described in RRP X Y Unless otherwise specified use a Phillips ...

Page 17: ...Chapter 3 Removal and Replacement Procedures RRPs Finisher Service Manual Version 3 2009 07 03 Removal Flows The components not connected with arrows in the flow below can be removed independently 0 12 3 4 ...

Page 18: ...ter 3 Removal and Replacement Procedures RRPs Finisher Service Manual Version 3 2009 07 03 Replacement Flows The components not connected with arrows in the flow below can be replaced independently 0 1 2 3 4 5 ...

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Page 20: ... Removal Steps Removal 1 KIT TRAY STACKER PL14 1 98 When performing the following step use caution not to damage the GUIDE TAMPERs 1 Remove the TRAY STACKER PL14 1 2 from the FINISHER ASSY by releasing the two hooks of the TRAY STACKER Go to the next removal step Removal 2 KIT FINISHER ASSY PL14 1 99 ...

Page 21: ...3 7 Chapter 3 Removal and Replacement Procedures RRPs Finisher Service Manual Version 1 2009 03 31 Blank Page ...

Page 22: ...d because they are described earlier in this chap ter Go to the step in parentheses to execute the necessary steps and then go to Step 2 onward 1 Remove the TRAY STACKER Removal 1 2 Disengage the AC OUTLET of the CABLE ASSY POWER A4FIN PL14 11 8 from the printer and then release the CABLE ASSY POWER A4FIN from the harness guide on the printer Continues to the next page Tbt03537KA 2 1 2 2 2 2 ...

Page 23: ...moval 2 KIT FINISHER ASSY PL14 1 99 3 Remove the COVER CONNECTOR PL14 1 5 from the FINISHER ASSY by releasing the hook of the COVER CONNECTOR 4 Remove the COVER CONNECTOR2 PL14 1 4 from the FINISHER ASSY by releasing the hook of the COVER CONNECTOR2 Continues to the next page Tbt03502KB 3 1 4 1 3 2 4 2 ...

Page 24: ...of the TRANSPORT ASSY A4 PL14 2 1 from the FIN ISHER ASSY 6 Remove the clamp that fixes the harness of the TRANSPORT ASSY A4 to the FINISHER ASSY 7 Disengage the connectors P121 CN4 of the HARNESS ASSY IF A4FIN PL14 11 7 from the printer 8 Remove the clamp that fixes the HARNESS ASSY IF A4FIN to the printer Continues to the next page Tbt03503KB 5 7 8 1 8 1 8 2 6 1 6 1 6 2 ...

Page 25: ...HER ASSY PL14 1 99 9 Remove the FINISHER from the printer by lifting it slightly with one hand on the bottom of the COVER ASSY FRONT PL 14 3 5 and the other hand on the handle Go to the next removal step Removal 3 TRANSPORT ASSY A4 PL14 2 1 Removal 5 COVER ASSY FRONT PL14 3 5 Removal 10 COVER REAR PL14 3 3 Tbt03504KB 9 ...

Page 26: ...cute the necessary steps and then go to Step 3 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the one clamp that fixes the harness of the TRANSPORT ASSY A4 PL14 2 1 to the printer When performing the following step use caution not to drop the BRACKET ASSY GUIDE ADD 4 Remove the two SCREW M4 STEELs PL14 1 8 while holding the BRACKET ASSY GUIDE ADD PL14 1 9 ...

Page 27: ... A4 PL14 2 1 6 Slide the TRANSPORT ASSY A4 toward the FINISHER ASSY until the two tabs on the TRANS PORT ASSY A4 are disengaged from the printer and then remove the TRANSPORT ASSY upward from the printer Go to the next removal step Removal 4 KIT CHUTE ASSY LOWER H TRA PL14 2 98 KIT COVER ASSY TOP H TRA PL14 2 99 Tbt03506KB 6 ...

Page 28: ...Go to the steps in parentheses to execute the necessary steps and then go to Step 4 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the TRANSPORT ASSY A4 Removal 3 4 Swing up the COVER ASSY TOP H TRA PL14 2 3 until the flat surfaces on the pivots of the COVER ASSY TOP H TRA becomes parallel with the U shaped notches on the CHUTE ASSY LOWER H TRA PL14 2 10 5...

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Page 30: ...2 are omitted because they are described earlier in this chapter Go to the steps in parentheses to execute the necessary steps and then go to Step 3 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the COVER GUIDE TRAY PL14 1 3 from FINISHER ASSY by releasing the two hooks on the COVER GUIDE TRAY Continues to the next page Tbt03508KB 3 1 3 1 3 2 ...

Page 31: ... Manual Version 1 2009 03 31 Removal 5 COVER ASSY FRONT PL14 3 5 4 Open the COVER ASSY FRONT DOOR PL14 3 6 5 Remove the KNOB ASSY EXIT from the ROLL ASSY DRIVE EXIT PL14 7 12 by removing the one screw sliver flanged tapping 6mm Continues to the next page Tbt03509KA 5 1 5 2 ...

Page 32: ... FRONT PL14 3 5 6 Remove the COVER ASSY FRONT from the FINISHER ASSY by removing the four screws silver flanged 8mm Go to the next removal step Removal 6 COVER FRONT PL14 3 7 Removal 7 HOLDER ASSY STAPLER A4 PL14 8 19 Removal 8 BRACKET ASSY INTERLOCK PL14 10 1 Removal 9 LVPS ASSY PL14 10 10 Tbt03510KA 6 1 6 1 6 2 6 1 6 1 ...

