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Dell 3115CN, Service Manual

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Chapter 3 Removal and Replacement Procedures (RRPs)

Version 2   2007.03.20

1. Removal and Replacement Procedures (RRPs)

1.1 Before starting service procedure

- Start the procedure after turning off the power and removing the power cord from the outlet.
- When performing the service operation around the FUSER ASSY, ensure that FUSER ASSY 

and its surrounding area have cooled down sufficiently.

- Pay sufficient attention to the parts during the procedure because they may be broken or may 

not perform their functions properly if unreasonable force is applied.

- Since various types of screws are used, ensure that the right screws are used in their right posi-

tions. Use special caution not to confuse the screws for plastic and the ones for sheet metal, 
because using the wrong type of screw may result in damage to the screw threads or other trou-
bles.

No.

Type

Application

Shape

How to distinguish Points to be noted

Major 

application 

locations

1

Screw for 
plastic
Silver, tap

Plastic 

•Silver-colored
•Thread is 

coarser than 
that of the sheet 
metal type.

•Screw tip is 

thin.

Oblique screw-
ing damages the 
thread because 
this screw cuts 
female threads in 
the base material 
as it goes in.

2

Screw for 
plastic
Silver, with 
flange, tap

Plastic 

•Silver-colored
•With flange
•Thread is 

coarser than 
that of the sheet 
metal type.

•Screw tip is 

thin.

Oblique screw-
ing damages the 
thread because 
this screw cuts 
female threads in 
the base material 
as it goes in.

•Chute 
assy exit 
out

3

Screw for 
metal sheet
Silver

Sheet metal

•Silver-colored
•Diameter of the 

thread section 
is uniform.

4

Screw for 
metal sheet
Silver, with 
flange

Sheet metal

•Gold-colored
•With flange
•Diameter of the 

thread section 
is uniform.

•Rear 

cover

5

Screw for 
metal sheet
Silver, with 
an external 
tooth washer

Sheet metal

•Silver-colored
•Provided with 

an external 
tooth washer.

•Diameter of the 

thread section 
is uniform.

•Mounting 

positions 
of the 
ground 
wires.

Parts etc Plastic

Coarse

Parts etc Plastic

Coarse

Parts etc Sheet metal

Parts etc Sheet metal

Parts etc Sheet metal

Summary of Contents for 3115CN

Page 1: ...Dell 3115cn Service Manual 23 Mar 2009 ...

Page 2: ...ten permission of Dell Inc is strictly forbidden Trademarks used in this text Dell and the DELL logo are trademarks of Dell Inc Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own ...

Page 3: ... nd version issued Section 1 FIP The contents were improved Section 2 Operation of Diagnostic The contents were improved Section 3 RRP The contents were improved Section 4 P J Locations The contents were improved Section 5 Parts List The contents were improved Section 7 Wiring The contents were improved Section 8 Specifications The contents were improved 3rd March 23 2009 3rd version issued Sectio...

Page 4: ... for accidental or incidental damages resulting from technical or editorial errors or omissions in this manual the issue of this manual the execution of descriptions in this manual or the use of this manual This document is protected by copyright Do not photocopy or duplicate any part of this document in any form without written permission from Dell Inc ...

Page 5: ...may result If instructions are not observed injuries to workers or physical damage to assets including this laser printer may result Essentials for procedures steps rules and others Reference Incidental information to descriptions 3 Related documents Instruction manuals standard manuals Describe the operation and handling of this laser printer Performance specifications Describe in detail various ...

Page 6: ...iving attention to safety 4 1 Power source Keep the power plug disconnected during the maintenance operation to prevent electric shock burns and other damages If the power supply should be kept connected to measure voltage or for other similar reasons take sufficient care to prevent electric shock by following the procedures in this manual While the printer is on never touch live parts if not requ...

Page 7: ...le the printer is running 4 3 High temperature units When servicing high temperature units securing unit etc be sure to turn them off to prevent burns injuries and other troubles Remove the power plug and start service processes after they have cooled down sufficiently Because high temperature units are still hot after they complete an operation wait at least 40 minutes before starting maintenance...

Page 8: ...ing component PWBA HYUI There is a danger of a new battery exploding if it is incorrectly installed Replace the battery only with the same or equivalent type recommended by the manufacturer Dispose the battery according to the manufacturer s instruction Gnb00011KA PWBA HYUI ...

Page 9: ...is manual You should be well aware that the laser beams are capable of injuring you and other people near the printer Laser beams have features as follows Frequencies are smaller in width than other beams sun and electric bulbs and phases are uniform so that high monochromatic and convergence performance can be obtained and thin beams of light can reach places at a long distance Being highly conve...

Page 10: ... caution labels Warning labels and caution labels are attached to this laser printer to prevent accidents Check those labels for their peeling or stains when servicing the printer 4 6 1 Caution label for high temperature units Gnb00004KA ...

Page 11: ...viii Version 2 2007 03 20 4 6 2 Caution label for toner cartridges Gnb00005KA ...

Page 12: ...ix Version 1 2006 11 21 Kmy00006A ...

Page 13: ...x Version 2 2007 03 20 4 6 3 Caution label for MPF Gnb00008KA ...

Page 14: ...xi Version 1 2006 11 21 4 6 4 Caution label for Print HEAD Gnb00009KA ...

Page 15: ...xii Version 1 2006 11 21 4 6 5 Caution label for Transfer Belt Kmy00007A ...

Page 16: ...xiii Version 1 2006 11 21 4 6 6 Caution label for Duplex Kmy00011GA ...

Page 17: ...npacking the Printer The printer must be carried horizontally with two or more persons Take extreme care to avoid personal injuries Check visually the printer for evidence of any damages Peel all tapes off the printer Gnb00021KB ...

Page 18: ...xv Version 2 2007 03 20 2 2 2 3 2 3 Gnb00022KB 2 1 2 1 2 4 2 3 2 3 Gnb00023KA ...

Page 19: ...xvi Version 1 2006 11 21 Gnb00024KA Gnb00025KA 5 3 5 3 5 4 5 4 5 1 5 2 ...

Page 20: ...xvii Version 1 2006 11 21 Gnb00026KA Gnb00027KA ...

Page 21: ...ution label for toner cartridges viii 4 6 3 Caution label for MPF x 4 6 4 Caution label for Print HEAD xi 4 6 5 Caution label for Transfer Belt xii 4 6 6 Caution label for Duplex xiii Unpacking the Printer xiv Chapter 1 Troubleshooting 1 1 Chapter 2 Operation of Diagnostic 2 1 Chapter 3 Removal and Replacement Procedures 3 1 Chapter 4 Plug Jack P J Connector Locations 4 1 Chapter 5 Parts List 5 1 ...

Page 22: ... 16 2 3 3 FIP for Color Fax 1 21 3 Fault Isolation Procedure for Fax 1 23 3 1 Fault Occurs 1 23 3 2 Obtaining Printer Information 1 24 3 3 Transmission Fault 1 26 3 4 Reception Fault 1 27 3 5 Understanding Protocol Monitor 1 29 3 5 1 Overview of Communication Protocol 1 29 3 5 2 Overview of Protocol Monitor 1 32 3 5 3 FIP Using Protocol Monitor Report Analysis 1 38 4 Other Problems 1 43 5 FIP 1 44...

Page 23: ...10 016 313 016 315 016 317 016 317 016 323 016 327 016 340 016 344 016 345 016 346 016 347 016 348 016 349 Erase Flash Err 016 392 Write Flash Err 016 393 Verify Error 016 394 PCL Error 016 720 1 104 FIP 1 21 Restart Printer 016 302 1 105 FIP 1 22 Restart Printer 016 316 016 318 1 107 FIP 1 23 Restart Printer 016 330 016 331 016 332 016 333 016 334 016 335 016 336 016 337 Restart Printer 016 360 N...

Page 24: ...ngs Copy Select Tray Boken 1 131 FIP 1 40 Paper Jam 077 900 077 901 1 134 FIP 1 41 Paper Jam 077 903 1 138 FIP 1 42 Paper Jam 077 907 1 139 FIP 1 43 Load Tray N or MPF 024 910 024 911 024 914 Illegal Settings Copy Select Tray Boken 1 142 FIP 1 44 Load Tray N or MPF 024 965 024 966 024 969 Illegal Settings Copy Select Tray Boken 1 144 FIP 1 45 CRUM ID 009 367 009 368 009 369 009 370 1 147 FIP 1 46 ...

Page 25: ...0 1 182 FIP 1 77 Illegal Data 033 783 034 799 No Dial Tone 035 746 035 773 035 774 1 183 FIP 1 78 No Answer 035 701 1 184 FIP 1 79 Busy 035 781 1 186 FIP 1 80 Accumulation Limit 1 187 FIP 1 81 Illegal Settings Copy Dup Size Limit 1 188 FIP 1 82 Illegal Settings Copy Dup Medium NG 1 189 FIP 1 83 Confirm 062 790 1 190 FIP 1 84 Paper Jam 005 110 005 121 1 192 FIP 1 85 Cover Open 005 301 Paper Jam 005...

Page 26: ...P9 Spots 1 257 FIP 1 P10 Afterimage 1 263 FIP 1 P11 Background Fog 1 267 FIP 1 P12 Skew 1 271 FIP 1 P13 Paper damage 1 278 FIP 1 P14 No fix 1 285 FIP 1 P15 Color Registration Color Shift 1 287 FIP 1 P16 Hunting 1 291 FIP 1 P17 Magnification incorrect 1 293 8 Abnormal Noise Troubles 1 295 8 1 Flow of Abnormal Noise Troubleshooting 1 295 8 2 Operation Mode 1 296 FIP 1 N1 When Power is Turned On 1 29...

Page 27: ...supply voltage is within the specifications measure the voltage at the electric outlet 2 Power cord is free from breakage short circuit disconnected wire or improper wiring 3 The laser printer is properly grounded 4 The laser printer is not installed at a place subjected to too high temperature too high humidity too low temperature too low humidity or rapid change of temperature 5 The laser printe...

Page 28: ... unless otherwise required When checking some parts with the Front Cover removed and power ON high voltage may be applied by the HVPS Be sure to remove the connector P J16 on the PWBA MCU beforehand When connecting the connector P J16 on the PWBA MCU according to the instructions of the FIP never touch the HVPS and high voltage parts 4 When using Diag tools or other tools of high voltage be sure t...

Page 29: ... the negative side can be connected to the PIN of AG SG or RTN instead of P J3 4PIN 10 Use a proprietary tool to measure the voltage of miniature connectors Handle the tool with care as the leading edge of the tool is pointed 11 When measuring the voltage set the BELT ASSY toner cartridge and paper cassette close the COVERs and power ON unless otherwise specified 12 Numerical values in the FIP are...

Page 30: ...re print media is loaded in the printer Press Menu to return to Ready to Print c Verify that you are using the correct printer driver d Make sure you are using the correct Ethernet or USB cables and it securely connected at the back of the printer e Verify that the correct print media size is selected f If using a print spooler verify that the spooler has not stalled g Check the printer interface ...

Page 31: ...le or 550 sheet tray module Paper For the best print quality in color use 75 g m2 20 lb xerographic grain long paper For the best print quality in black and white use 90 g m2 24 lb xerographic grain long paper Before buying large quantities of any print media Dell recommends trying a sample first When loading paper identify the recommended print side on the paper package and load the paper accordi...

Page 32: ...ures without discoloring bleeding or releasing hazardous emissions Check with the manufacturer or vendor to determine whether the paper you have chosen is acceptable for laser printers Unacceptable Paper The following paper types are not recommended for use with the printer 1 Chemically treated papers used to make copies without carbon paper also known as carbonless papers carbonless copy paper CC...

Page 33: ...s Print Media Sizes and Support Y Yes N No Print Media Supported Y Yes N No Multipurpose Feeder 250 sheet Tray Optional 550 sheet Tray A4 Y Y Y A5 Y Y Y B5 Y Y Y Letter Y Y Y Folio 8 5 x 13 in Y Y Y Legal 8 5 x 14 in Y Y Y Executive Y Y Y COM 10 envelope Y N N Monarch Y N N C5 Y N N DL Y N N User specified print media Y N N Multipurpose Feeder 250 sheet Tray Optional 550 sheet Tray Plain Paper Lig...

Page 34: ...surfaces 5 Originals that are fresh from printing 6 Pre punched originals loose leaf paper etc 7 Originals that are folded bi fold z fold etc 8 Any originals having holes slits or other openings or having an irregular shape Unacceptable Originals Unacceptable originals listed below cannot be fed via ADF Using these originals causes a jam damages the originals themselves or renders ADF out of order...

Page 35: ...lation Checking the telephone line There are three types of telephone line touch tone dialing pulse dialing 10PPM and pulse dialing 20PPM To check the line type confirm the setting via the fax menu and actually dial a number using the multifunction printer s dialer or another telephone Check whether the line is an analog subscriber line directly connected to the PSTN Public Switched Telephone Netw...

Page 36: ...ally FAX Mode The multifunction printer receives a fax automatically TEL FAX Mode The multifunction printer automatically switches between an external telephone and the fax reception mode Ans FAX Mode The multifunction printer automatically switches between an external answering machine and the fax reception mode DRPD Mode Available when DRPD service is provided with your tele phone line Country S...

Page 37: ... and pulse 10PPM in this order Confirm that the line is not an ISDN xDSL IP phone line but an analog telephone line If no dial tone is present at off hook the line may be faulty Manually dial any out of area phone number No Yes Check if the transmission route consists of the lines of multiple telephone service providers due to carrier pre selection or the like Confirm that your line contract suppo...

Page 38: ...f hook the line may be faulty No Yes Check for the pulse Manually dial using pulse 20PPM C D PBX The standard cable used for the conventional analog telephone line is RJ 11 which has two conductors However the four conductor cables commonly available are backward compatible with RJ 11 and can be used with no problem On the other hand since these four conductor cables are also used for ISDN systems...

Page 39: ... settings No Yes Check if the outside line prefix is added Retry transmission Check the following printer menus Ans Select Line Type Dialing Type E Transmission successful Is the fax number correct NOTE 035 781 error occur when receiving line is busy After check that the receiving line is not busy send fax again ...

Page 40: ...n 1 2006 11 21 D No Yes Manually dial any local phone number e g time service using touch tone with the outside line prefix e g 9 No Yes Manually dial using pulse 20PPM Set to pulse 10PPM Connection established Connection established C C C ...

Page 41: ...ult setting is Disable No Yes Correct the setting See 2 2 Menus to be configured at installation Connect additional devices such as external telephone and answering machine according to the User s Guide Reception successful Is the Ans Select setting correct Check value of Auto Answer Fax under Fax Settings No Yes Does the value exceed 30 Set the value below 30 Replace PWBA HYUI ...

Page 42: ...inuous normal operation No Yes Go to the relevant FIP No Yes Go to FIP at Installation Relocation No Yes No Yes Has the line contract been switched to ISDN xDSL or IP phone Check the configuration according to the manual for the TA xDSL modem etc C A START Error code Message Has the fax machine been relocated Do all calls fail ...

Page 43: ...ge of line contract regarding the line type pulse to tone tone to pulse etc Correct the line type setting No Yes No Yes No Yes B Is a dial tone present at off hook Does the manual dialing function properly Is the paper size correct Replace PWBA HYUI Replace the paper Replace PWBA HYUI ...

Page 44: ...ficient line voltage obtained via Diag Replace PWBA HYUI Is the cable type correct Two conductor PSTN Four conductor PBX Is the cable in good working condition Normal continuity Straight unlooped uncoiled routing Appropriate cable length Request a line repair Replace the cable ...