Page 33: ...and then go to Step 4 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the COVER ASSY FRONT Removal 5 4 Remove the four screws silver flanged tapping 8mm that fix the COVER ASSY FRONT DOOR PL14 3 6 to the COVER FRONT PL14 3 7 5 Remove the COVER ASSY FRONT DOOR from the COVER FRONT 6 Remove the one screw silver flanged tapping 8mm that fixes the BRACKET COVER...

Page 34: ...2 3 Remove the COVER ASSY FRONT Removal 5 4 Disengage the two sets of connectors P J8886 8887 of the HOLDER ASSY STAPLER A4 PL14 8 19 When performing the following step use caution not to drop the HOLDER ASSY STA PLER A4 5 Remove the one screw silver flanged 6mm that fixes the HOLDER ASSY STAPLER A4 to the FINISHER ASSY 6 Loosen the one screw silver flanged 6mm that fixes the HOLDER ASSY STAPLER A...

Page 35: ...apter Go to the steps in parentheses to execute the necessary steps and then go to Step 4 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the COVER ASSY FRONT Removal 5 4 Disengage the connectors P J8889 of the SWITCH PL14 10 13 5 Remove the two screws silver flanged 6mm that fix the BRACKET ASSY INTERLOCK PL14 10 1 to the FINISHER ASSY 6 Remove the BRACKET...

Page 36: ...e omitted because they are described earlier in this chapter Go to the steps in parentheses to execute the necessary steps and then go to Step 4 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the COVER ASSY FRONT Removal 5 4 Remove the four screws silver flanged 8mm that fix the COVER RH PL14 3 4 to the FINISHER ASSY 5 Remove the COVER RH from the FINISHER...

Page 37: ...on 2 2009 06 10 Removal 9 LVPS ASSY PL14 10 10 6 Disengage the two sets of connectors P J590 591 of the LVPS ASSY PL14 10 10 7 Remove the five screws silver flanged 6mm that fix the LVPS ASSY to the FINISHER ASSY 8 Remove the LVPS ASSY from the FINISHER ASSY Tbt03515KB 6 6 7 7 7 7 8 7 ...

Page 38: ...eses to execute the necessary steps and then go to Step 3 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the clamp that fixes the HARNESS ASSY IF A4FIN PL14 11 7 to the COVER REAR PL14 3 3 4 Remove the four screws silver flanged 8mm that fix the COVER REAR PL14 3 3 to the FIN ISHER ASSY 5 Remove the COVER REAR from the FINISHER ASSY Go to the next removal ...

Page 39: ... this chapter Go to the steps in parentheses to execute the necessary steps and then go to Step 4 onward 1 Remove the TRAY STACKER Removal 1 2 Remove the FINISHER ASSY Removal 2 3 Remove the COVER REAR Removal 10 4 Disengage all the connectors of the PWBA MAIN A4FIN PL14 4 12 5 Remove the five screws silver flanged 6mm that fix the PWBA MAIN A4FIN to the FINISHER ASSY 6 Remove the PWBA MAIN A4FIN ...

Page 40: ...eplacement Procedures RRPs Finisher Service Manual Version 1 2009 03 31 Removal 12 HOLDER CARTRIDGE PL14 8 21 1 Open the COVER ASSY FRONT DOOR PL14 3 6 2 Pull out the HOLDER CARTRIDGE PL14 8 21 from the FINISHER ASSY Tbt03518KA 2 ...

Page 41: ...on 2 2009 06 10 Removal 13 COVER ASSY FRONT DOOR PL14 3 6 1 Open the COVER ASSY FRONT DOOR PL14 3 6 2 Remove the four screws silver flanged tapping 8mm that fix the COVER ASSY FRONT DOOR to the FINISHER ASSY 3 Remove the COVER ASSY FRONT DOOR from the FINISHER ASSY Tbt03538KA 2 2 3 2 2 ...

Page 42: ... strap to protect the PWB from electrostatic damage 1 Replace the PWBA MAIN A4FIN to the FINISHER ASSY and then secure with the five screws sil ver flanged 6mm 2 Engage all the connectors of the PWBA MAIN A4FIN Go to the next replacement step Replacement 2 COVER REAR PL14 3 3 Tbt03519KA 2 1 2 1 2 1 2 1 2 1 2 1 1 P8987 P8988 P8989 P8980 P8990 P8373 P8984 P8983 P8986 P8982 ...

Page 43: ...cement 2 COVER REAR PL14 3 3 1 Replace the COVER REAR to the FINISHER ASSY and then secure with the four screws silver flanged 8mm 2 Secure the HARNESS ASSY IF A4FIN to the COVER REAR with the clamp Go to the next replacement step Replacement 10 KIT FINISHER ASSY PL14 1 99 Tbt03520KB 1 2 1 2 1 2 1 2 2 1 1 ...

Page 44: ...ement 3 LVPS ASSY PL14 10 10 Use a wrist strap to protect the PWB from electrostatic damage 1 Replace the LVPS ASSY to the FINISHER ASSY and then secure with the five screws silver flanged 6mm 2 Engage the two sets of connectors P J590 591 of the LVPS ASSY Continues to the next page Tbt03521KB 2 2 1 1 1 1 1 ...

Page 45: ...ice Manual Version 1 2009 03 31 Replacement 3 LVPS ASSY PL14 10 10 3 Replace the COVER RH to the FINISHER ASSY and then secure with the four screws silver flanged 8mm Go to the next replacement step Replacement 7 COVER ASSY FRONT PL14 3 5 Tbt03522KA 3 2 3 2 3 2 3 1 3 2 ...

Page 46: ...RACKET ASSY INTERLOCK PL14 10 1 1 Mate the two holes of the BRACKET ASSY INTERLOCK with the bosses of the FINISHER ASSY and then secure with the two screws silver flanged 6mm 2 Engage the connectors P J8889 of the SWITCH Go to the next replacement step Replacement 7 COVER ASSY FRONT PL14 3 5 Tbt03523KA 2 1 2 1 2 1 1 ...

Page 47: ...A4 1 Fit the notch of the HOLDER ASSY STAPLER A4 with the loosened screws and then mate the two holes of the HOLDER ASSY STAPLER A4 with the bosses of the FINISHER ASSY 2 Secure the HOLDER ASSY STAPLER A4 to the FINISHER ASSY with the two screws silver flanged 6mm 3 Engage the two sets of connectors P J8886 8887 of the HOLDER ASSY STAPLER A4 Go to the next replacement step Replacement 7 COVER ASSY...

Page 48: ...COVER FRONT with the boss of the COVER FRONT and then secure with the one screw silver flanged tapping 8mm 2 Mate the four holes of the COVER ASSY FRONT DOOR with the bosses of the COVER FRONT and then secure with the four screws silver flanged tapping 8mm Go to the next replacement step Replacement 7 COVER ASSY FRONT PL14 3 5 Tbt03525KA 2 2 2 2 2 2 2 2 2 1 1 2 1 1 ...

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Page 50: ...Ps Finisher Service Manual Version 1 2009 03 31 Replacement 7 COVER ASSY FRONT PL14 3 5 1 Replace the COVER ASSY FRONT to the FINISHER ASSY and then secure with the four screws silver flanged 8mm Continues to the next page Tbt03526KA 1 2 1 2 1 1 1 2 1 2 ...

Page 51: ...ice Manual Version 1 2009 03 31 Replacement 7 COVER ASSY FRONT PL14 3 5 2 Replace the KNOB ASSY EXIT to the ROLL ASSY DRIVE EXIT and then secure with the one screw sliver flanged tapping 6mm 3 Close the COVER ASSY FRONT DOOR Continues to the next page Tbt03527KA 2 2 2 1 ...

Page 52: ...sher Service Manual Version 3 2009 07 03 Replacement 7 COVER ASSY FRONT PL14 3 5 4 Replace the COVER GUIDE TRAY to the FINISHER ASSY and then secure with the two hooks Go to the next replacement step Replacement 10 KIT FINISHER ASSY PL14 1 99 Tbt03528KB 4 1 4 2 ...

Page 53: ...L14 2 98 KIT COVER ASSY TOP H TRA PL14 2 99 1 Mate the pivots of the COVER ASSY TOP H TRA into the U shaped notches on the CHUTE ASSY LOWER H TRA so that the flat surfaces of the pivots become parallel with the notches 2 Swing down the COVER ASSY TOP H TRA Go to the next replacement step Replacement 9 TRANSPORT ASSY A4 PL14 2 1 Tbt03529KB 1 2 ...

Page 54: ...Replacement Procedures RRPs Finisher Service Manual Version 2 2009 06 10 Replacement 9 TRANSPORT ASSY A4 PL14 2 1 1 Mate the two tabs on the TRANSPORT ASSY A4 with the holes on the printer Continues to the next page Tbt03530KB 1 ...

Page 55: ... ADD with the bosses on the TRANSPORT ASSY A4 and let the hooks of the TRANSPORT ASSY A4 catch the BRACKET ASSY GUIDE ADD 3 Secure the TRANSPORT ASSY A4 with the two SCREW M4 STEELs while holding the BRACKET ASSY GUIDE ADD 4 Secure the harness of the TRANSPORT ASSY A4 to the printer with the clamp Go to the next replacement step Replacement 10 KIT FINISHER ASSY PL14 1 99 Tbt03531KB 2 4 3 3 ...

Page 56: ...at the two studs on the FINISHER ASSY are mated with the holes on the printer 1 Replace the FINISHER ASSY to the printer by lifting it slightly with one hand on the bottom of the COVER ASSY FRONT and the other hand on the handle on the COVER REAR so that the right hand notch on the FINISHER ASSY fits onto the BRACKET GUIDE on the TRANSPORT ASSY A4 Continues to the next page Tbt03532KB 1 ...

Page 57: ... Secure the HARNESS ASSY IF A4FIN to the printer with the clamp 3 Engage the connectors P121 CN4 of the HARNESS ASSY IF A4FIN to the printer 4 Secure the harness of the TRANSPORT ASSY A4 to the FINISHER ASSY with the clamp 5 Engage the connectors P J8987 of the TRANSPORT ASSY A4 to the FINISHER ASSY Continues to the next page Tbt03533KB 5 4 2 3 ...

Page 58: ... 07 03 Replacement 10 KIT FINISHER ASSY PL14 1 99 6 Insert the two tabs on the COVER CONNECTOR2 into the COVER REAR and then secure with the hook 7 Insert the two tabs on the COVER CONNECTOR into the COVER REAR and then secure with the hook Continues to the next page Tbt03534KB 6 1 7 1 7 2 6 2 ...

Page 59: ... 07 03 Replacement 10 KIT FINISHER ASSY PL14 1 99 8 Engage the AC OUTLET of the CABLE ASSY POWER A4FIN to the printer and then route the CABLE ASSY POWER A4FIN along the harness guide of the printer Go to the next replacement step Replacement 11 KIT TRAY STACKER PL14 1 98 Tbt03539KA 8 1 8 2 8 2 ...