Page 45: ...Volume Not selecting None Ring Tone Not selecting OFF Line monitor C Does the error only occur when sending Yes No No Yes Is the delayed fax on Is a ring tone present Is the setting correct for the line type Is a modem sound present Is the sending on specified time Yes Yes No END Is the setting of local time correct No Yes Replace PWBA HYUI Set local time Correct the setting ...

Page 46: ... the error occur No END Yes No Replace PWBA HYUI Yes Checking the DM prevention setting Is the DM prevention on No Analyze Protocol Monitor Report Yes Is the number of sending fax registered No Analyze Protocol Monitor Report END Yes Is a calling tone present Is the secure receive of the secure settings on Is a modem sound present at transmission ...

Page 47: ... FAX cannot be made In case an error occurs during Color FAX transmission the process will be completed as is There will be no retransmission Color FAX cannot be used by Direct FAX The data of Color FAX cannot be transferred to other parties No Yes Checking the customer operation No Yes Checking the error Checking the firmware version No Yes Upgrade the firmware Ask to the transmitter Fax machine ...

Page 48: ... No Yes Reset the Color Fax Is the Color Fax of the Fax Settings menu On No Yes Is the customer using a color document No Yes Does the customer select the color fax mode Checking the original Checking the customer operation END Replace the PWBA HYUI Removal 64 Replacement 58 END ...

Page 49: ...on If satisfactory prints are obtained via the copy function it is not likely that the fax itself is faulty The fault is likely in the telephone line or the terminal at the other end If the fault is in the telephone line first retry sending If there is no improvement contact the telephone company If the prints obtained via the copy function have problems the next step is to determine whether the f...

Page 50: ...for troubleshooting and are required when contacting the call center Fax Activity Report Allows you to check the time destination station number mode or error absence presence regarding fax transmission reception Procedures 1 Select Setup Admin Menu and enter the password 2 Select Admin report Active report 3 Execute Active Report Can monitor the status history This can indicate send mode is well ...

Page 51: ...eshooting with the call center Procedures 1 Select Setup Reports System Settings 2 Execute System Settings Error History Report Allows you to check the history of errors occurred on the printer Procedures 1 Select Setup Reports Error History 2 Execute Error History FM version Can confirm if connected with network IP address will vary in case of DHCP Can monitor the status history ...

Page 52: ...If the telephone line condition is degraded white horizontal lines missing rows and or top bottom cut off may occur Branch connections or incoming call call waiting may also cause image corruption b If copy function is faulty Cause Dirt or fault in scanner Corrective Action Clean the platen glass or repair the scanner If the original was sent from the ADF try executing a copy with the original pla...

Page 53: ...and select the correct pattern for fax e Cannot detect CNG signal Cause The communication fails in TEL FAX mode or Ans FAX Mode Corrective Action Ground the printer properly f Cannot detect off hook Cause Fails to detect off hook in Ans FAX mode Corrective Action Set Extel Hook Thresh to higher A detection of an off hook can be checked by the change of panel display upon the off hook of an externa...

Page 54: ...on Incorrect reception mode Corrective Action Correct the connection Reset receive mode to correct settings If a call is made to the fax from a telephone and the fax does not emit its ringing sound a telephone line fault is highly probable To check for a ring tone an external telephone must be connected ...

Page 55: ...as ITU T Recommendation T 30 All G3 fax machines conform to this protocol when exchanging signals to establish a communication Outlined below is the flow of a typical G3 fax session of a one page document The entire G3 fax session consists of the following five phases from Phase A to Phase E Phase A Call Establishment Phase B Capability Negotiations Phase C Image Data Transfer Phase D Post transfe...

Page 56: ... TCF the receiving side responds with CFR which indicates that the receiving side is ready for receiving image data In the event of an anoma lous TCF reception the receiving side responds with FTT which requests retransmission of NSS TSI DCS and TCF signals Phase C Image Data Transfer The sending side transmits the image data based on the parameters agreed upon in Phase B Also carried out are the ...

Page 57: ...ransmission is required in ECM mode the receiving side responds with PPR Phase E Call Release This phase terminates the entire fax session and releases the line Before releasing the line the sending side sends out DCN which expects no response ECM Error Correction Mode A transmission method that manages the encoded data by dividing it in units called frames and by numbering them In the event of im...

Page 58: ...CN signal Below is an example of Protocol Monitor report followed by the descriptions of signals handled by Protocol Monitor Example of Protocol Monitor Report 2 T Q V Q E Q N Q P K V Q T 㪣㫆㪺㪸㫃㩷㪥㪸㫄㪼 㪇㪈㪉㪊㪋㪌 㪚㫆㫄㫇㪸㫅㫐㩷㪚㫆㪻㪼 㪐㪐㪏㪏㪎㪎㪍㪍㪌㪌 㪫㫆㫋㪸㫃㩷㪧㪸㪾㪼㫊㩷㪪㪺㪸㫅㫅㪼㪻 㪇㪉㪇 㪫㫆㫋㪸㫃㩷㪧㪸㪾㪼㫊㩷㪪㪼㫅㫋 㪇㪉㪇 㪥㪦 㪡㫆㪹㩺 㪩㪼㫄㫆㫋㪼㩷㪪㫋㪸㫋㫀㫆㫅 㪪㫋㪸㫉㫋㩷㪫㫀㫄㪼 㪛㫌㫉㪸㪅 㪧㪸㪾㪼㫊 㪤㫆㪻㪼 㪚㫆㫅㫋㪼㫅㫋㫊 㪩㪼㫊㫌㫃㫋 㪈 㪇㪇㪊㪐 㪇㪈㪉㪊㪋㪌㪍㪎㪏㪐 㪇㪋㪄㪇㪈㩷㪑㩷㪇㪈㪑㪈㪈 㪈㩾㩷㪇㪈㩹 㪉㪇㪆㪉㪇 㪞㪊 㪇㪌㪇㪋㪄㪇㪇㪇㪇㪇...

Page 59: ...l is established in a manufac turer specific mode TSI Transmitting Subscriber Identification An optional signal sent out by the sending side Contains the send ing side s identification information such as an international tele phone number DCS Digital Command Signal A signal sent out by the sending side in response to DIS Contains transmission parameters that the sending side selected from the rec...

Page 60: ...he receiving side to notify that the image data was not successfully received and that modem retraining is required before receiving subsequent image data DCN Disconnect A signal sent out by the sending side to notify that the line is about to be released PPS Partial Page Signal A signal sent out by the sending side in ECM mode to indicate the end of one block Appears as one of the following depen...

Page 61: ...PPR for the same block has been received for the predetermined number of times and the sending side will dis continue the retransmission of the relevant block but that one page of the document has been transmitted and the subsequent page is to be transmitted using different parameters image quality etc EOR PEOM An EOR EOM signal that requires operator intervention ERR Response to End of Retransmis...

Page 62: ... call function and available modulation modes JM Joint Menu A signal defined in ITU T Recommendation V 8 Sent out by the receiving side when a minimum of two identical CM sequences have been detected If the call function indicated in CM is available on the receiving side JM indicates the same call function as indicated in CM If not JM may indicate a different call function JM also includes all mod...

Page 63: ...cted No An aborted sequence was detected No No carrier was detected for 1 5 seconds during image data reception No No carrier was detected for 150 milliseconds during image data reception No FSK was detected during TCF signal reception No An overrun was detected at the modem No A Failed to detect EOL during the 10 second timeout No B Buffer became full during image reception No C Failed to detect ...

Page 64: ...ocol Monitor under Reports No Yes No Yes No Yes Is DCS or NSS sent out from the remote terminal NSS may be omitted A D E START Is the relevant protocol monitor report at hand Does the problem occur on the receiving side Is DIS sent out from the local terminal Check that the receiving fax setting Check the line or printer fax status ...

Page 65: ...just GR RX Cable EQU under Diag No Yes Check the line status of the local terminal or printer fax B C Is CFR sent out from the local terminal Check the line or printer fax status Is TCF sent out from the remote terminal Is MPS EOM or EOP sent out from the remote terminal ...

Page 66: ...Yes No Yes Check the line status of the local terminal or printer fax Or replace PWBA HYUI No Yes Check the line status of the remote terminal or printer fax Protocol Monitor Report found no problem Keep a follow up for a while D MPS Is PIX received EOM Is MCF sent out from the local terminal IS DCN sent out from the remote terminal ...

Page 67: ...o Yes No Yes Check the line status of the local terminal or printer fax F Replace PWBA HYUI Is a MODEM sound present at transmission Replace PWBA HYUI Replace PWBA HYUI Is DIS sent out from the remote terminal Is DCS or NSS sent out from the local terminal Is CFR sent out from the remote terminal Is TCF sent out from the local terminal ...

Page 68: ...rminal No Yes No Yes Check the line status of the local terminal Replace PWBA HYUI Is MCF sent out from the remote terminal Is DCN sent out from the local terminal Check the line status of the local terminal Is any ECM related nagative response signal such as EOR sent out from the local terminal No Yes Does the problem persist Try the following via Diag menu Adjust TONE_TX_ATT or Cable EQU Lower t...

Page 69: ...al upstream and downstream transmission speeds and VDSL Very high bit rate Digital Subscriber Line which fea tures higher speed However because the line is used for both voice and data transmission various problems may occur such as noise during spoken conversation low sound volume and mis dialing Replacing the splitter may improve the situation Noise If electronic equipment television computer mi...

Page 70: ...working properly Turn the power OFF wait for five seconds and then turn the power ON Does the error persist When a status code or LCD message is displayed When image quality troubles occur When abnormal noises occur Instruct how to operate End of procedure Refer to 2 3 Status Code List Refer to 2 4 LCD Display Refer to 3 Error Code FIP Refer to 4 1 Entry Chart for Image Quality Troubleshooting Ref...

Page 71: ...urns IOT Firmware Error Firmware error occurs FIP 1 3 003 343 Printer Restart Printer Contact Support If Message Returns IOT Firmware Error Firmware error occurs FIP 1 3 003 344 Printer Restart Printer Contact Support If Message Returns IOT Firmware Error Firmware error occurs FIP 1 3 003 345 Printer Restart Printer Contact Support If Message Returns IOT Firmware Error Firmware error occurs FIP 1 ...

Page 72: ...rinter Contact Support If Message Returns IOT ROS Failure The interval of SOS signal is longer than the specified value FIP 1 7 006 372 Printer Restart Printer Contact Support If Message Returns IOT ROS Failure The interval of SOS signal is shorter than the specified value FIP 1 7 006 373 Printer Restart Printer Contact Support If Message Returns IOT ROS Failure The Laser power is lower than the s...

Page 73: ...start Printer Contact Support If Message Returns IOT ROS Failure 006 371 006 372 and 006 373 errors occurred FIP 1 7 006 384 Printer Restart Printer Contact Support If Message Returns IOT ROS Failure 006 370 006 371 006 372 and 006 373 errors occurred FIP 1 7 007 340 Printer Restart Printer Contact Support If Message Returns IOT Motor Failure Main Motor failure is detected FIP 1 8 007 341 Printer ...

Page 74: ... Message Returns IOT Motor Failure 007 341 and 007 343 errors occurred FIP 1 9 FIP 1 11 007 351 Printer Restart Printer Contact Support If Message Returns IOT Motor Failure 007 341 and 007 344 errors occurred FIP 1 9 FIP 1 12 007 352 Printer Restart Printer Contact Support If Message Returns IOT Motor Failure 007 342 and 007 343 errors occurred FIP 1 10 FIP 1 11 007 353 Printer Restart Printer Con...

Page 75: ...re 007 341 007 342 and 007 344 errors occurred FIP 1 9 FIP 1 10 FIP 1 12 007 363 Printer Restart Printer Contact Support If Message Returns IOT Motor Failure 007 341 007 343 and 007 344 errors occurred FIP 1 9 FIP 1 11 FIP 1 12 007 364 Printer Restart Printer Contact Support If Message Returns IOT Motor Failure 007 342 007 343 and 007 344 errors occurred FIP 1 10 FIP 1 11 FIP 1 12 007 365 Printer ...

Page 76: ...RUM communication error is detected FIP 1 13 009 363 Printer Restart Printer Reseat K Cart Contact Support IOT K Toner CRUM Error Black Toner CRUM communication error is detected FIP 1 13 009 654 Printer Restart Printer Contact Support If Message Returns IOT ADC Sensor Error ADC sensor sensed the high density FIP 1 14 009 655 Printer Restart Printer Contact Support If Message Returns IOT ADC Senso...

Page 77: ...ter Restart Printer Reseat Fuser Contact Support IOT Fuser Failure NC sensor or ST sensor sensed high temp NC No contact ST Soft Touch FIP 1 19 010 384 Printer Restart Printer Reseat Fuser Contact Support IOT Fuser Failure In the correction of the NC sensor output value it became the abnormal value NC No Contact FIP 1 19 010 385 Printer Restart Printer Reseat Fuser Contact Support IOT Fuser Failur...

Page 78: ...ff the fuser power NC No Contact FIP 1 19 010 395 Printer Restart Printer Reseat Fuser Contact Support IOT Fuser Failure Fuser power is cut off by the errors FIP 1 19 010 396 Printer Restart Printer Reseat Fuser Contact Support IOT Fuser Failure Fuser power is cut off by the errors FIP 1 19 010 397 Printer Restart Printer Contact Support If Message Returns IOT Fuser Failure Fuser power is cut off ...

Page 79: ...eck Fail The fail is detected by NVRAM 1 W R check during initializa tion FIP 1 20 016 327 Printer Restart Printer Contact Support If Message Returns ESS NVRAM 1 SIZE And ID Check Fail The error is detected by consistency check between the NVRAM size required by the system and its actual size and by consistency check of the ID recorded when turning ON the power FIP 1 20 016 330 Printer Restart Pri...

Page 80: ...ss Checksum Error Checksum error in the Network MAC address FIP 1 20 016 345 Printer Restart Printer Contact Support If Message Returns On Board Network Ethernet BIST parity RAM R W Error The error is detected by network Ethernet parity RAM R W check FIP 1 20 016 346 Printer Restart Printer Contact Support If Message Returns On Board Network Internal Loopback Error The error is detected by on boar...

Page 81: ...tem Restart Printer Contact Support If Message Returns Scanner Error The image acquisition error occurred FIP 1 30 062 321 System Restart Printer Contact Support If Message Returns IIT Initializing Error The IIT initializing error occurred The Carriage Lock error occurred FIP 1 29 062 322 System Restart Printer Contact Support If Message Returns Parameter Error Abnormality of the parameter FIP 1 3...

Page 82: ...start Printer Contact Support If Message Returns Main Program Sum Error The main program sum error occurred FIP 1 34 117 311 System Restart Printer Contact Support If Message Returns Parameter Sum Error The parameter sum error occurred FIP 1 34 117 312 System Restart Printer Contact Support If Message Returns Download Program Sum Error The download program sum error occurred FIP 1 34 117 313 Syste...

Page 83: ...urred FIP 1 34 117 322 System Restart Printer Contact Support If Message Returns SYSMGR Task Error The SYSMGR task error occurred FIP 1 34 117 323 System Restart Printer Contact Support If Message Returns ESSMGR Task Error The ESSMGR task error occurred AIF SET failure FIP 1 28 117 324 System Restart Printer Contact Support If Message Returns ESSSUB1 Task Error The ESSSUB1 task error occurred FIP ...

Page 84: ...Restart Printer Contact Support If Message Returns DSP ROTA Task Error The DSP ROTA task error occurred FIP 1 34 117 335 System Restart Printer Contact Support If Message Returns DFAX Task Error The DFAX task error occurred FIP 1 34 117 336 System Restart Printer Contact Support If Message Returns PULL Task Error The PULL task error occurred FIP 1 34 117 337 System Restart Printer Contact Support ...