Page 60: ...rvice Manual Version 3 2009 07 03 Replacement 11 KIT TRAY STACKER PL14 1 98 When performing the following step use caution not to damage the GUIDE TAMPERs 1 Replace the TRAY STACKER to the CARRIAGE ASSY PL14 9 16 on the FINISHER ASSY and then secure with the two hooks ...

Page 61: ...al and Replacement Procedures RRPs Finisher Service Manual Version 1 2009 03 31 Replacement 12 HOLDER CARTRIDGE PL14 8 21 1 Insert the HOLDER CARTRIDGE into the FINISHER ASSY 2 Close the COVER ASSY FRONT DOOR Tbt03536KA 1 ...

Page 62: ...Version 2 2009 06 10 Replacement 13 COVER ASSY FRONT DOOR PL14 3 6 1 Mate the four holes of the COVER ASSY FRONT DOOR with the bosses of the COVER FRONT and then secure with the four screws silver flanged tapping 8mm 2 Close the COVER ASSY FRONT DOOR Tbt03540KA 1 2 1 2 1 2 1 2 1 1 ...

Page 63: ...g Jack P J Connector Locations Chapter 4 Plug Jack P J Connector Locations CONTENTS Finisher Service Manual Version 1 2009 03 31 1 Connector P plug J jack 4 1 1 1 List of P J 4 1 1 2 FINISHER P J layout diagram 4 2 ...

Page 64: ...ompile Tray No Paper Sensor and HARNESS ASSY SNR1 A4FIN 8881 D 122 Connects Front Tamper Home Sensor and HARNESS ASSY SNR1 A4FIN 8882 G 121 Connects Rear Tamper Home Sensor and HARNESS ASSY SNR1 A4FIN 8883 F 122 Connects Rear Tamper Motor and HARNESS ASSY MOT1 A4FIN 8884 G 122 Connects Front Tamper Motor and HARNESS ASSY MOT1 A4FIN 8885 E 137 Connects Stacker Motor and HARNESS ASSY MOT3 A4FIN 8886...

Page 65: ...4 2 Chapter 4 Plug Jack P J Connector Locations Finisher Service Manual Version 1 2009 03 31 1 2 FINISHER P J layout diagram ...

Page 66: ...Plug Jack P J Connector Locations Finisher Service Manual Version 2 2009 06 10 A 117 118 119 120 121 122 123 124 125 126 127 128 129 130 116 B C D E F G H I J K L Tbt04101KB 8882 8883 8884 8880 591 590 8887 8881 8886 ...

Page 67: ...4 4 Chapter 4 Plug Jack P J Connector Locations Finisher Service Manual Version 2 2009 06 10 ...

Page 68: ...d Their Functions 6 9 3 3 Compile Tray 6 10 3 3 1 Major Components and Their Functions 6 10 3 3 2 Operations in Compile Tray 6 12 3 3 2 1 Tamping 6 12 3 3 2 2 Offset Stacking 6 13 3 3 2 3 Sheet Envelope Select Lever 6 14 3 4 Stapler 6 16 3 4 1 Major Components and Their Functions 6 16 3 4 2 Stapling 6 21 3 4 2 1 Operation of Stapling 6 21 3 4 2 2 Stapling Position 6 22 3 5 Stacker Tray 6 23 3 5 1 ...

Page 69: ...Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS Finisher Service Manual Version 3 2009 07 03 ...

Page 70: ...t processing such as stapling sorting and stacking and then deposits them in its Stacker Tray 1 1 Configuration The Finisher consists of the following blocks Horizontal Transport hereinafter H TRA Relays the sheets ejected from the Printer to the Finisher Compile Tray Aligns the sheets Stapler Staples the sheets in the specified position Stacker Tray Holds the sheets ejected ...

Page 71: ...6 2 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 2 Paper Feeding 2 1 Paper Path ...

Page 72: ...6 3 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 2 2 Layout of Paper Path ...

Page 73: ...ion 1 2009 03 31 2 3 Feeding in Horizontal Transport H TRA The sheet coming in from the Exit section of the Printer is fed to the X port by the ROLL ASSY ENT PL 14 2 24 and the ROLL ASSY EXIT PL 14 2 26 rotatably driven by the MOTOR ASSY PM HTU PL 14 2 16 via the Belt ...

Page 74: ...he H TRA is fed to the Compile Tray by the ROLL ASSY DRIVE ENT PL 14 7 11 and the ROLL ASSY DRIVE EXIT PL 14 7 12 rotatably driven by the DRIVE ASSY TRANS PL 14 7 16 via the Belt The passage of the sheet is detected by the COMPILE EXIT SENSOR PL 14 7 9 No paper Sensor beam blocked Refer to 3 2 1 Major Components and Their Functions ...

Page 75: ...n stapling or tamping is not specified the ROLLER ASSY EJECT PINCH lowers to allow the sheet to exit to the Stacker Tray Refer to 2 6 Ejection to Stacker Tray When stapling or tamping is specified the ARM ASSY PADDLE PL 14 6 4 lowered by the SOLENOID ASSY PL 14 6 20 upon the falling of the sheet onto the Compile Tray Then the PADDLE SUB PL 14 6 8 of the ARM ASSY PADDLE and the Main Paddle of the S...

Page 76: ...he ROLLER ASSY EJECT that rotates in the normal direction driven by the MOTOR ASSY EJECT and controlled by the GEAR ASSY SECTOR PL 14 5 18 During the ejection to the Stacker Tray the GUIDE PAPER 240 PL 14 5 38 slides back to its original position driven by the MOTOR ASSY EJECT so as not to obstruct the passage of the sheet Meanwhile the CLUTCH Z34 PL 14 5 25 transmits the torque of the MOTOR ASSY ...

Page 77: ...Major Components and Their Functions HTU H XPORT OPEN SENSOR PL 14 2 36 A sensor for detecting whether the COVER ASSY TOP of the H TRA is open COVER open Sensor beam received MOTOR ASSY PM HTU PL 14 2 14 A motor that drives the belt for paper feeding in the H TRA It is provided with the FAN A3 PL14 2 15 for cooling down the motor in the H Tra ...

Page 78: ...r Components and Their Functions COMPILE EXIT SENSOR PL 14 7 9 A sensor for detecting the presence of the paper in the X port based on the change of its actuator position No paper Sensor beam blocked DRIVE ASSY TRANS PL 14 7 16 A motor that drives all feeding related rollers in the X port and Compile Tray ...

Page 79: ...rsion 1 2009 03 31 3 3 Compile Tray 3 3 1 Major Components and Their Functions SOLENOID ASSY PL 14 6 20 A solenoid that lowers the ARM ASSY PADDLE onto the sheet fed from the X port allowing the rotating PADDLE SUB to align the sheet to the flange of the Compile Tray ...

Page 80: ... 14 8 9 A sensor for detecting that the GUIDE TAMPER FRONT A4 PL 14 8 4 is at its home position Home position Sensor beam blocked REAR TAMPER HOME SENSOR PL 14 8 9 A sensor for detecting that the GUIDE TAMPER REAR A4 PL 14 8 5 is at its home position Home position Sensor beam blocked MOTOR ASSY TAMPER FRONT PL 14 8 18 A motor that moves the GUIDE TAMPER FRONT A4 for tamping operation MOTOR ASSY TA...

Page 81: ...gning the sheet to the specified position by sliding the GUIDE TAMPER FRONT A4 PL 14 8 4 and the GUIDE TAMPER REAR A4 PL 14 8 5 until they contact the sheet edges by the torque from the respective motors MOTOR ASSY TAMPER PL 14 8 18 This operation is executed when the specified time has elapsed after the trail edge of the sheet passed through the Compile Exit Sensor PL14 7 9 A tamping is executed ...

Page 82: ...on Finisher Service Manual Version 1 2009 03 31 3 3 2 2 Offset Stacking Offset stacking staggers the position where the ejected sheets land on the Stacker Tray to help separate the stack of sheets into groups such as jobs or collated sets ...

Page 83: ...eet Mode the sheet exits to the Stacker Tray without contacting the Select Lever In the Envelope Mode the envelope is corrugated along the feeding direction by the projection from the Select Lever This corrugation increases the rigidity of the envelope thereby preventing the lead edge from slipping underneath the flap of the previous envelope Meanwhile the Stacker Tray lowers slightly from the nor...

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Page 85: ...ion Finisher Service Manual Version 3 2009 07 03 3 4 Stapler 3 4 1 Major Components and Their Functions Low Staple Sensor A photo interrupter type sensor for detecting the remaining quantity of the staples Staples low Sensor beam blocked ...

Page 86: ...er 6 Principles of Operation Finisher Service Manual Version 3 2009 07 03 Self Priming Sensor A photo interrupter type sensor for detecting that the staple has reached the Stapler Head or that stapling has failed ...

Page 87: ...Service Manual Version 3 2009 07 03 Staple Home Sensor A photo interrupter type sensor for detecting that the Stapler Head is at its home position or that stapling has failed It also triggers the Staple Motor to stop Home position Sensor beam blocked ...

Page 88: ...Operation Finisher Service Manual Version 3 2009 07 03 Staple Motor A motor that drives the Stapler Head to execute stapling Rotates clockwise to activate the Stapler Head and counterclockwise to return it to its original position ...

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Page 90: ...ts for one set Up to 50 sheets Stapling is executed by the Stapler Head that comes down to the sheets When the Staple Motor rotates in the normal direction clockwise the Stapler Head applies a staple onto the sheets and then returns to its home position If stapling is not completed correctly the Staple Motor rotates in the reverse direction counterclockwise to drive the Stapler Head back to its ho...

Page 91: ...peration Finisher Service Manual Version 1 2009 03 31 3 4 2 2 Stapling Position The staple is applied in the front corner at an angle of 25 degrees after the sheets are aligned to the front edge by the GUIDE TAMPER REAR A4 PL 14 8 5 ...

Page 92: ...NSOR 1 STACKER HEIGHT SENSOR 2 Detects the height of the sheet stack on the Stacker Tray based on the change of its actuator position The MOTOR ASSY STACKER PL 14 9 7 moves up or down the Stacker Tray based on the detection results The following table shows the correspondence between the detection results and the moving direction of the Stacker Tray Sensor 1 Detection Sensor 2 Detection Stacker Tr...

Page 93: ...sition Sensor beam blocked MOTOR ASSY STACKER PL 14 4 7 A motor that moves up or down the Stacker Tray Rotates clockwise to raise and counterclockwise to lower the Stacker Tray MOTOR ASSY EJECT PL 14 5 6 A stepping motor that drives sheet ejecting components such as the EJECT CLAMP and the SET CLAMP EJECT CLAMP HOME SENSOR PL 14 4 3 A sensor for detecting that the EJECT CLAMP ROLLER ASSY EJECT PIN...