Page 85: ...ntact Support If Message Returns MHR Task Error The MHR task error occurred FIP 1 34 117 347 System Restart Printer Contact Support If Message Returns MON Task Error The MON task error occurred FIP 1 34 117 348 System Restart Printer Contact Support If Message Returns IITRX Task Error The IITRX task error occurred FIP 1 34 117 349 System Restart Printer Contact Support If Message Returns SCANMGR T...

Page 86: ... Failed to Write USB P2 FIP 1 28 117 359 System Restart Printer Contact Support If Message Returns CE Task Error The CE task error occurred FIP 1 28 117 360 System Restart Printer Contact Support If Message Returns DFAX Task Error Data inconsistency between AIOC and ESS FIP 1 28 117 362 System Restart Printer Contact Support If Message Returns EEPROM Sum Check Error The EEPROM Check Sum error occu...

Page 87: ...sage Returns MHR Output Buffer Error The Data error at MHR Output Buffer FIP 1 34 133 239 Fax Restart Printer Contact Support If Message Returns FAX ECM Buffer Address Error The FAX ECM Buffer Read Write Address error occurred FIP 1 34 133 240 Fax Restart Printer Contact Support If Message Returns Resolution Change Error The FAX Resolution Conversion error at Sending Receiving FIP 1 34 133 241 Fax...

Page 88: ... error FIP 1 34 133 250 Fax Restart Printer Contact Support If Message Returns OS Call Error The OS Call Error occurred FIP 1 34 133 251 Fax Restart Printer Contact Support If Message Returns File Open Error The File Open error occurred FIP 1 34 133 252 Fax Restart Printer Contact Support If Message Returns File Close Error The File Close error occurred FIP 1 34 133 253 Fax Restart Printer Contact...

Page 89: ... Support If Message Returns File Erase Error The File Erasing error occurred FIP 1 34 133 263 Fax Restart Printer Contact Support If Message Returns Memory Pool Get Error The Memory Pool acquisition error occurred OS error FIP 1 34 133 264 Fax Restart Printer Contact Support If Message Returns Message Send Error The Message sending error occurred OS error FIP 1 34 133 265 Fax Restart Printer Conta...

Page 90: ...rror FIP 1 34 133 274 Fax Restart Printer Contact Support If Message Returns Message Receive Error The Message receive error occurred OS error FIP 1 34 133 275 Fax Restart Printer Contact Support If Message Returns OS Call Error The OS Call error occurred FIP 1 34 133 276 Fax Restart Printer Contact Support If Message Returns File Open Error The File Open error occurred FIP 1 34 133 277 Fax Restar...

Page 91: ... 133 286 Fax Restart Printer Contact Support If Message Returns OS Call Error The OS CALL error occurred FIP 1 34 133 287 Fax Restart Printer Contact Support If Message Returns File Open Error The File Open error occurred FIP 1 34 133 288 Fax Restart Printer Contact Support If Message Returns File Close Error The File Close error occurred FIP 1 34 133 289 Fax Restart Printer Contact Support If Mes...

Page 92: ...ed time The paper passed Exit Sensor earlier than the specified times FIP 1 40 Paper Jam 077 901 Printer Open Front Cover Remove Paper IOT Remaining Paper JAM The paper remains at the Regi Sensor The paper does not reach the Exit Sensor within the specified time after the Regi Sensor is ON The paper does not pass through the Regi Sensor within the specified time FIP 1 40 Paper Jam 077 903 Printer ...

Page 93: ...r Load Tray N or MPF XX Load Tray N or MPF YY NOTE 024 965 Tray 1 024 966 Tray 2 024 969 MPF XX Paper Size YY Paper Type IOT No Suitable Paper The specified tray is paper empty size mismatch or type mismatch FIP 1 44 Toner CRUM ID 009 367 009 368 009 369 009 370 Printer Reseat XXX Cartridge NOTE 009 367 Cyan Toner 009 368 Magenta Toner 009 369 Yellow Toner 009 370 Black Toner XXX Toner color IOT T...

Page 94: ...r cartridge has reached the replacement time FIP 1 47 Y FIP 1 48 M FIP 1 49 C FIP 1 50 K Copy Scan Fax 093 423 093 424 093 425 093 426 Printer XXX Cartridge Is close to Life NOTE 093 423 Yellow Toner 093 424 Magenta Toner 093 425 Cyan Toner 093 426 Black Toner IOT Toner Cartridge Near Empty The toner cartridge is going to reach the replace ment time FIP 1 51 Y FIP 1 52 M FIP 1 53 C FIP 1 54 K Inse...

Page 95: ...The Fuser CRUM ID error is detected FIP 1 62 Copy Scan Fax 010 421 Printer Replace Fuser Soon IOT Fuser Life Warning The Fuser is going to reach the replacement time FIP 1 63 Tray Tray Detached 024 946 024 947 Printer Push In Tray N NOTE 024 946 Tray 1 024 947 tray 2 N Tray number IOT Tray Detached The paper cassette is detached FIP 1 64 Load Tray 1 077 912 Printer Push In Tray 1 Upper Cassette De...

Page 96: ...P Error Timeout Error at Connection Start FIP 1 66 Login Error 016 782 Scan Press 3 Login Error Login Error FIP 1 66 or Check the server side SMB FTP Error 016 783 Scan Press 3 Server Path Error Specified Server Path Not Found FIP 1 66 or Check the server side SMB FTP Error 016 784 Scan Press 3 SMB FTP Error Error Writing to Server at File Transfer FIP 1 66 or Check the server side Server Full 016...

Page 97: ...te error at Image Data FlashROM FIP 1 34 H W Error 017 972 System Job Failure Press 3 Flash ROM Error Erase error at Image Data FlashROM FIP 1 34 H W Error 017 973 System Job Failure Press 3 Flash ROM Error Suspend error at Image Data FlashROM FIP 1 34 H W Error 017 974 System Job Failure Press 3 Flash ROM Error Resume error at Image Data FlashROM FIP 1 34 File Error 017 975 System Job Failure Pre...

Page 98: ...PEG Decoded Data exceeds System Data Limit FIP 1 69 Codec Error 033 501 Fax Job Failure Press 3 CODEC Error The Codec Process Aborted by Read error during Manual Dialing FIP 1 70 File Error 033 502 Fax Job Failure Press 3 File Open Error The File Open error occurred FIP 1 34 Memory Full 033 503 Fax Job Failure Press 3 Memory Full Memory Full at Reception FIP 1 36 Codec Error 033 510 Fax Job Failur...

Page 99: ...on The CJ cannot be detected FIP 1 35 Communication 033 754 Fax Job Failure Press 3 V8 Error The V8 error occurred FIP 1 35 Communication 033 755 Fax Job Failure Press 3 Phase2 Error The Phase 2 Line Probing error occurred FIP 1 35 Communication 033 756 Fax Job Failure Press 3 Phase3 Error The Phase 3 Primary Channel Equalizer Trimming error occurred FIP 1 35 Communication 033 757 Fax Job Failure ...

Page 100: ...c Error 033 766 Fax Job Failure Press 3 Target File Opening The Target File Empty at Decoding FIP 1 34 Codec Error 033 767 Fax Job Failure Press 3 MMR MN86064 Decode Error The Decode error of MN86064 at MMR Decoding FIP 1 34 Codec Error 033 768 Fax Job Failure Press 3 ATMove Counter Over The ATMove Count per Stripe 5 or more FIP 1 34 Codec Error 033 769 Fax Job Failure Press 3 JBIG NEWLEN Marker E...

Page 101: ...e Error Failed to Create Report and Log Files etc FIP 1 34 Communication 033 781 Fax Job Failure Press 3 Parameter Error FAX Task Interface Parametric error occurred FIP 1 34 Communication 033 782 Fax Job Failure Press 3 NSS DCS Function disagreement The Incoming NSS DCS Function Not supported FIP 1 69 Illegal Data 033 783 Fax Job Failure Press 3 Illegal Dial Data Invalid Dial Data FIP 1 77 Buffer...

Page 102: ...e Signal Receive The Communication Aborted Receiving Invalid Pro cedure Code FIP 1 31 Communication 034 510 Fax Job Failure Press 3 Command Refuse Signal Receive The Communication Aborted Receiving Command Rejection Code FIP 1 31 Communication 034 515 Fax Job Failure Press 3 DIS DCS Illegal Command Receive Unsupported Command received FIP 1 70 Communication 034 730 Fax Job Failure Press 3 Circuit ...

Page 103: ...end RTN PIN Receive Received RTN PIN at G3 Transmission FIP 1 69 Communication 035 710 Fax Job Failure Press 3 Receive PIN Received PIN Except the EOR FIP 1 69 Communication 035 716 Fax Job Failure Press 3 T2 Time Out The T2 Time Out occurred FIP 1 69 Communication 035 717 Fax Job Failure Press 3 G3 Receive RTN Send Received RTN at G3 Transmission FIP 1 69 No Answer 035 718 Fax Job Failure Press 3...

Page 104: ...Q Receive Received EOR Q at ECM FIP 1 69 No Dial Tone 035 746 Fax Job Failure Press 3 Before Dial first Dial Tone Failed to Detect Dial Tone before Dialing FIP 1 77 No Dial Tone 035 749 Fax Job Failure Press 3 End Dial Not Response No Response after Dialing FIP 1 35 Communication 035 771 Fax Job Failure Press 3 FSK CS NOT ON The CS does not turn on at the FSK FIP 1 34 Communication 035 772 Fax Job...

Page 105: ...4 Accumulation Limit Not Stored For Last Sheet Press 3 FAX Send Count Limit The Outgoing FAX exceeds store limit FIP 1 80 Controller Initialized NVM SRAM R W Error The SRAM R W error at System Boot FIP 1 34 Controller Initialized NVM EEPROM R W Error The EEPROM R W error at System Boot FIP 1 34 Illegal Settings This is unavailable when Tray Size is selected Copy Dup Size Limit Copy Duplex Disabled...

Page 106: ...r 64 Illegal Settings This is unavailable when Tray No Tray is selected Copy Select Tray Exist Unable to Start due to Tray Not Found FIP 1 64 ADF Paper Jam 005 110 Open ADF Cover and Clear Jam PICKUP JAM The Pick Up jam occurred FIP 1 84 Paper Jam 005 121 Open ADF Cover and Clear Jam ADF JAM The ADF jam occurred FIP 1 84 Cover Open 005 301 Close ADF Cover ADF Cover Open The ADF Cover is open FIP 1...

Page 107: ...PC download FIP 1 87 MPC Detached 016 389 Printer Reseat MPC Press 3 MPC Download Error MPC Download was attempted without MPC mounted FIP 1 87 MPC Com Failed 016 390 Printer Reseat MPC Press 3 MPC Download Error Communication error occurred between MPC and ESS during download FIP 1 87 Erase Flash Err 016 392 Printer Contact Support If Message Returns Download Error An error occurred erasing the F...

Page 108: ...b 016 799 Printer Data Violation Press Set Job Environment Violation Detects violation data for the print condition FIP 1 90 Disk Full 016 980 Printer Job too Large Press Set Memory Over flow Exceeds the memory capacity FIP 1 88 Over Heat 042 700 Printer cooling down Please Wait IOT Over Heat Stop The temp sensor in OHP SENSOR sensed high temperature FIP 1 91 Copy Scan Fax 142 700 Printer Over Hea...

Page 109: ...Digital Output DO 1e in IOT Diagnosis In the test close the INTERLOCK SWITCH Replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the FAN MAIN Replace the FAN MAIN Removal 71 Replacement 51 Does the error still occur when turning on the power No Yes END Checking after replacing the PWBA MCU Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on...

Page 110: ... Output DO 5d in IOT Diagnosis In the test close the INTERLOCK SWITCH Replace the PWBA MCU RRP9 7 Checking the CHUTE ASSY DUPLEX installation Reseat the CHUTE ASSY DUPLEX Removal 5 Replacement 41 Does the error still occur when turning on the power No Yes END Checking after replacing the CHUTE ASSY DUPLEX Removal 5 Replacement 41 Does the error still occur when turning on the power No Yes END Repl...

Page 111: ...Go to FIP 1 87 Electrical Noise to check for any noise disturbance Does the error still occur after several ON OFF operations of power No Yes Checking after replacing the PWBA MCU Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when the power is turned ON No Yes Go to Electrical Noise END 1 END Checking the error occuring Possible causative parts PWBA MCU PL9 1 20 ...

Page 112: ... PL6 1 10 PWBA EEPROM STD PL13 5 1 PWBA MCU PL13 5 13 Reseat the PWBA EEPROM Checking the failure parts Press the S T and 3 keys after 003 356 error occurred Does the error still occur when turning on the power No Yes Replace the PWBA EEPROM END Is the ADDR 3C displayed No Yes Reseat the FUSER ASSY Does the error still occur when turning on the power No Yes Replace the FUSER ASSY END A ...

Page 113: ... turning on the power No Yes END REPLACE the TRANSFER BELT Is the ADDR 31 displayed No Yes Reseat the HVPS Does the error still occur when turning on the power No Yes Replace the HVPS Removal 32 Replacement 14 Reseat the PWBA MCU Does the error still occur when turning on the power No Yes Replace the PWBA MCU Removal 67 Replacement 55 END END ...

Page 114: ...12 1 1 Checking the Optional Tray installing Reseat the Optional Tray Removal 42 Replacement 4 Checking after replacing the Optional Tray Replace the Optional Tray Removal 42 Replacement 4 No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Does the error still occur when turning on the power END ...

Page 115: ...ed ON No Yes Possible causative parts PWBA MCU PL9 1 20 DUPLEX ASSY PL11 1 1 Checking Duplex installation to the printer Reseat the DUPLEX ASSY Removal 5 Replacement 39 END END Does the error still occur when the power is turned ON No Yes Replace the PWBA MCU Removal 67 Replacement 55 Replace the DUPLEX ASSY Removal 5 Replacement 39 ...

Page 116: ...ng after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Yes No Checking the ROS ASSY installation Reseat the ROS ASSY Removal 34 Replacement 12 Does the error still occur when turning on the power END Yes No Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67...

Page 117: ...ge installation Reseat the transfer belt Fuser and black toner cartridge Checking the Main Motor No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Does the Main Motor function normally Checked by Digital output D0 0 in IOT Diagnosis In the test close the front cover Checking the DRIVE ASSY MAIN installation Reseat the MAIN DRIVE ASSY Rem...

Page 118: ...allation Reseat the Y M C and K toner cartridges Checking the Sub Motor No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Does the Sub Motor function normally Checked by Digital output D0 5 in IOT Diagnosis In the test close the front cover Checking the DRIVE ASSY MAIN installation Reseat the MAIN DRIVE ASSY Removal 36 Replacement 10 Rep...

Page 119: ...allation Reseat the Y M and C toner cartridges Checking the Deve Motor No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Does the Deve Motor function normally Checked by Digital output D0 f in IOT Diagnosis In the test close the front cover Checking the DRIVE ASSY MAIN installation Reseat the MAIN DRIVE ASSY Removal 36 Replacement 10 Rep...

Page 120: ...hecking the Drive ASSY PH No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Does the MAIN DRIVE PH function normally Checked by Digital output D0 a in IOT Diagnosis In the test close the front cover Are the regi rolls rotated smoothly Check rolls by your finger No Replace the FEEDER ASSY Removal 16 Replacement 30 Yes Checking the MAIN DR...

Page 121: ...e installation Reseat the paper cassette Checking the Feed Motor No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when turning on the power END Does the Feed Motor function normally Checked by Digital output D0 19 in IOT Diagnosis In the test close the front cover Replace the 550 OPTION FEEDER Removal 42 Replacement 4 Are the rolls rotated smoothly Check rolls by yo...

Page 122: ...21 PWBA MCU PL9 1 20 Checking the Toner Cartridge Checking the Toner Cartridge installation Reseat the Toner Cartridge Does the error still occur when turning on the power No Yes END Set the non DELL toner mode through the control panel Checking after replacing the Toner Cartridge Replace the Toner Cartridge Does the error still occur when turning on the power No Yes END Replace the PWBA MCU RRP9 ...

Page 123: ...Checking the solenoid of SENSOR ASSY ADC for operation Does the error still occur when turning on the power No Yes Replace the PWBA MCU Removal 67 Replacement 55 END END No Yes Replace the corresponding CARTRIDGE ASSY Is there the dark color Compare the density of four colors toner Checked by Test Print Gradation ESS in Diagnosis Does the solenoid operate properly Checked by Digital Output DO 37 i...

Page 124: ...o Yes Checking the solenoid of SENSOR ASSY ADC for operation Does the error still occur when turning on the power No Yes Replace the PWBA MCU Removal 67 Replacement 55 END END No Yes A Is there the light color Compare the density of four colors toner Checked by Test Print Gradation ESS in Diagnosis Does the solenoid operate properly Checked by Digital Output DO 37 in IOT Diagnosis Checking the ton...

Page 125: ...placeme nt 55 Checking the Deve Motor for operation No Yes Does the Deve Motor rotate normally Checked by Digital Output DO f in IOT Diagnosis Does the error still occur when turning on the power END Checking after replacing the corresponding CARTRIDGE ASSY Replace the CARTRIDGE ASSY Does the error still occur when turning on the power No Yes END Replace the ROS ASSY Removal 34 Replaceme nt 12 ...

Page 126: ...SSY PL6 1 10 PWBA MCU PL9 1 20 Checking FUSER ASSY installation Is FUSER ASSY installed correctly Reseat the FUSER ASSY Removal 8 Replacement 38 Does the error still occur after several ON OFF operations of power No Yes END 1 Checking after replacing the FUSER ASSY Replace the FUSER ASSY Removal 8 Replacement 38 Yes No Does the error still occur when the power is turned ON END Replace the PWBA MCU...

Page 127: ... FUSER ASSY PL6 1 10 PWBA MCU PL9 1 20 Checking after replacing the FUSER ASSY Replace the FUSER ASSY Checking the FUSER ASSY installation Reseat the FUSER ASSY Does the error still occur when turning on the power No Yes END END Replace the PWBA MCU Removal 67 Replacement 55 Is the life counter going to reach the replacement time No Yes Replace the FUSER ASSY Checking the fuser life counter ...

Page 128: ... 1 20 Checking the SENSOR HUM installation Reseat the SENSOR HUM Removal 66 Replacement 56 END Does the error still occur when turning on the power No Yes Checking the PWBA MCU installation Reseat the PWBA MCU RRP9 7 END Does the error still occur when turning on the power No Yes Replace the PWBA MCU RRP9 7 END Checking the after replacing the SENSOR HUM Replace the SENSOR HUM Removal 66 Replaceme...

Page 129: ...rning on the power No Yes Possible causative parts FUSER ASSY PL6 1 10 LVPS PL13 5 14 PWBA MCU PL9 1 20 Checking after replacing the FUSER ASSY Replace the FUSER ASSY Checking the FUSER ASSY installation Reseat the FUSER ASSY Does the error still occur when turning on the power No Yes END END Checking after replacing the LVPS Replace the LVPS Removal 65 Replacement 57 Does the error still occur wh...

Page 130: ...016 340 016 344 016 345 016 346 016 347 016 348 016 349 Erase Flash Err 016 392 Write Flash Err 016 393 Verify Error 016 394 PCL Error 016 720 No Yes Possible causative parts PWBA ESS PL13 4 20 Checking the PWBA ESS installation Reseat the PWBA ESS Replace the PWBA ESS Removal 61 Replacement 61 Does the error still occur when turning on the power END ...

Page 131: ...or occur when printing No Yes Checking the engine version Checking the error mode No Yes Download the engine firmware from the DELL web site and upgrade the engine firmware A Checking the printing data Prints the printing data an error occurred Does the error still occur No Yes Replace the PWBA ESS Removal 61 Replacement 61 End If the error occur again replace the PWBA ESS Is the Engine Version 05...

Page 132: ...om the DELL web site and upgrade the engine firmware Are all the protocols setting the Disable Checked by the System settings of the Repots on the Setup LPD Port 9100 FTP SNMP Is the Engine Version 05 08 00 or later Checked by System Settings of Reports on Set up Checking the error Does the error still occur when turning off and on the power or printing No Yes Replace the PWBA ESS Removal 61 Repla...

Page 133: ...Memory Card option PWBA ESS PL13 4 20 Checking the Memory Card installation Reseat the Memory Card Checking after replacing the Memory Card Replace the Memory Card No Yes Does the error still occur when turning on the power Replace PWBA ESS Removal 61 Replacement 61 END Does the error still occur when turning on the power END ...

Page 134: ...ESS PL13 4 20 Checking the MPC installation Reseat the MPC Does the error still occur when turning on the power END Checking after replacing the MPC Replace the MPC No Yes Replace PWBA ESS Removal 61 Replacement 61 Does the error still occur when turning on the power END Checking the MPC firmware version Print the system setting report Is the MPC firmware version on the wired Network 12 15 or late...

Page 135: ... Adapter No Yes Is the Wireless Printer Adapter connected to the USB port on the MPC Replace the MPC Board Does the error still occur when turning on the power END Connect the Wireless Printer Adapter to the USB port on the MPC No Yes Checking after replacing the Wireless Printer Adapter Replace the Wireless Printer Adapter Does the error still occur when turning on the power END No Yes Checking t...

Page 136: ...nother PC and cable Check the PC setting and disconnection of the cable Replace the PWBA ESS RRP9 1 When there are not substitute the PC and the cable Does the error still occur when printing No Yes Checking the connector connection Reconnect the printer and the PC with the cable Checking after replacing the cable Replace the cable Does the error still occur when printing No Yes Replace the PWBA E...

Page 137: ...l 61 Replacement 61 Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 No Yes Does the error still occur when turning on the power END Does the error still occur when turning on the power END Checking after replacing the PWBA ESS Replace the PWBA ESS Removal 61 Replacement 61 No Yes Does the error still occur when turning on the power Replace the PWBA MCU Removal 67 R...

Page 138: ...ror Turn off and on the power Does the error still occur when sending the mail END No Yes Checking the file size Check the Max E Mail Size Scan Defaults on Defaults Settings of Set up menu Does the mail size exceed the Max E Mail Size value No Yes Increase the Max E Mail Size or reduce the mail size Replace the PWBA HYUI Removal 64 Replacement 58 ...

Page 139: ...the PWBA ESS Does the error still occur when copying No Yes Checking the connector connection Reseat the connector P J48 on the PWBA HYUI Does the error still occur when copying No Yes END Checking after replacing the PWBA HUYI Replace the PWBA HYUI Removal64 Replacement 58 Does the error still occur when copying No Yes END Replace the PWBA ESS Removal61 Replacement 61 END Checking the error Wait ...

Page 140: ...at the free position No Yes Checking the connector connection Reseat the connectors P J60 62 63 64 65 on the PWBA HYUI Does the error still occur when turning on the power No Yes END Checking after replacing the ADF SCANNER ASSY Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Does the error still occur when turning on the power No Yes END Replace the PWBA HYUI Removal64 Replacement 58 Set t...

Page 141: ...Checking the connector connection Reseat the connectors P J60 62 63 64 65 on the PWBA HYUI Does the error still occur when turning on the power No Yes Checking after replacing the ADF SCANNER ASSY Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Does the error still occur when turning on the power No Yes END Replace the PWBA HYUI Removal64 Replacement 58 END ...

Page 142: ...322 062 393 Possible causative parts PWBA HYUI PL 13 4 1 Checking the error Turn off and on the power Does the error still occur when copying END No Yes Checking after replacing the PWBA HYUI Replace the PWBA HYUI Removal 64 Replacement 58 Does the error still occur when copying and faxing No Yes END Replace the printer ...

Page 143: ...oes the error still occur when turning on the power No Yes END Checking the CONSOLE PANEL installation Reseat the CONSOLE PANEL Removal 56 Replacement 66 Does the error still occur when turning on the power No Yes END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 A Checking the error Wait for five seconds and turn ON the power after the power is turned OFF Does ...

Page 144: ...ng after replacing the PWBA HYUI Replace the PWBA HYUI Removal64 Replacement 58 Does the error still occur when turning on the power No Yes END Replace the CONSOLE PANEL Removal 56 Replacement 66 Does the error still occur when turning on the power No Yes END A ...

Page 145: ... the FUSER ASSY installation Reseat the FUSER ASSY Checking the FUSER ASSY type No Yes Does the error still occur when turning on the power END END Checking after replacing the FUSER ASSY Replace the FUSER ASSY No Yes Does the error still occur when turning on the power Replace the PWBA MCU Removal 67 Replacement 55 END Is the FUSER ASSY installed the 3115cn FUSER ...

Page 146: ... 117 327 117 328 117 330 117 331 117 332 117 333 117 334 117 335 117 336 117 337 117 338 117 339 117 340 117 341 117 342 117 343 117 344 117 345 117 346 117 347 117 348 117 349 117 350 117 351 117 353 117 362 117 363 133 231 133 234 133 235 133 236 133 237 133 238 133 239 133 240 133 241 133 242 133 243 133 244 133 245 133 246 133 247 133 248 133 249 133 250 133 251 133 252 133 253 133 255 133 256...

Page 147: ... to the customer for reception errors Possible causative parts PWBA HYUI PL13 4 1 Checking the PWBA HYUI Turn off and on the power Does the error still occur when turning on the power No Yes END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when turning on the power No Yes END Replace the PWBA HYUI Removal64 Replacement 58 Checking the...

Page 148: ...site for transmission errors and from the Dell site to the customer for reception errors Possible causative parts PWBA HYUI PL13 4 1 Checking the telephone line connection Reseat the telephone line connector on the PWBA HYUI Does the error still occur when faxing No Yes Checking the PWBA FAX installation Reseat the PWBA FAX on the PWBA HYUI Does the error still occur when faxing No Yes END Checkin...

Page 149: ...Check the Stored Print of the JOB STATUS Are there many stored data No Yes For the Delayed Fax Wait until the stored data will be sent For the Delayed Print Print the stored data Checking the fax setting Is the Interval timer of the Fax Setting on the Admin Menu long Default value 8 No Yes Decrease the Interval timer value Checking after replacing the PWBA HYUI Replace the PWBA HYUI Removal 64 Rep...

Page 150: ... 20 Checking the paper condition Checking the paper size setup No Yes Checking the paper cassette installation Reseat the paper cassette Does the paper size in use match the size set through the control panel A Replace the paper with a new and dry one Is the paper in the Tray wrinkled or damaged No Yes Checking the paper size setting Correct the paper size setting Does the error still occur when p...

Page 151: ...s operated Checked by Digital Input DI 3 in IOT Diagnosis No Yes Checking the Feed Clutch for operation No Yes Replace the KIT FEEDER Removal 16 Replacement 30 Replace the DRIVE ASSY PH Removal 15 Replacement 31 Replace the KIT FEEDER Removal 16 Replacement 30 Does the DRIVE ASSY PH operate properly Checked by Digital Output DO a in IOT Diagnosis Does the feed clutch operate properly Checked by Di...

Page 152: ...ng the KIT FEEDER Replace the KIT FEEDER Removal 16 Replacement 30 END No END Are feed rollers installed correctly Also are they not conterminated or damaged and rotate smoothly Check these items by turning them with your fingers Does the error still occur when printing Does the error still occur when printing Yes Replace the PWBA MCU Removal 67 Replacement 55 Replace the KIT ROLLER If error occur...

Page 153: ...9 1 20 Checking the paper condition Checking the paper size setup No Yes Checking the Paper Cassette installation Reseat the paper cassette Does the paper size in use match the size set through the control panel A Replace the paper with a new and dry one Is the paper in the Tray wrinkled or damaged No Yes Checking the paper size setting Correct the paper size setting Does the error still occur whe...

Page 154: ...rated Checked by Digital Input DI 3 in IOT Diagnosis No Yes Checking the Feed Clutch for operation No Yes Replace the KIT FEEDER Removal 16 Replacement 30 Replace the 550 OPTION FEEDER Removal 42 Replacement 4 Replace the 550 OPTION FEEDER Removal 42 Replacement 4 Does the feed motor operate properly Checked by Digital Output DO 19 in IOT Diagnosis Does the feed clutch operate properly Checked by ...

Page 155: ...50 PAPER CASSETTE No END Does the feed clutch operate properly Checked by Digital Output DO 33 in IOT Diagnosis Does the error still occur when printing Yes Replace the 550 OPTION FEEDER Removal 42 Replacement 4 Are rollers installed correctly Also are they not conterminated or damaged and rotate smoothly Check these items by turning them with your fingers No Replace the KIT ROLLER If error occurr...

Page 156: ...ng Version 1 2006 11 21 No END Does the error still occur when printing Yes Replace the PWBA MCU Removal 67 Replacement 55 C Checking the after replacing the 550 OPTION FEEDER Replace the 550 OPTION FEEDER Removal 42 Replacement 4 ...

Page 157: ... 1 7 PWBA MCU PL9 1 20 Checking the paper condition Checking the paper size setup No Yes Checking the Paper Cassette installation Reseat the paper cassette Does the paper size in use match the size set through the control panel A Replace the paper with a new and dry one Is the paper in the Tray wrinkled or damaged No Yes Checking the paper size setting Correct the paper size setting Does the error...

Page 158: ...iagnosis Checking the Feed Solenoid MSI for operation No Yes Replace the KIT FEEDER Removal 16 Replacement 30 Replace the KIT SOLENOID FEED MSI Removal 14 Replacement 32 Does the feed solenoid operate properly Checked by Digital Output DO 2d in IOT Diagnosis B Checking the Turn Clutch for operation No Yes Does the turn clutch operate properly Checked by Digital Output DO 2b in IOT Diagnosis Replac...

Page 159: ...l occur when printing Yes Are rollers installed correctly Also are they not conterminated or damaged and rotate smoothly Check these items by turning them with your fingers No Replace the KIT ROLLER If error occurred replace the KIT FEEDER Removal 16 Replacement 30 No END Does the error still occur when printing Yes Replace the PWBA MCU Removal 67 Replacement 55 Checking the after replacing the KI...

Page 160: ...L8 1 7 PWBA MCU PL9 1 20 Checking the paper condition A Replace the paper or the transparency with a new and dry one Is the paper or the transparency in the Tray wrinkled or damaged Checking the Front Cover latching Open and close the Front Cover check the latching No Yes Does the error still occur when printing END No Yes Checking the paper type Check the paper type below Paper in the cassette or...

Page 161: ...y Digital Input DI 3 in IOT Diagnosis Replace the KIT FEEDER Removal 16 Replacement 30 Checking the Exit Sensor for operation No Yes Checking the FUSER ASSY installation Reseat the FUSER ASSY No Yes Does the error still occur when printing END Replace the FUSER ASSY Does the number on the screen increase by one every time the actuator of the exit sensor is operated Checked by Digital Input DI 2 in...

Page 162: ...15 Replacement 31 Checking the Main Motor for operation No Yes Checking the sub motor for operation No Yes Replace the MAIN DRIVE ASSY Romoval 36 Replacement 10 Replace the MAIN DRIVE ASSY Romoval 36 Replacement 10 Does the main motor operate properly Checked by Digital Output DO 0 in IOT Diagnosis Does the feed motor operate properly Checked by Digital Output DO 5 in IOT Diagnosis Checking the PH...