Page 94: ...6 25 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 ...

Page 95: ...es of Operation Finisher Service Manual Version 1 2009 03 31 SET CLAMP HOME SENSOR PL 14 4 3 A sensor for detecting that the SET CLAMP SHAFT ASSY SET CLAMP PL 14 6 32 is at its home position Home position Sensor beam received ...

Page 96: ... PL 14 5 25 A clutch that transmits the torque from the MOTOR ASSY EJECT to the SET CLAMP SHAFT ASSY SET CLAMP PL 14 6 32 GEAR ASSY SECTOR A4 PL 14 5 18 Controls the movement of the GUIDE PAPER 240 by changing the transmission route from the MOTOR ASSY EJECT Refer to 4 Torque Transmission Route ...

Page 97: ...10 3 Detects whether the Front Cover is open Interrupts the DC power to the components in the Finisher 24VDC when the Front Door is opened PWBA PWBA MAIN A4FIN PL 14 4 12Åj A board that controls the components in the Finisher LVPS ASSY PL 14 10 10 Converts the AC power from the Printer into stable low voltage DC power to be used for such components as logic circuits in the Finisher ...

Page 98: ...6 29 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 Blank Page ...

Page 99: ...Manual Version 1 2009 03 31 4 Torque Transmission Route 4 1 MOTOR ASSY PM HTU The torque of the MOTOR ASSY PM HTU is transmitted through the route below ROLL ASSY ENT ROLL ASSY EXIT ROLL ASSY EXIT ROLL ASSY EXIT BELT MOTOR BELT TRANSPORT Name of moving parts ...

Page 100: ...6 31 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 Name of moving parts BELT MOTOR ROLL ASSY ENT BELT TRANSPORT ROLL ASSY EXIT ROLL ASSY EXIT ROLL ASSY EXIT ...

Page 101: ...ervice Manual Version 1 2009 03 31 4 2 DRIVE ASSY TRANS The torque of the DRIVE ASSY TRANS is transmitted through the route below PADDLE SUB ROLL ASSY DRIVE ENT ROLL ASSY DRIVE EXIT BELT SHAFT ASSY MAIN PADDLE BELT PADDLE SUB BELT Name of moving parts ...

Page 102: ... 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 Name of moving parts 0 1 0 PADDLE SUB ROLL ASSY DRIVE ENT ROLL ASSY DRIVE EXIT BELT 12 SHAFT ASSY MAIN PADDLE 3 330 4 5 0 2 0 1 6 330 3 0 BELT ...

Page 103: ...ual Version 1 2009 03 31 4 3 MOTOR ASSY EJECT DRIVE During sheet transfer from the X port to the Compile Tray the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below ROLLER ASSY EJECT PINCH GUIDE PAPER 240 BELT BELT Name of moving parts ...

Page 104: ...ation Finisher Service Manual Version 1 2009 03 31 Name of moving parts 0 1 0 0 1 233 45 67 1145 1 6 233 45 3 8 3 8 3 32 9 6 8 114 3 8 114 5 4 ROLLER ASSY EJECT PINCH 3 32 9 36 19 1145 2 GUIDE PAPER 240 GUIDE PAPER 240 BELT BELT 8 114 ...

Page 105: ...31 4 4 MOTOR ASSY EJECT DRIVE During sheet ejection from the Compile Tray to the Stacker Tray the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below ROLLER ASSY EJECT PINCH SHAFT ASSY SET CLAMP GUIDE PAPER 240 ROLLER ASSY EJECT BELT BELT Name of moving parts ...

Page 106: ...e Manual Version 1 2009 03 31 Name of moving parts 0 0 122 34 56 34 5 122 34 0 2 7 8 2 8 02 21 9 05 8 3 2 8 3 7 4 3 ROLLER ASSY EJECT PINCH 0 7 2 21 9 25 9 3 1 GUIDE PAPER 240 BELT BELT 8 3 0 GUIDE PAPER 240 8 4 2 8 8 SHAFT ASSY SET CLAMP ROLLER ASSY EJECT ...

Page 107: ...nciples of Operation Finisher Service Manual Version 1 2009 03 31 4 5 MOTOR ASSY TAMPER The torque of the MOTOR ASSY TAMPER is transmitted through the route below GUIDE TAMPER REAR GUIDE TAMPER FRONT Name of moving parts ...

Page 108: ...6 39 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 Name of moving parts GUIDE TAMPER REAR GUIDE TAMPER FRONT ...

Page 109: ...es of Operation Finisher Service Manual Version 1 2009 03 31 4 6 DRIVE ASSY STACKER The torque of the DRIVE ASSY STACKER is transmitted through the route below CARRIAGE ASSY TRAY STACKER BELT BELT STACKER Name of moving parts ...

Page 110: ...6 41 Chapter 6 Principles of Operation Finisher Service Manual Version 1 2009 03 31 Name of moving parts CARRIAGE ASSY TRAY STACKER BELT BELT STACKER ...

Page 111: ...ng Diagram 7 1 1 1 Symbols in the General Connection Wiring Diagram 7 1 1 2 General Wiring Diagram 7 2 2 Interconnection Wiring Diagram of Parts 7 3 2 1 Notes on Using the Wiring Diagram between Parts 7 3 2 2 Configuration of the Interconnection Wiring Diagram of Parts 7 5 1 DC POWER SUPPLY SWITCH 7 7 2 H TRANSPORT X PORT COMPILER TRAY 7 9 3 STACKER 7 11 4 STAPLER 7 13 ...