Page 163: ... correctly Also are they not conterminated or damaged and rotate smoothly Check these items by turning them with your fingers No Replace the KIT FEEDER Removal 16 Replacement 30 No Yes Checking the FUSER ASSY Remove the FUSER ASSY Does the regi clutch operate properly Checked by Digital Output DO 29 in IOT Diagnosis Replace the KIT FEEDER Removal 16 Replacement 30 Remove the paper or foreign subst...

Page 164: ...g the Regi Sensor for operation Go to multiple feed FIP Does the error still occur when printing No Yes Checking the paper feeding No Yes Does the multiple paper feed occur END Does the number on the screen increase by one every time the actuator of the exit sensor is operated Checked by Digital Input DI 3 in IOT Diagnosis Replace the KIT FEEDER Removal 16 Replacement 30 Replace the PWBA MCU Remov...

Page 165: ...eseat the FUSER ASSY Checking the shape and installation of the Duplex Gate A No Yes Does error still occur when printing END No Yes Checking the Duplex ASSY installation Reseat the Duplex ASSY No Yes Does error still occur when printing END Reseat or replace the CHUTE DUP GATE Removal 7 Replacement 39 Checking the Front Cover latching Open and close the Front Cover check the latching No Yes Does ...

Page 166: ...nsor for operation No Yes Reseat the Chute Exit Out If broke replace the KIT COVER ASSY FRONT Removal 67 Replacement 55 Reseat the Chute MSI Replace the CHUTE ASSY DUP Removal 5 Replacement 41 Does the number on the screen increase by one every time the actuator of the exit sensor is operated Checked by Digital Input DI 1 in IOT Diagnosis Are shape and the installation of the Chute Exit Out Are sh...

Page 167: ...lacement 41 No Replace the CHUTE ASSY DUP Removal 5 Replacement 41 Does the Dup clutch operate properly Checked by Digital Output DO 13 in IOT Diagnosis Replace the KIT FEEDER Removal 16 Replacement 30 Does the MSI Turn Clutch operate properly Checked by Digital Output DO 2b in IOT Diagnosis Yes Replace the PWBA MCU Removal 67 Replacement 55 No Replace the DRIVE ASSY PH Removal 15 Replacement 31 D...

Page 168: ...he control panel No Yes Use the paper that meets the specification No Yes END A Does the error still occur when printing Set the paper size through the control panel Checking SENSOR PHOTO REGI Sensor for operation No Yes Replace the FEEDER ASSY Removal 16 Replacement 30 No Yes Checking the Regi Roll Replace the PWBA MCU Removal 67 Replacement 55 Are the regi rolls rotated smoothly Check rolls by y...

Page 169: ...cassette guide Reseat the end guide of paper cassette No Yes No Yes Replace the PWBA MCU Removal 67 Replacement 55 Does the error still occur when printing END Does the error still occur when printing END Checking after replacing the paper cassette Replace the paper cassette ...

Page 170: ...anel Paper size of the printing job Change the paper the paper size setting or the printing job Checking the paper type Check the paper type below Paper in the cassette or the tray Paper type setting by the control panel Paper type of the printing job Are these paper type the same No Yes Change the paper the paper type setting or the printing job Tray 1 Checking the ACTUATOR NO PAPER MSI A B In sp...

Page 171: ...ly No Yes Replace the CASSETTE ASSY 250 Checking the SENSOR PHOTO No Paper Sensor Does the number on the screen increase by one every time the actuator of the SENSOR PHOTO No Paper Sensor is operated Checked by Digital Input DI 10 in IOT Diagnosis No Yes Replace the PWBA MCU Removal 67 Replacement 55 Replace the MSI NO PAPER SENSOR Ref ...

Page 172: ...in IOT Diagnosis No Yes Replace the PWBA MCU Removal 67 Replacement 55 Replace the FEEDER ASSY Removal 16 Replacement 30 B Does the ACTUATOR NO PAPER operate smoothly No Yes Replace the 550 OPTION FEEDER Removal 42 Replacement 4 Checking the SENSOR PHOTO No Paper Sensor Does the number on the screen increase by one every time the actuator of the SENSOR PHOTO No Paper Sensor is operated Checked by ...

Page 173: ...9 1 20 Checking the Toner Cartridge Checking the Toner Cartridge installation Reseat the Toner Cartridge Does the error still occur when turning on the power No Yes Checking after replacing the Toner Cartridge Replace the Toner Cartridge END Set the non DELL toner mode through the control panel Does the error still occur when turning on the power No Yes END Is the toner cartridge installed the 311...

Page 174: ...RIDGE ASSY C PL5 1 19 CARTRIDGE ASSY M PL5 1 20 CARTRIDGE ASSY Y PL5 1 21 Checking the Toner Tape for staying Has the Toner Tape been pulled out No Yes Pull out the Toner Tape Checking the TONER CARTRIDGE installation Is the TONER CARTRIDGE installed correctly No Yes Go to the FIP below Yellow FIP 55 Magenta FIP 56 Cyan FIP 57 Black FIP 58 Reseat the TONER CARTRIDGE ...

Page 175: ...irming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Checking the toner cartridge installation Does the error still occur when the power is turned ON No Checking after replacing the toner cartridge Replace the toner cartridge Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat...

Page 176: ...irming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking the toner cartridge installation Checking after replacing the toner cartridge Rep...

Page 177: ...irming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking the toner cartridge installation Checking after replacing the toner cartridge Rep...

Page 178: ...irming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking the toner cartridge installation Checking after replacing the toner cartridge Rep...

Page 179: ...onfirming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Checking toner cartridge installation Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking after replacing the toner cartridge Repl...

Page 180: ...onfirming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Checking toner cartridge installation Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking after replacing the toner cartridge Repl...

Page 181: ...onfirming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Checking toner cartridge installation Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking after replacing the toner cartridge Repl...

Page 182: ...onfirming the toner life counter Replace the Toner Cartridge Yes No Is the toner cartridge installed correctly Checking toner cartridge installation Does the error still occur when the power is turned ON No Does the error still occur when the power is turned ON Yes No Replace the PWBA MCU Removal 67 Replacement 55 END Reseat the toner cartridge Yes Checking after replacing the toner cartridge Repl...

Page 183: ... Does the error still occur when turning on the power No Yes Checking after replacing the toner cartridge Replace the toner cartridge Yes No Does the error still occur when turning on the power END Checking the Toner Sensor END Yes No Does the number on the screen increase by one every time the toner cartridge is reseated Checked by Digital Input DI 8 in IOT Diagnosis Replace the PWBA MCU Removal ...

Page 184: ... Does the error still occur when turning on the power No Yes Checking after replacing the toner cartridge Replace the toner cartridge Yes No Does the error still occur when turning on the power END Checking the Toner Sensor END Yes No Does the number on the screen increase by one every time the toner cartridge is reseated Checked by Digital Input DI 9 in IOT Diagnosis Replace the PWBA MCU Removal ...

Page 185: ... Does the error still occur when turning on the power No Yes Checking after replacing the toner cartridge Replace the toner cartridge Yes No Does the error still occur when turning on the power END Checking the Toner Sensor END Yes No Does the number on the screen increase by one every time the toner cartridge is reseated Checked by Digital Input DI b in IOT Diagnosis Replace the PWBA MCU Removal ...

Page 186: ...n Does the error still occur when turning on the power No Yes Checking after replacing the toner cartridge Replace the toner cartridge Yes No Does the error still occur when turning on the power END Checking the Toner Sensor END Yes No Does the number on the screen increase by one every time the toner cartridge is reseated Checked by Digital Input DI a in IOT Diagnosis Replace the PWBA MCU Removal...

Page 187: ...le causative parts BELT CRU PL4 1 1 PWBA MCU PL9 1 20 Checking after replacing the BELT CRU Replace the BELT CRU Does the error still occur when the power is turned ON No Yes Replace the PWBA MCU Removal 67 Replacement 55 Checking BELT CRU installation Reseat the BELT CRU END END Checking the BELT CRU model Is the BELT CRU installed the 3115cn No Yes Replace the BELT CRU ...

Page 188: ...P 1 60 Copy Scan Fax 094 422 Possible causative parts BELT CRU PL4 1 1 PWBA MCU PL9 1 20 Yes No Is the life counter going to reach the replacement time Confirming the BELT CRU life counter Replace the BELT CRU Replace the PWBA MCU Removal 67 Replacement 55 ...

Page 189: ...FIP 1 61 Belt Unit 094 911 No Possible causative parts BELT CRU PL4 1 1 PWBA MCU PL9 1 20 Confirming the BELT CRU life counter Is the life counter going to reach the replacement time Yes Replace the BELT CRU Replace the PWBA MCU Removal 67 Replacement 55 ...

Page 190: ... parts FUSER ASSY PL6 1 10 PWBA MCU PL9 1 20 Checking the FUSER ASSY type Checking the FUSER ASSY installation Reseat the FUSER ASSY Is the FUSER ASSY installed the 3115CN FUSER No Yes END END Checking after replacing the FUSER ASSY Replace the FUSER ASSY Does the error still occur when turning on the power No Yes END Replace the PWBA MCU Removal 67 Replacement 55 ...

Page 191: ...lation Reseat the FUSER ASSY Does the error still occur when turning on the power No Yes Checking after replacing the FUSER ASSY Replace the FUSER ASSY Does the error still occur when turning on the power No Yes Replace the PWBA MCU Removal 67 Replacement 55 END END Is the life counter going to reach the replacement time No Yes Replace the Fuser Checking the Fuser life counter ...

Page 192: ... PL13 7 1 CASSETTE ASSY 550 PL12 4 1 Checking the CASSETTE ASSY installation Reseat the CASSETTE ASSY END No Yes Checking the Switch Assy Size Does the Switch Assy Size function normally Checked by Digital Input DI 18 in IOT Diagnosis END Checking after replacing the CASSETTE ASSY 250 Replace the CASSETTE ASSY 250 Does the error still occur when turning on the power No Yes END Tray2 Tray1 Checking...

Page 193: ...Assy Size function normally Checked by Digital Input DI 20 in IOT Diagnosis END Checking after replacing the CASSETTE ASSY 550 Replace the CASSETTE ASSY 550 Does the error still occur when turning on the power No Yes END Replace the 550 OPTION FEEDER Removal 42 Replacement 4 A ...

Page 194: ...interlock switch for operation Replace the COVER ASSY FRONT Removal 55 Replacement 67 No Yes Replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the HARN ASSY INTERLOCK Replace the HARN ASSY INTERLOCK Removal 35 Replacement 11 Does the error still occur when turning on the power No Yes END Does the number on the screen increase by one every time the Front Cover is operated Chec...

Page 195: ...3 4 1 PWBA ESS PL13 4 20 Checking the network connection Check the network connection using the ping command Does the printer connect the network No Yes Checking the network connection Reseat the network connector wired Reseat the wireless printer adapter wireless Does the error still occur when using the server No Yes END Checking the MPC installation Reseat the MPC additional Does the error stil...

Page 196: ...1 Replacement 61 Checking the server setting Is the Address Book setting correctly No Yes Checking the spec Set the Address Book in the Admin Menu Does the printer spec meet the server spec No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Change the server Does the error still occur when using the server No Yes END Replace the PWBA HYUI Removal64 Replacement...

Page 197: ...ing of the wired network on the Admin menu No Yes Is the setting correct Is the setting correct Set the network Does the error still occur when turning on the power END No Yes Set the wired network Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 Replace the PWBA ESS Removal 61 Replacement 61 Checking the setting In Protocol under Wired Network is SMB TCP IP set to ...

Page 198: ...mer operating the printer correctly No Yes Checking the USB connection Reconnect the PC and the printer Does the error still occur when scanning No Yes END Checking the driver software END Is the scanner driver installed Check the Dell MFP Laser 3115cn scanner icon in the Scanners and Cameras of the Printers and Other Hardware of the Control Panel Check the following items before checking the driv...

Page 199: ...ight button of the mouse or Properties button 2 Select the Properties and then select the Events tab of the Dell MFP Laser 3115cn Scanner Properties screen For Windows XP Vista Server 2003 3 Check that the Start this program displays the 3115cn MFP Scan Button Manager and the Select an event is set correctly For Windows 2000 3 Check that the 3115cn MPF Scan Button Manager is checked and the Scanne...

Page 200: ... Dell site for transmission errors and from the Dell site to the customer for reception errors Possible causative parts PWBA HYUI PL13 4 1 Checking the sending fax side protocol Check the protocol monitor in Report Does the sending fax protocol meet the spec No Yes Change the sending fax side setting Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error s...

Page 201: ...s the customer operate the fax correctly No Yes Checking the connector connection Reseat the connectors P J60 62 63 64 65 on the PWBA HYUI Does the error still occur when faxing No Yes END Checking after replacing the ADF SCANNER ASSY Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Does the error still occur when turning on the power No Yes END Replace the PWBA HYUI Removal64 Replacement 58...

Page 202: ...47 or later Checked by the System Settings of the Reports on the Setup No Yes Checking the printer setting Enter the Fax Scanner Diag of the Diagnosis Is the G3M RX Coding value in the Fax Parameter of the Parameter the MMR No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Checking the error Does the error still occur when faxing after turning off and on the power No Yes Does the err...

Page 203: ...13 4 1 Checking the password Check that the password of Fax Scanner Lock in the Panel Lock menu Is the password correct Set the password No Yes Does the error still occur when turning on the power END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 68 Replace the PWBA HYUI Removal 64 Replacement 58 ...

Page 204: ...ossible causative parts PWBA HYUI PL13 4 1 Checking the fax setting Is the DM Prevention mode on No Yes END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when faxing No Yes END Replace the PWBA HYUI Removal64 Replacement 58 ...

Page 205: ...ble causative parts PWBA HYUI PL 13 4 1 Checking the error Turn off and on the power Does the error still occur when faxing END No Yes Checking after replacing the PWBA HYUI Replace the PWBA HYUI Removal 64 Replacement 58 No Yes END Replace the printer Does the error still occur when faxing ...

Page 206: ...e printer setting Is the Country of the Fax setting on the Admin Menu correct No Yes Checking the PWBA FAX installation Reseat the PWBA FAX on the PWBA HYUI Checking the dial data Check the dial data Is the dial data correct No Yes Set the dial data Checking the printer setting Enter the Fax Scanner Diag of the Diagnosis Is the G3M RX Coding value in the Fax Parameter of the Parameter the MMR No Y...

Page 207: ... 2007 05 22 A Does the error still occur when faxing No Yes END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when faxing No Yes END Replace the PWBA HYUI Removal64 Replacement 58 ...

Page 208: ...parts PWBA HYUI PL13 4 1 Checking the receiving fax spec Does the receiving fax meet the spec No Yes Change the receiving fax setting or send to the other fax Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when faxing No Yes END Checking the fax send a fax to another reliable fax Checking the sending printer setting Is the Country of Fa...

Page 209: ...ell site for transmission errors and from the Dell site to the customer for reception errors Possible causative parts PWBA HYUI PL13 4 1 Checking the dial data Check the dial data Is the dial data correct No Yes Set the dial data Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when faxing No Yes END Replace the PWBA HYUI Removal64 Replac...

Page 210: ...arts PWBA HYUI PL13 4 1 Is the Country of the Fax setting on the Admin Menu correct No Yes Checking the PWBA FAX installation Reseat the PWBA FAX on the PWBA HYUI Checking the fax number Is the fax number correct No Yes Retry the fax A Set the Country corrctly Checking the telephone line connection Reseat the telephone line connector on the PWBA HYUI Does the error still occur when faxing No Yes E...

Page 211: ... 2007 05 22 A Does the error still occur when faxing No Yes END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when faxing No Yes END Replace the PWBA HYUI Removal64 Replacement 58 ...

Page 212: ...s PWBA HYUI PL13 4 1 Checking the dial data Check the dial data Is the dial data correct No Yes Checking the telephone line Is the telephone line busy No Yes END Set the correct dial data Wait for ten minutes and redial Checking the printer setting Enter the Fax Scanner Diag of the Diagnosis Is the G3M RX Coding value in the Fax Parameter of the Parameter the MMR No Yes Set the G3M RX Coding value...

Page 213: ...3 4 1 Checking the documents Is the document 100 sheets or more No Yes Divide the documents Does the error still occur when faxing No Yes END Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal64 Replacement 58 Does the error still occur when faxing No Yes END Replace the PWBA HYUI Removal64 Replacement 58 ...

Page 214: ...PL13 4 20 Checking the paper size Does the paper size meet the duplex spec No Yes Checking the connector connection Reseat the connectors P J60 62 63 64 65 on the PWBA HYUI Does the error still occur when copying No Yes END Checking the PWBA ESS installation Reseat the PWBA ESS Change the paper size Does the error still occur when copying No Yes END Reseat the PWBA MCU ...

Page 215: ...PL13 4 20 Checking the paper type Does the paper type meet the duplex spec No Yes Checking the connector connection Reseat the connectors P J60 62 63 64 65 on the PWBA HYUI Does the error still occur when copying No Yes END Checking the PWBA ESS installation Reseat the PWBA ESS Change the paper type Does the error still occur when copying No Yes END Reseat the PWBA MCU ...

Page 216: ...fter pressing the 3 key No Yes Checking the error A Checking the error Does the error message still occur when copying scanning or faxing the original No Yes Checking the original Print the System Settings of the Reports on the printer menu Does the error still occur when copying scanning or faxing the System Settings report No Yes End change your original Checking the error Turn off and on the po...

Page 217: ...e error still occur when copying scanning or faxing the original No Yes A END Checking after replacing the PWBA HYUI Replace the PWBA HYUI Removal 64 Replacement 58 Does the error occur when copying scanning or faxing the original No Yes Replace the printer END ...

Page 218: ... document Does the document meet the ADF spec No Yes Checking the connector connection Reseat the connectors P J60 62 63 64 65 on the PWBA HYUI Does the error still occur when copying No Yes END Checking the ADF Use the platen mode or change the paper type Is the ADF closed against platen glass completely No Yes Checking the paper feeding Close the ADF Does the ADF feed the document No Yes A B ...

Page 219: ...R ASSY Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Does the error still occur when copying No Yes Replace the PWBA HYUI Removal64 Replacement 58 END No Yes Is the roller installed correctly Also are they not contaminated or damaged and rotate smoothly Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Replace the ADF FEED ROLLER Removal 74 Replacement 48 Checking the ADF Feed Roller...

Page 220: ...ctor connection Reseat the connector P J60 on the PWBA HYUI Does the error still occur when turning on the power No Yes END Checking after replacing the ADF SCANNER ASSY Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Close the ADF Feed Roller Cover Does the error still occur when turning on the power No Yes END Replace the PWBA HYUI Removal64 Replacement 58 005 301 Is the Scanner Cover clo...

Page 221: ...6 Format Error 016 387 Possible causative parts PWBA ESS PL13 4 20 Yes No Is the download firmware the 3115cn Checking the download firmware Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 Redownload the correct firmware Yes No Does the error still occur when downloading the firmware Replace the PWBA ESS RRP9 1 END ...

Page 222: ...e parts PWBA ESS PL13 4 20 MPC PL13 4 23 Yes No Is the MPC installed on the PWBA ESS Checking the MPC Checking the download MPC firmware Yes No Is the download firmware the 3115cn Install the MPC Checking the MPC installation Reseat the MPC Yes No Does the error still occur when downloading the firmware END Redownload the correct firmware A ...

Page 223: ...ation Reseat the PWBA ESS Removal 61 Replacement61 Yes No Does the error still occur when downloading the firmware END Checking after replacing the MPC Replace the MPC Yes No Does the error still occur when downloading the firmware END Replace the PWBA ESS Removal 61 Replacement61 A ...

Page 224: ...hecking the memory card installation Reseat the memory card Does the error still occur when test printing No Yes Checking after replacing the memory card Replace the memory card Does the error still occur when test printing No Yes Replace the PWBA ESS Removal 61 Replacement 61 END Add the memory card or divide the printing job END Checking the memory capacity No Yes Replace the PWBA ESS Removal 61...

Page 225: ... 759 Possible causative parts PWBA ESS PL13 4 20 Checking the ColorTrack setting Yes No Replace the PWBA ESS Removal 61 Replacement61 Is the ColorTrack setting correctly Use the Dell Printer Configuration Web Tool If the 016 759 error occurred check that the number of registered user is 50 or less Set the ColorTrack setting ...

Page 226: ... size setup Yes No Does the paper size in use match the size set through the control panel No Yes END Use the paper that meets the specification Set the paper size through the control panel Does the error still occur when printing No Yes END Does the error still occur when printing Checking the printing job No Yes END Replace the PWBA ESS Removal 61 Replacement 61 Does the error still occur Checke...

Page 227: ...ume of printing Checking the PWBA MCU Reseat the PWBA MCU Removal 67 Replacement 55 Does the error still occur when printing No Yes END Does the error still occur when printing No Yes END Checking after replacing the PWBA MCU Replace the PWBA MUC Removal 67 Replacement 55 Does the error still occur when printing No Yes END Replace the KIT FEEDER Removal 16 Replacement 30 Checking the room temperat...

Page 228: ...g the PWBA ESS Cancel the non DELL toner mode by the control panel No Yes END Is the installed toner cartridge to the printer the DELL toner Does the message on the LCD turn off the non DELL toner END Checking after replacing the toner cartridge Replace the toner cartridge Replace the PWBA ESS Removal 61 Replacement 61 Does the error still occur when printing No Yes END ...

Page 229: ...toner cartridges Are there any stains or foreign substance on the contact No Yes Checking the toner cartridges and BELT ASSY installation Reseat the toner cartridges and BELT ASSY END END Reseat the HVPS Removal 32 Replacement 14 Wipe the stains or foreign substance with dry cloth Are there any other electrical appliances within 3meters of the printer such as generators radio and appliances with m...

Page 230: ... is normal Malfunction on Printer Controller side Test print result with the engine only is abnormal Malfunction on the engine side When the printer controller is considered to be faulty check by replacing the printer controller and interface cable with normal ones When the trouble persists even after replacement check the host side and perform and efficient troubleshooting using the image quality...

Page 231: ...troubleshooting according to Chapter 2 Operation of Diag and others Image quality FIP covers the typical image quality troubles as follows FIP 1 P1 Faint print Low contrast FIP 1 P2 Blank print FIP 1 P3 Solid black FIP 1 P4 Vertical blank lines White stripes in paper transport direction FIP 1 P5 Horizontal band cross out White stripes in the horizontal direction FIP 1 P6 Vertical stripes FIP 1 P7 ...

Page 232: ...tridge ASSY PL5 1 18 PL5 1 19 PL5 1 20 PL5 1 21 24 75 4 BCR Toner Cartridge ASSY PL5 1 18 PL5 1 19 PL5 1 20 PL5 1 21 9 28 8 BCR Cleaner Roll Toner Cartridge ASSY PL5 1 18 PL5 1 19 PL5 1 20 PL5 1 21 8 25 9 Sleeve K Toner Cartridge ASSY PL5 1 18 16 25 2 Sleeve Y M C Toner Cartridge ASSY PL5 1 19 PL5 1 20 PL5 1 21 16 22 3 1st BTR Transfer Belt PL4 1 1 12 37 7 Roll ESA Transfer Belt PL4 1 1 9 28 3 Dri...

Page 233: ...cking the toner cartridge from side to side loosens toner that may get stuck Cleaning Paper toner and dust particles can accumulate inside the 3115cn printer and cause print quality problems such as smearing or toner specks Clean inside the 3115cn to prevent these problems Prior Checks before Troubleshooting Check the following items if any print quality problems occur before going to each trouble...

Page 234: ... sure it is installed correctly 9 The job prints but the top and side margins are incorrect a Make sure the Paper Size setting in the Tray Settings is correct b Make sure the margins are set correctly in your software program 10 Printing on both ends of the transparencies is faded a This occurs when the printer is operating in a location where relative humidity reaches 85 or more Adjust the humidi...

Page 235: ...acking 4 Printer condition The print image quality specified in this chapter is guaranteed with the printer in normal condition 6 Criterion for judgment 90 of the prints shall be within the specifications γ 90 5 For Color chart Parallelism Perpendicularity Skew Linearity Magnification Error Regis tration and Guaranteed Printing Area refer to each chart below Chart Parallelism ...

Page 236: ...1 210 Chapter 1 Troubleshooting Version 1 2006 11 21 Perpendicularity Skew Linearity Magnification Error ...

Page 237: ...1 211 Chapter 1 Troubleshooting Version 1 2006 11 21 Registration Guaranteed Printing Area Kmy01001KA 4mm 4mm 4mm 4mm 355 6mm 14inch 215 9mm 8 5inch 351 6mm 210 9mm Guaranteed printing area ...

Page 238: ...causative parts TRANSFER ASSY PL4 1 1 DISPENSOR ASSY PL5 1 12 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ABCDEabcde12345 ...

Page 239: ...DELL toner Is the installed paper with a new and dry one No Yes Checking the paper Replace the paper with a new and dry one No Yes Checking the toner cartridge Check the printing data Is there the faint toner Checked by Test Print Toner Pallet Check in diagnosis No Yes Is the image printed correctly END Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY ...

Page 240: ... the toner cartridge Is the image printed correctly END No Yes Checking the TONER DISPENSE MOTOR Does the TONER DISPENSE MOTOR rotate normally Checked by Digital Output DO 21 Y 23 M 25 C 27 K in IOT Diagnosis Replace the PWBA MCU Removal 67 Replacement 55 If not replace the TONER DISPENSE MOTOR Removal 26 Replacement 20 No Yes Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Repla...

Page 241: ...hecking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END Checking the after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly No Yes END No Yes Replace the PWBA ESS Removal 61 Replacement 61 Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END ...

Page 242: ...L4 1 1 DISPENSOR ASSY PL5 1 12 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ...

Page 243: ...g the error mode Is the document on the ADF or platen glass with wrong face up No Yes Checking the document setting Set the document Is the image printed correctly No Yes Cheking the connector connection Reseat the connectors P J 64 65 on the PWBA HYUI Replace the ADF SCANNER ASSY Removal 72 Replacement 50 END A ...

Page 244: ... dry one No Yes Checking the paper Replace the paper with a new and dry Does the paper size in use meet the specification No Yes Checking the paper size setup Checking the paper size Does the paper size in use match the size set through the control panel No Yes Use the paper that meets the specification No Yes END Does the error still occur when printing Set the paper size through the control pane...

Page 245: ...bstance No Yes Checking the connection of the ROS ASSY Reseat the connector P J 151 of the ROS ASSY Is the image printed correctly END No Yes Checking the printer Is the image printed correctly Checked by Test Print Toner Pallet Check in diagnosis No Yes Is the image printed correctly END Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY Check the printing data C ...

Page 246: ...1 Replacement 61 Is the image printed correctly No Yes END No Yes Checking the TONER DISPENSE MOTOR Does the TONER DISPENSE MOTOR rotate normally Checked by Digital Output DO 21 Y 23 M 25 C 27 K in IOT Diagnosis Replace the PWBA MCU Removal 67 Replacement 55 If not replace the TONER DISPENSE MOTOR Removal 26 Replacement 20 No Yes Checking the toner cartridge installation Reseat the four toner cart...

Page 247: ...r replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END D Checking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END ...

Page 248: ... ASSY PL4 1 1 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ...

Page 249: ... No Yes Checking the paper Replace the paper with a new and dry No Yes Checking the printer Is the image printed correctly Checked by Test Print Cyan 20 Magenta 20 Yellow 20 and Black 20 in diagnosis No Yes Is the image printed correctly END Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY Check the printing data Does the error occur when printing or faxing No Yes Checking the erro...

Page 250: ...Troubleshooting Version 1 2006 11 21 Is the image printed correctly No Yes Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYUI END Replace the ADF SCANNER ASSY Removal 72 Replacement 50 A ...

Page 251: ...he ROS ASSY No Yes Is the image printed correctly END Checking the toner cartridge installation Reseat the four toner cartridges No Yes Is the image printed correctly END Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 No Yes Is the image printed correctly END Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 ...

Page 252: ...ner cartridge Is the image printed correctly No Yes END No Yes Replace the PWBA ESS Removal 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed corre...

Page 253: ...long the paper feeding direction ESS and possible causative parts TRANSFER ASSY PL4 1 1 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such a...

Page 254: ...ving data The fax is sent again Is the receiving data correct No Yes END Is the document normal No Yes End of work or Change the document Checking the copy mode The ADF fed Yes Checking the document path Is there the foreign substance on the document path No Yes Remove the foreign substance Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYUI Is the image printed corre...

Page 255: ...ner No Yes Checking the paper Replace the paper with a new and dry Is the installed paper with a new and dry one No Yes Are there any damages on the surface of TRANSFER ASSY Checking the surface of TRANSFER ASSY Are there any blank lines matching the table Checked by Test Print Contamination check in diagnosis Replace the TRANSFER ASSY No Yes Checking the TRANSFER ASSY installation Reseat the TRAN...

Page 256: ...n substance No Yes Checking the connection of the ROS ASSY Reseat the connector P J 151 of the ROS ASSY Is the image printed correctly END No Yes Checking the toner cartridge installation Reseat the four toner cartridges Is the image printed correctly END No Yes Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly END ...

Page 257: ...d correctly No Yes END Checking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END Checking the after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly No Yes END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END D ...

Page 258: ...1 2006 11 21 No Yes Replace the PWBA ESS Removal 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END D ...

Page 259: ...endicular to the paper feeding direction ESS and possible causative parts TRANSFER ASSY PL4 1 1 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer pat...

Page 260: ...oes the error occur when faxing No Yes Checking the document Checking the receiving data The fax is sent again Is the receiving data correct No Yes END Is the document normal No Yes End of work or Change the document Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYUI Is the image printed correctly No Yes END A A A ...

Page 261: ...ner No Yes Checking the paper Replace the paper with a new and dry Is the installed paper with a new and dry one No Yes Are there any damages on the surface of TRANSFER ASSY Checking the surface of TRANSFER ASSY Are there any blank lines matching the table Checked by Test Print Contamination check in diagnosis Replace the TRANSFER ASSY No Yes Checking the TRANSFER ASSY installation Reseat the TRAN...

Page 262: ...n substance No Yes Checking the connection of the ROS ASSY Reseat the connector P J 151 of the ROS ASSY Is the image printed correctly END No Yes Checking the toner cartridge installation Reseat the four toner cartridges Is the image printed correctly END No Yes Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly END ...

Page 263: ...d correctly No Yes END Checking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END Checking the after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly No Yes END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END D ...

Page 264: ...1 2006 11 21 No Yes Replace the PWBA ESS Removal 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END D ...

Page 265: ...8 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 FUSER ASSY PL6 1 10 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 If the stripes appear at the top or back of the paper replace the IBT ASSY only Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips sc...

Page 266: ...t again Is the receiving data correct No Yes END Is the document normal No Yes End of work or Change the document Checking the foreign substance Is there the foreign substance or scratch on the platen glass and the CVT window No Yes Remove the foreign substance or replace the ADF SCANNER ASSY Removal 72 Replacement 50 Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYU...

Page 267: ... toner No Yes Checking the surface of TRANSFER ASSY No Yes Is the image printed correctly Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY Are there any blank lines matching the table Checked by Test Print Contamination check in diagnosis No Yes Checking the FUSER ASSY installation Reseat the FUSER ASSY Is the image printed correctly END Replace the TRANSFER ASSY END Are there any ...

Page 268: ...S ASSY No Yes Checking the toner cartridge installation Reseat the four toner cartridges Is the image printed correctly END No Yes Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly END END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END ...