Page 112: ...me ground Represents a connector The connector No is indicated inside the box Represents a connection terminal with a plate spring on the printed circuit board The connector terminal No is indicated inside the box Represents a connector directly connected to the printed circuit board The connector No is indicated inside the box The box containing a part name represents a part PL X Y Z indicates th...

Page 113: ...AY NO PAPER PL14 8 13 FRONT TAMPER HOME SENSOR PL14 8 9 REAR TAMPER HOME SENSOR PL14 8 9 MOTOR ASSY TAMPER REAR PL14 8 18 MOTOR ASSY TAMPER FRONT PL14 8 18 LVPS ASSY PL14 10 10 PWBA MCU PL10 2 18 P J 591 P J 8980 P J 8990 CN 4 P J121 P J22 P J 590 Printer STACKER NO PAPER SENSOR PL14 9 10 P J 8872 EJECT CLAMP HOME SENSOR PL14 4 3 P J 8870 SET CLAMP HOME SENSOR PL14 4 3 P J 8871 STACKER HEIGHT SENS...

Page 114: ... Parts List Denotes functional parts attached with functional parts name Denotes the control and its outline in PWB Denotes a connection between parts with harnesses or wires attached with signal name contents Denotes the function and logic value of the signal to operate the function Low L High H The given voltage is for signal in high status The arrow indicates the direction of signal Denotes the...

Page 115: ... Manual Version 1 2009 03 31 Denotes a connection between wires I L 24VDC Denotes DC voltage when the interlock switch in HNB MCU WITH CPU turns on 5VDC 3 3VDC Denotes DC voltage SG Denotes signal ground AG Denotes analog ground RTN Denotes the return Symbols Description ...

Page 116: ... FIN Connections of COMPILE TRAY NO PAPER SENSOR with PWBA MAIN A4 FIN Connections of FRONT TAMPER HOME SENSOR with PWBA MAIN A4 FIN Connections of REAR TAMPER HOME SENSOR with PWBA MAIN A4 FIN Connections of MOTOR ASSY TAMPER REAR with PWBA MAIN A4 FIN Connections of MOTOR ASSY TAMPER FRONT with PWBA MAIN A4 FIN 3 STACKER Connections of STACKER NO PAPER SENSOR with PWBA MAIN A4 FIN Connections of...

Page 117: ...7 6 Chapter 7 Wiring Diagrams and Signal Information Finisher Service Manual Version 1 2009 03 31 BLANK PAGE ...

Page 118: ..._SNR_FIN 3 3 LVSQ_FIN 4 6 xDETECT COMMANDER 5 9 TxD_FIN 6 10 RxD_FIN 7 11 12 1 2 3 6 HARNESS ASSY LVPS A4FIN PL14 11 1 HARNESS ASSY INTL SW A4FIN PL14 11 2 CABLE ASSY POWER A4FIN PL14 11 8 P J591 P J8980 1 24V PS 2 SG 3 PS_ENB 4 SG 1 2 3 4 9 10 11 12 SG 8 RLY 24V OUT_LINE NC OUT_NUTRAL PWBA MCU PL10 2 18 LVPS ASSY PL10 2 2 HARNESS ASSY FIN PWR PL10 1 14 Printer 1 2 3 P J311 L NC N LVPS ASSY PL14 1...

Page 119: ...ersion 1 2009 03 31 Signal line name Description xDETECT_FIN xEXIT_SNR_FIN LVSQ_FIN xDETECT COMMANDER TxD FIN RxD FIN Communication signal of PWB A MCU Engine and PWB MAIN A4 FIN Finisher PS_ENB Control signal of the LVPS FIN FRONT DOOR SW Control signal of the Switch Front Door ...

Page 120: ...SS ASSY MOT1 A4FIN PL14 11 4 HARNESS ASSY COMP1 A4FIN PL14 8 23 HARNESS ASSY COMP2 A4FIN PL14 8 24 1 2 3 VCC HTU OPEN SNR 3 2 1 SG P J8864 P J8863 5VDC HTU HXPORT OPEN SENSOR PL14 2 36 9 10 12 11 4 5 1 2 DRIVE ASSY TRANS PL14 7 16 M TRANSPORT MOT A TRANSPORT MOT B TRANSPORT MOT B TRANSPORT MOT A P J8989 P J8984 10B 11B 12B VCC COMP EXIT SNR 3 2 1 SG P J8869 P J8879 5VDC COMPILE EXIT SENSOR PL14 7 ...

Page 121: ... TRANSPORT MOT A TRANSPORT MOT A TRANSPORT MOT B TRANSPORT MOT B Drive control signal of the DRIVE ASSY TRANS COM NO PAPER SNR Paper detection signal in Compiler Tray by SENSOR COMPILE TRAY NO PAPER F TAMPER HOME SNR Front Tamper home position detection signal by SENSOR FRONT TAMPER HOME SENSOR R TAMPER HOME SNR Rear Tamper home position detection signal by SENSOR REAR TAMPER HOME SENSOR R TAMPER ...

Page 122: ...JECT CLAMP HOME SNR 3 2 1 SG P J8870 5VDC EJECT CLAMP HOME SENSOR PL14 4 3 1B 2B 3B VCC SET CLAMP HOME SNR 3 2 1 SG P J8871 5VDC SET CLAMP HOME SENSOR PL14 4 3 4B 5B 6B VCC STACK HEIGHT SNR1 3 2 1 SG P J8873 5VDC STACKER HEIGHT SENSOR1 PL14 4 3 7B 8B 9B VCC STACK HEIGHT SNR2 3 2 1 SG P J8874 5VDC STACKER HEIGHT SENSOR2 PL14 4 3 1 2 SUB PAD SOL 1 2 SOL 24V P J8876 P J8984 24VDC FIN07004KA PWBA MAIN...

Page 123: ... detection signal by SENSOR SET CLAMP HOME SENSOR STACK HEIGHT SNR1 Height detection signal of Stack Tray by SENSOR STACKER HEIGHT SENSOR1 STACK HEIGHT SNR2 Height detection signal of Stack Tray by SENSOR STACKER HEIGHT SENSOR2 SUB PAD SOL SOLENOID ASSY Sub Paddle Solenoid ON OFF control signal SET CLAMP CLUTCH CLUTCH Z34 Set Clamp Clutch ON OFF control signal EJECT MOT A EJECT MOT A EJECT MOT B E...

Page 124: ...1 5 HARNESS ASSY MOT1 A4FIN PL14 11 3 1 2 4 3 1 2 3 4 Staple Motor M STAPLE CW STAPLE CW STAPLE CCW STAPLE CCW P J8988 P J8983 Self Priming Sensor Low Staple Sensor Staple Home Sensor FIN07005KA PWBA MAIN A4 FIN PL14 4 12 STAPLER ASSY PL14 8 20 P J8887 10 11 13 12 5 4 3 2 STAPLE HOME SNR VCC SELF PRIMING SNR LOW STAPLE SNR 14 1 SG P J8886 ...

Page 125: ...09 03 31 Signal line name Description STAPLE CW STAPLE CCW Drive control signal of the Staple Motor STAPLE HOME SNR Stapler Head home position detection signal by Staple Home Sensor in STAPLER ASSY LOW STAPLE SNR Detection signal of the needle of Stapler by Low Staple Sensor in STAPLER ASSY ...

Page 126: ...8 3 3 2 Dimensions Mass of Finisher 8 3 3 3 Installation Requirements 8 4 4 Functions 8 5 4 1 Stapling 8 5 4 2 Stacker Tray Ejection Mode 8 5 4 3 Paper Stack Capacity 8 5 4 4 Paper Size and Available Functions 8 5 4 5 Stapling Position 8 6 4 6 Processing Speed 8 6 5 Consumables 8 7 5 1 Items of Consumables 8 7 5 2 Consumable Life 8 7 6 Operating Environment 8 8 6 1 Ambient Temperature Humidity 8 8...

Page 127: ...Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS Finisher Service Manual Version 1 2009 03 31 ...

Page 128: ...sher Service Manual Version 2 2009 06 10 1 Configuration of Finisher 1 1 Basic Configuration The Finisher consists of Horizontal Transport Stacker Tray and Finisher Main Unit The Finisher functions only when installed to the printer Tbt08100KB ...

Page 129: ...er Specifications Finisher Service Manual Version 1 2009 03 31 2 Electrical Properties 2 1 Power Supply The Finisher receives AC power from the printer it is connected to 100 to 240 VAC 2 2 Power Consumption 65 VA or less ...

Page 130: ...on 2 2009 06 10 3 Mechanical Properties 3 1 Dimensions Mass of Horizontal Transport 3 2 Dimensions Mass of Finisher Width mm Depth mm Height mm Mass kg 429 8 256 3 115 8 1 7 or less Width mm Depth mm Height mm Mass kg 490 2 516 524 7 14 0 or less Tbt08101KB Tbt08102KB ...

Page 131: ...ns Finisher Service Manual Version 1 2009 03 31 3 3 Installation Requirements The finisher requires the minimum installation space shown below for typical operation Space occupied by the operator is not included Top view Tbt08103KA 60mm ...

Page 132: ...ng and stapling cannot be used in this mode 4 3 Paper Stack Capacity 4 4 Paper Size and Available Functions Yes Supported No Not Supported Tray Paper Size Non staple Staple Stacker Tray Set Mode A4 B5 A5 Letter Executive C5 1 000 sheets 50 sets or 750 sheets Legal 750 sheets 50 sets or 500 sheets Stacker Tray Sheet Mode Other than those above 300 sheets Paper Size Stacker Offset Staple Set Mode Sh...

Page 133: ...8 6 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009 03 31 4 5 Stapling Position 4 6 Processing Speed The processing speed of the Finisher depends on that of the Printer ...

Page 134: ...8 7 Chapter 8 Printer Specifications Finisher Service Manual Version 1 2009 03 31 5 Consumables 5 1 Items of Consumables Staple cartridge 5 2 Consumable Life Staple cartridge 5 000 staples ...

Page 135: ...umidity The ambient temperature and humidity of the installation site shall be as follows At operation 10 32 C 15 85 RH Non condensing 6 2 Installation Levelness When secured to the Printer the Finisher shall not malfunction at a tilt of 1 to the front back right or left 6 3 Ambient Lighting 3000 lux or less without direct sunlight ...

Page 136: ...sher Service Manual Version 1 2009 03 31 7 Safety Environment Conditions 7 1 Safety Standard 100V system UL60950 1 CSA C22 2 No 60950 220V system IEC60950 7 2 EMI 100 110V system US FCC Part 15 Subpart B Class B 220V system EC EN55022 Class B ...

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