Page 269: ...hecking the after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly No Yes END Checking after replacing the FUSER ASSY Replace the FUSER ASSY Is the image printed correctly No Yes END No Yes Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 Is the image printed correctly END D ...

Page 270: ...1 2006 11 21 No Yes Replace the PWBA ESS Removal 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END D ...

Page 271: ...arts TRANSFER ASSY PL4 1 1 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 FUSER ASSY PL6 1 10 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and...

Page 272: ...t again Is the receiving data correct No Yes END Is the document normal No Yes End of work or Change the document Checking the foreign substance Is there the foreign substance or scratch on the platen glass and the CVT window No Yes Remove the foreign substance or replace the ADF SCANNER ASSY Removal 72 Replacement 50 Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYU...

Page 273: ...es Checking the toner cartridge Replace to the DELL toner No Yes Are there any damages on the surface of TRANSFER ASSY Are there any dark lines matching the table Checked by Test Print Contamination check in diagnosis Replace the TRANSFER ASSY No Yes Is the image printed correctly END Checking the surface of TRANSFER ASSY Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY A ...

Page 274: ... the paper path No Yes Checking the paper path Is there the contamination of the toner on the paper path END No Yes Checking the connection of the ROS ASSY Reseat the connector P J 151 of the ROS ASSY Is the image printed correctly END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END ...

Page 275: ...rinted correctly END Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly No Yes END Is the image printed correctly No Yes END Checking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 ...

Page 276: ...acement 55 Is the image printed correctly END Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 No Yes Is the image printed correctly Checking after replacing the FUSER ASSY Replace the FUSER ASSY END No Yes Checking the after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly END ...

Page 277: ...ive parts TRANSFER ASSY PL4 1 1 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ABCDEabc...

Page 278: ...oes the error occur when faxing No Yes Checking the document Checking the receiving data The fax is sent again Is the receiving data correct No Yes END Is the document normal No Yes End of work or Change the document Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYUI Is the image printed correctly No Yes END A A A ...

Page 279: ...Checking the paper Replace to the paper with the new and dry Is the installed paper with the new and dry one No Yes Are there any damages on the surface of TRANSFER ASSY Checking the surface of TRANSFER ASSY Are there any blank lines matching the table Checked by Test Print Contamination check in diagnosis Replace the TRANSFER ASSY Check the printing data No Yes Checking the printing job Prints th...

Page 280: ... toner cartridges Is the image printed correctly END END Checking the connection of the ROS ASSY Reseat the connector P J 151 of the ROS ASSY No Yes Checking the TRANSFER ASSY Reseat the TRANSFER ASSY Is the image printed correctly END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END ...

Page 281: ...he after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly No Yes END No Yes Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 Is the image printed correctly END No Yes Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly END D ...

Page 282: ...1 2006 11 21 No Yes Replace the PWBA ESS Removal 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 Checking after replacing the ROS ASSY Replace the ROS ASSY Removal 34 Replacement 12 Is the image printed correctly END D ...

Page 283: ...K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 FUSER ASSY PL61 1 10 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 If the toner spot at the top or back of the paper replace the IBT ASSY only Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps ...

Page 284: ...t again Is the receiving data correct No Yes END Is the document normal No Yes End of work or Change the document Checking the foreign substance Is there the foreign substance or scratch on the platen glass and the CVT window No Yes Remove the foreign substance or replace the ADF SCANNER ASSY Removal 72 Replacement 50 Checking the connector connection Reseat the connectors P J64 65 on the PWBA HYU...

Page 285: ... Yes Checking the toner cartridge Replace to DELL toner No Yes Are there any damages on the surface of TRANSFER ASSY Are there any spots matching the table Checked by Test Print Contamination check in diagnosis Replace the TRANSFER ASSY No Yes Is the image printed correctly END Checking the surface of TRANSFER ASSY Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY A ...

Page 286: ... the paper path No Yes Checking the paper path Is there the contamination of the toner on the paper path END No Yes Checking the connection of the ROS ASSY Reseat the connector P J 151 of the ROS ASSY Is the image printed correctly END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the image printed correctly END ...

Page 287: ...rinted correctly END Checking the PWBA MCU installation Reseat the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly No Yes END Is the image printed correctly No Yes END Checking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 ...

Page 288: ...l 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 Is the image printed correctly END D Checking after replacing the ROS ASSY Replace the ROS ASSY No Yes Checking the after replacing the toner cartridge Replace the toner cartridge Is the image printed correctly END ...

Page 289: ...ing ESS and possible causative parts TRANSFER ASSY PL4 1 1 HVPS PL5 1 17 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y KIT ROS ASSY PL13 3 99 FUSER ASSY PL6 1 10 PWBA MCU PL9 1 20 PWBA ESS PL13 4 20 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ABCDEa...

Page 290: ...ing Checking the printing Prints the 5 sheets Toner Pallet Check A Is the image printed correctly No Yes END Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY Is the image printed correctly No Yes Checking the toner cartridge installation Reseat the four toner cartridges Is the image printed correctly No Yes END END ...

Page 291: ...nted correctly No Yes END Is the image printed correctly No Yes END Checking the HVPS installation Reseat the HVPS Is the image printed correctly No Yes END Is the image printed correctly No Yes END Checking the PWBA ESS installation Reseat the PWBA ESS Removal 61 Replacement 61 Checking after replacing the toner cartridge Replace the toner cartridge B ...

Page 292: ...ng Version 1 2006 11 21 B Is the image printed correctly No Yes END Checking after replacing the FUSER ASSY Replace the FUSER ASSY Replace the PWBA ESS Removal 61 Replacement 61 If not replace the PWBA MCU Removal 67 Replacement 55 ...

Page 293: ... appears as very bright gray mono color or colors stain Possible causative parts TRANSFER ASSY PL4 1 1 CARTRIDGE ASSY PL5 1 18 K PL5 1 19 C PL5 1 20 M PL5 1 21 Y Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ABCDEabcde12345 ...

Page 294: ...ade the engine firmware Checking the print quality Print the Grid 2 of Test Print on Printer Diag No Yes Does the error still occur when printing Checking the contamination of transfer belt and ADC sensor Open the front cover and check the surface of the transfer belt and ADC sensor B Checking the toner cartridge installation Reseat the four toner cartridges No Yes Does the error still occur when ...

Page 295: ... the error mode Checking the error mode A No Yes Are there damages or toner on the belt surface and sensing part of ADC sensor Replace the transfer belt or clean the belt surface and ADC sensor Does the error still occur when printing No Yes Replace the printer Checking the print quality Print the Toner Pallet Check of the Test Print on the Printer Diag ten sheets END End Check that the printing d...

Page 296: ...e original normal No Yes End of work or Change the original Checking the printer setting No Yes Reset the Lighter Darken to lighter most END No Yes Does the error still occur when copying Is the Lighter Darken of the Copy Default on the Setup the lighter most Replace the printer C ...

Page 297: ...EPARATOR and FEED ROLLER PL2 2 99 ROLL ASSY FEED MSI PL3 1 10 TRANSFER ASSY PL4 1 1 CHUTE ASSY DUP PL11 1 1 KIT SEPARATOR and FEED ROLLER PL12 3 99 PWBA HYUI PL13 4 1 ADF SCANNER ASSY PL13 8 1 KIT ADF FEED ROLLER PL13 8 99 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and s...

Page 298: ...n faxing No Yes Checking the error mode Checking the receiving data The fax is sent again Is the receiving data correct No Yes END ADF fed No Yes Checking the document Does the document meet the ADF spec No Yes Use the platen mode or change the paper type Checking the side guide setting Reset the side guide of the ADF Is the image printed correctly No Yes END A B C C ...

Page 299: ...ace the ADF SCANNER ASSY Removal 72 Replacement 50 Checking the document setting B Is there damage or foreign substance on the Feed Roll and Separator pad No Yes Remove the foreign substance or replace the Feed Roll and the Separator Pad Replace the ADF SCANNER ASSY Removal 72 Replacement 50 Checking the Feed Roll and the Separator Pad ...

Page 300: ...over latching Open and close the Front Cover Does the error still occur when printing END No Yes Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY Does the error still occur when printing END Checking the toner cartridge installation Reseat the four toner cartridges No Yes Checking the skewed tray Is the skewed paper the MSI fed No Yes Does the error still occur when printing END E ...

Page 301: ...uide of MSI Reset the side guide Does the error still occur when printing END Is there the foreign substance on the paper path No Yes Checking the paper path Remove the foreign substance Does the error still occur when printing No Yes Checking after replacing the feed roller Replace the ROLL ASSY FEED MSI Removal 40 Replacement 6 Replace the SEPARATOR ROLLER ASSY Removal 38 Replacement 8 END ...

Page 302: ... when printing No Yes Checking the CHUTE ASSY DUP installation Reseat the CHUTE ASSY DUP Is there the foreign substance on the paper path No Yes Checking the paper path Replace the CHUTE ASSY DUP Remove the foreign substance END Does the error still occur when printing No Yes Checking the paper cassette installation Reseat the paper cassette END F ...

Page 303: ...uide of paper cassette Reset the side guide END Is there the foreign substance on the paper path No Yes Checking the paper path Remove the foreign substance Does the error still occur when printing No Yes Checking after replacing the feed roller Replace the FEED ROLLER 250 sheet Removal 41 Replacement 5 550 sheet Removal 44 Replacement 2 Replace the SEPARATOR ROLLER ASSY 250 sheet Removal 39 Repla...

Page 304: ...ative parts SEPARATOR ROLLER ASSY PL2 1 3 KIT SEPARATOR and FEED ROLLER PL2 2 99 CHUTE ASSY DUP PL11 1 1 KIT SEPARATOR and FEED ROLLER PL12 3 99 ADF SCANNER ASSY PL13 8 1 KIT ADF FEED ROLLER PL13 8 99 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ...

Page 305: ...cking the document Use the platen mode or change the paper type Is the document fed correctly No Yes Checking the side guide setting Reset the side guide of the ADF END Is the document fed correctly No Yes Checking after replacing the Feed Roll and the Separator Pad Replace the Feed Roll and the Separator Pad END Replace the ADF SCANNER ASSY Removal 72 Replacement 50 ...

Page 306: ...y one Does the error still occur when printing No Yes Checking the Front Cover latching Open and close the Front Cover END Does the error still occur when printing No Yes Checking the TRANSFER ASSY installation Reseat the TRANSFER ASSY END Does the error still occur when printing No Yes Checking the toner cartridge installation Reseat the four toner cartridges END A ...

Page 307: ...y Does the error still occur when printing No Yes Checking the Fuser installation Reseat the Fuser END Does the error still occur when printing No Yes Checking the paper installation Reseat the paper on the MSI END Does the error still occur when printing No Yes Checking the side guide of MSI Reset the side guide END D ...

Page 308: ...re the foreign substance on the paper path No Yes Checking after replacing the feed roller Replace the ROLL ASSY FEED MSI Removal 40 Replacement 6 Does the error still occur when printing No Yes Remove the foreign substance Replace the SEPARATOR ROLLER ASSY Removal 38 Replacement 8 END ...

Page 309: ...r when printing No Yes Checking the CHUTE ASSY DUP installation Reseat the CHUTE ASSY DUP END Is there the foreign substance on the paper path No Yes Checking the paper path Remove the foreign substance Replace the CHUTE ASSY DUP Does the error still occur when printing No Yes Checking the paper cassette installation Reseat the paper cassette END E ...

Page 310: ...uide of paper cassette Reset the side guide END Checking the paper path Is there the foreign substance on the paper path No Yes Checking after replacing the feed roller Replace the FEED ROLLER 250 sheet Removal 41 Replacement 5 550 sheet Removal 44 Replacement 2 Does the error still occur when printing No Yes Remove the foreign substance Replace the SEPARATOR ROLLER ASSY 250 sheet Removal 39 Repla...

Page 311: ...ixed on the paper properly The image easily comes off when rubbed ESS and possible causative parts FUSER ASSY PL6 1 10 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ABCDEabcde12345 ...

Page 312: ... No Yes Replace the paper with a new and dry one Is the installed toner cartridge the DELL toner No Yes Replace to the DELL toner Checking the toner cartridge Is the image printed correctly No Yes Replace the FUSER Checking the FUSER installation Reset the FUSER END Checking the paper condition ...

Page 313: ...black image printed is not overlapped on a cyan or magenta image correctly ESS and possible causative parts FEEDER ASSY PL3 2 1 Before starting troubleshooting check the paper transfer path Make sure that there is no foreign materials on the transfer path such as staples paper clips scraps of paper and so on ABCDEabcde12345 ...

Page 314: ...ng the paper condition END Replace the paper with a new and dry one Check the printing data Is the image printed correctly Checked by Test Print Toner Pallet Check in diagnosis A Checking the Regi adjustment Execute the Auto Regi Adjust in Admin Menu Is the image printed correctly No Yes END Did the printer installation site change No Yes Checking the printer installation Execute the Auto Regi Adj...

Page 315: ...ASSY Checking the toner cartridge installation Reseat the four toner cartridges Is the image printed correctly No Yes END END Checking the Front Cover latching Open and close the Front Cover Is the image printed correctly No Yes END Checking the parameter value Did the client change the value of registration parameter No Yes Reset to the default value B ...

Page 316: ... 2006 11 21 B Replace the PWBA MCU Removal 67 Replacement 55 Checking the Regi Clutch for operation No Yes Replace the FEEDER ASSY Removal 16 Replacement 30 Does the regi clutch operate properly Checked by Digital Output DO 29 in IOT Diagnosis ...

Page 317: ...ng Version 1 2006 11 21 FIP 1 P16 Hunting Trouble substance Vertical undulation of the image with respect to the feeding direction such as wavy column line ESS and possible causative parts ADF SCANNER ASSY PL13 8 1 ABCDEabcde12345 ...

Page 318: ...e document meet the ADF spec No Yes Checking the ADF Is the ADF closed against platen glass completely No Yes Close the ADF Checking the installation status Use the platen mode or change the paper type Is the printer installed on a flat steady surface No Yes Reinstall the printer Replace the ADF SCANNER ASSY Removal 72 Replacement 50 ...

Page 319: ...oubleshooting Version 1 2006 11 21 FIP 1 P17 Magnification incorrect Trouble substance Incorrect magnification when copying with the ADF feeding ESS and possible causative parts ADF SCANNER ASSY PL13 8 1 ABCDEabcde12345 ...

Page 320: ...e document meet the ADF spec No Yes Checking the ADF Is the ADF closed against platen glass completely No Yes Close the ADF Checking the installation status Use the platen mode or change the paper type Is the printer installed on a flat steady surface No Yes Reinstall the printer Replace the ADF SCANNER ASSY Removal 72 Replacement 50 ...

Page 321: ...se arise during Standby Does an abnormal noise arise during printing Refer to the FIP 1 N1 Operation Mode When Power is Turned On to check for any foreign material or damage to the components Refer to the FIP 1 N2 Operation Mode During Standby to check for any foreign material or damage to the components Refer to the FIP 1 N3 Operation Mode During Printing to check for any foreign material or dama...

Page 322: ... 7 550 OPTION FEEDER PL13 7 1 Checking the Main Motor Checking the FUSER ASSY installation Reseat the FUSER ASSY Does the noise arise from the printer Checked by Digital Output DO 0 in IOT Diagnosis No Yes Checking the Black Toner Cartridge installation Reseat the Black Toner Cartridge END No Yes END Does the noise arise from the printer Checked by Digital Output DO 0 in IOT Diagnosis Does the noi...

Page 323: ...es Try replacing the FUSER ASSY the Black Toner Cartridge the BELT CRU and the DRIVE ASSY MAIN one after another END Does the noise arise from the printer Checked by Digital Output DO 0 in IOT Diagnosis Checking the BELT CRU installation Reseat the BELT CRU No END Does the noise arise from the printer Checked by Digital Output DO 0 in IOT Diagnosis Yes ...

Page 324: ...e DRIVE ASSY MAIN Removal 36 Replcement 10 END No END Does the noise arise from the printer Checked by Digital Output DO 5 in IOT Diagnosis Does the noise arise from the printer Checked by Digital Output DO 5 in IOT Diagnosis Does the noise arise from the printer Checked by Digital Output DO 5 in IOT Diagnosis Yes Try replacing the Yellow Magenta Cyan Black Toner Cartridges and the DRIVE ASSY MAIN...

Page 325: ...ion Reseat the DRIVE ASSY MAIN Removal 36 Replcement 10 END Does the noise arise from the printer Checked by Digital Output DO f in IOT Diagnosis Does the noise arise from the printer Checked by Digital Output DO f in IOT Diagnosis No Yes Try replacing the Yellow Magenta Cyan Toner Cartridges and the DRIVE ASSY MAIN one after another END Does the noise arise from the printer Checked by Digital Out...

Page 326: ...oval 15 Replacement 31 END Does the noise arise from the printer Checked by Digital Output DO a in IOT Diagnosis Does the noise arise from the printer Checked by Digital Output DO a in IOT Diagnosis No Yes Try replacing the Option Feeder ASSY Removal 43 Replacement 4 END Does the noise arise from the printer Checked by Digital Output DO 19 in IOT Diagnosis END Checking the Option Feeder Motor If t...

Page 327: ...tandby No Yes Possible causative parts FAN MAIN PL13 5 10 LVPS PL13 5 14 Checking the FAN MAIN Replace the FAN MAIN Removal 71 Replacement 51 Does the noise arise from the printer Checked by Digital Output DO 1e in IOT Diagnosis Replace the LVPS Removal 65 Replacement 57 ...

Page 328: ...D ROLLER PL13 8 99 Checking the MSI Checking the paper condition Replace the standard paper with a new and dry one Does the noise arise when feeding the paper from the MSI No Yes Replace the SEPARATOR ROLLER ASSEMBLY Removal 38 Replacement 8 END A Does the noise arise from the printer Checking the feeder No Yes Does the noise arise when feeding the paper from the feeder Checking the paper conditio...

Page 329: ...Y No Yes Try replacing the DUPLEX ASSY Removal 5 Replacement 41 No END Does the noise arise when feeding the paper from the Duplex Does the noise arise from the printer Checked by Digital Output DO 13 in IOT Diagnosis Yes Try replacing the DUPLEX ASSY Removal 5 Replacement 41 Checking the Duplex Motor Does the noise arise from the printer B ...

Page 330: ...he ADF spec No Yes Checking the Feed Roll and the Separator Pad Is there damage or foreign substance on the Feed Roll and Separator pad No Yes Checking the document Replace the Feed Roll and the Separator Pad Remove the foreign substance or replace the Feed Roll and the Separator Pad Change the paper type Does the noise arise when feeding the paper from the ADF No Yes Checking the ADF B ...

Page 331: ...rtridges No Yes Checking the DRIVE ASSY MAIN installation Reseat the DRIVE ASSY MAIN Removal 36 Replcement 10 END No Yes END D END Does the noise arise from the printer Does the noise arise from the printer Does the noise arise from the printer Checking the DRIVE ASSY PH installation Reseat the DRIVE ASSY PH Removal 15 Replacement 31 No Yes END Does the noise arise from the printer ...

Page 332: ...by Digital Output DO 0 in IOT Diagnosis Checking the Deve Motor No Yes Try replacing the DRIVE ASSY MAIN Removal 36 Replcement 10 Does the noise arise from the printer Checked by Digital Output DO f in IOT Diagnosis Checking the Sub Motor No Yes Try replacing the DRIVE ASSY MAIN Removal 36 Replcement 10 Does the noise arise from the printer Checked by Digital Output DO 5 in IOT Diagnosis E ...

Page 333: ...5 Replacement 31 Does the noise arise from the printer Checked by Digital Output DO a in IOT Diagnosis No Yes Try replacing the Option Feeder ASSY Removal 43 Replacement 4 END Does the noise arise from the printer Checked by Digital Output DO 19 in IOT Diagnosis END Checking the Option Feeder Motor If the option tray attached E ...

Page 334: ...de with the other outlet Does the printer is working END No Yes Checking the power code connection Reconnect the power code Does the printer is working END No Yes Checking the connector of LVPS connecting Disconnect the power code and wait for one minute Reseat the all connectors of LVPS Does the printer is working END Go to DC Does the motor noise occur when turning on the power In this test clos...

Page 335: ...sion 1 2006 11 21 A No Yes Checking the connector of MAIN SWITCH connecting Disconnect the power code and wait for one minute Reseat the connector of MAIN SWITCH Does the printer is working END Replace the LVPS Removal 65 Replacement 57 ...

Page 336: ...e Reseat the all connectors of LVPS Is the printer working END No Yes Checking the connector of CONTROL PANEL connecting Reseat the connector P J202 of CONTROL PANEL Is the CONTROL PANEL working END No Yes Checking the PWBA HYUI installation Reseat the PWBA HYUI Removal 64 Replacement 58 Is the printer working END Replace the LVPS Removal 65 Replacement 57 ...

Page 337: ...r Does the multi feed still occur when printing No Yes END Checking after replacing the SEPARATOR ROLLER ASSEMBLY Replace the SEPARATOR ROLLER ASSEMBLY Removal 38 Replacement 8 END Does the document meet the ADF spec No Yes Checking the side guide setting Reset the side guide of the ADF Checking the document Change the paper type Does the multi feed still occur when feeding No Yes Replace the Feed...

Page 338: ...bleshooting Version 1 2006 11 21 END Checking the media Replace to the new paper Does the multi feed still occur when printing No Yes Replace the SEPARATOR ROLLER 250 Removal 39 Replacement 7 550 Removal 45 Replacement 1 A ...

Page 339: ... ADF closed against platen glass completely The original is on the ADF correctly When the Auto Fit setting is ON copying via ADF is disabled by design To copy set the original on the platen If you want to use the ADF set the Auto Fit to OFF before you set the original and start copying Is the Auto Fit on Checed by Auto Fit of the Copy on the Default Settings of the Setup menu Checking the printer ...

Page 340: ... 9 4 1 3 Scanner Maintenance 2 9 4 1 4 Parameter 2 10 4 1 5 BackUp Data 2 14 4 1 6 Complete 2 14 4 2 Printer Diag 2 15 4 2 1 ESS Diag 2 15 4 2 1 1 Executing ESS diagnosis 2 15 4 2 1 2 All Test 2 15 4 2 1 3 CodeROM Test 2 15 4 2 1 4 FontROM Test 2 16 4 2 1 5 EEPROM Test 2 16 4 2 1 6 DRAM Test 2 16 4 2 1 7 MAC PHY Test 2 17 4 2 1 8 ASIC Test 2 17 4 2 1 9 IOT Test 2 17 4 3 IOT Diag 2 18 4 3 1 Digital...

Page 341: ...ion 2 2007 03 14 4 6 5 Cyan 20 2 56 4 6 6 Magenta 20 2 56 4 6 7 Yellow 20 2 57 4 6 8 Black 20 2 57 4 6 9 CMY 20 2 58 4 6 10 Gradation 2 59 4 6 11 Toner Pallet Check 2 60 4 6 12 Contamination Check 2 61 4 6 13 Parameter Setting 2 62 4 6 14 Printing the parameter list 2 64 ...

Page 342: ...6 11 21 1 Overview 1 1 Position of the Diag in the Whole System Major functions of this diag are as follows ESS diagnosis to locate a chip which causes a problem IOT Diag Setting of parameters for registration in paper feeding direction and so on ...

Page 343: ...pose to locate a replaceable unit that causes a problem Sorting problems on the basis of parts that can be replaced by the customer support center This is the base of this mode design and that is why so many features The mode allows the user to execute the ESS diagnosis test prints parameter settings FAX Scanner and so on through the control panel Developer CE Customer Engineer Mode This mode is f...

Page 344: ...item and its result Selecting a diagnosis item Selecting data at parameter setting Key moves the cursor to the left right 3 Determining a diagnosis item Executing a diagnosis Determining a parameter at parameter setting CANCEL Reseting a diagnosis item Returning to the menu one level higher Terminating each digital input output Gnb02001KA LCD 3 CANCEL ...

Page 345: ...hich can be operated with the control panel keys Arrow keys select menu items and 3 key activates functions 3 5 Change method parameters value For parameter setting pressing 3 key after selecting an item from the menu displays the cur rent setting value of the item Then a numeric value selected by and keys are written into the NVM by 3 key 3 6 Executing Exiting Diag mode The diagnosis can be execu...

Page 346: ...canner Diag Scan Counter Version Main Param Boot Dload IIT Panel A 12 digit number is displayed Information Press the key Press the 3 key Press the key Press the CANCEL key Customer Mode Counter Clear ADF Counter Clear FB Scan Counter Clear Scan Counter Parameter White Balance Auto Adjust FB Auto Adjust ADF Scanner Maintenance ...

Page 347: ... CNG Detect 0 1s Auto Answer 1 0s Num Check 1 0s OnHook LCS Rate Dialtone TO 1 0s OnHook Detect 20ms Dis Dialtone Dialtone Min 10ms Dialtone Max 10ms CNG Stop Select G3M TX Modem Speed G3M RX Modem Speed G3M TX Cable EQU G3M RX Cable EQU Capability ECM G3M V34 Bit Rate Capability V34 G3M TX Coding G3M RX Coding G3M Baudrate Fix BackUp Data Complete All Clear User Clear System Clear User System Cle...

Page 348: ...est FrontROM Test EEPROM Test DRAM Test MAC PHY Test ASIC Test IOT Test Print Info Config Page Print Settings IOT Diag Digital Input Digital Output Complete Complete Test Print No Image IOT TestPat600 IOT Grid2 Cyan20 Magenta20 Yellow20 Black20 CMY20 Gradation TonerPalletCheck ContaminationChk ...

Page 349: ...ScanRegTray1 FastScanRegTray2 FastScanReg Dup FastScanReg2KtoM FastScanReg2KtoY FastScanReg2KtoC Life Y Toner Life M Toner Life C Toner Life K Toner Life DTB1 Life Fuser Life Printer Life DTB2 Life DTB3 Life YWasteToner Life MWasteToner Life CWasteToner Life KWasteToner Life Y Developer Life M Developer Life C Developer Life K Developer Life Y Drum Life M Drum Life C Drum Life K Drum Life MPF Feed...

Page 350: ... Counter The value of scan count is displayed FB Scanning of platen mode ADF Scanning of ADF mode Version The software versions are displayed 4 1 3 Scanner Maintenance White Balance Enables automatic calibration of the correction value for platen scanning FB and ADF scanning ADF Parameter Enables manual calibration of the registration adjustment value or correction value Use this menu to enter the...

Page 351: ...ry to be left free when the document data is placed in the transmission queue The value can be set in the range of 0 to 100 The smaller the value the larger the memory capac ity for transmission queue becomes Thresh Color RX Sets the amount of memory to be left free when the received color FAX data is stored Below are the setting values 0 5Mbyte 1 0Mbyte 1 5Mbyte Thresh GC Sets the remaining memor...

Page 352: ...ely in the transmission queue This pause allows the receiving side to make time for processing The value can be set in the range of 0 to 255 When the value is 10 the autodialing pause is 10 sec OnHook LCS Rate This parameter is used for auto adjustment of off hook detection threshold of the external tele phone Dial tone TO 1 0s Sets the duration for detecting the dial tone The value can be set in ...

Page 353: ...ion Below are the setting values G3M RX Cable EQU Sets the cable amplitude equalizer value for reception applicable to V17 V29 and V27ter Below are the setting values CED V21 When CED and V 21 preamble are detected CED When CED is detected V21 When V 21 preamble is detected Fallback Partner The rate falls back below the maximum capabil ity of the receiving side Fallback V27ter The rate falls back ...

Page 354: ...he Super G3 V34 mode G3M TX Coding Sets the data encoding method for transmission When the encoding method set here is not sup ported by the receiving side the receiving side s method is adopted Below are the encoding meth ods MH MR MMR JBIG G3M RX Cording Sets the data encoding method for reception Below are the encoding methods MH MR MMR JBIG G3M Baud rate Fix Sets the signaling rate for transmi...

Page 355: ...nitializes the system data System Clear Clears the stored document data the communication management data and the history Initial izes the system data User System Clear Clears the stored document data the address information the communication management data and the history Initializes the system data System Data Init Initializes the system data Document Clear Clears the stored document data 4 1 6...

Page 356: ...her menu press CANCEL key 4 2 1 2 All Test Executes the ESS Diag except the following This test executes the all tests of the ESS diagnostic except the MAC PHY test and PANEL test Displays the test name that became error CodeROM FontROM EEPROM DRAM ASIC IOT HD 4 2 1 3 CodeROM Test Calculates the ROM checksum and compares it with the value stored in the ROM Executes this test when the 016 317 error...

Page 357: ...The test performs read write verify of the test patterns 0xff 0xaa 0x55 and 0x00 on one byte at every 0x400 from the first address of EEPROM 4 2 1 6 DRAM Test Tests OPEN SHORT with the address line of the DRAM Performs write read verify on the entire DRAM Executes this test when the 016 315 016 316 016 318 and 016 332 errors occurred Test result NG Go to each FIP OK Turn off on the main power When...

Page 358: ...ed Test result NG Go to FIP OK Turn off on the main power ASIC register check 4 2 1 9 IOT Test Communication test with the IOT Executes this test when the 016 370 error occurred Test result NG Go to FIP OK Turn off on the main power This test checks communication with the IOT Then it reads the status register of the IOT to check whether commands can be exchanged with the IOT It sends the following...

Page 359: ...omponents that are supposed to be faulty from the error details Refer to each FIP on Chapter 1 Test result NG Go to each FIP or replace the parts OK Turn off on the main power 4 3 2 Executing digital input DI test 1 Turn off the power 2 Turn on the power while holding down and keys 3 Release the fingers from these keys when Please wait is displayed 4 The Customer Mode FAX Scanner Diag and Printer ...

Page 360: ...eve Motor Alarm Not Used DI 18 Tray 1 Paper Size Switch DI 20 Tray 2 Paper Size Switch Code Components Gnb02002KA Black Toner Cartridge Sensor DI a Cyan Toner Cartridge Sensor DI b Magenta Toner Cartridge Sensor DI 9 Yellow Toner Cartridge Sensor DI 8 Tray 1 Paper Size Switch DI 18 Tray 1 No Paper Sensor DI 11 MPF No Paper Sensor DI 10 Tray 2 No Paper Sensor DI d Tray 2 Paper Size Switch DI 20 Exi...

Page 361: ...2 20 Chapter 2 Operation of Diag Version 1 2006 11 21 Kmy02042KA Duplex Jam Sensor DI 1 ...

Page 362: ...ts the paper absence presence or the moving part position such as at the home position or elsewhere About Switch A micro switch closes the internal contacts via the button which is pushed down under the pro vided leaf spring which is held down by the actuator of the cover or door that is being closed When the door or cover has being opened the leaf spring returns to its original position and the b...

Page 363: ...ive minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Exeecute the DI 1 3 Open the Front Cover 4 Remove the Transfer Belt 5 Check the sensor 6 Press the Cancel key to stop the test 7 Replace the Transfer Belt 8 Close the Front Cover Kmy02003KA Operator Panel Normal Actuator ...

Page 364: ...sor 5 Press the Cancel key to stop the test 6 Close the Front Cover Regi Sensor DI 3 1 Turn on the power and enter the Printer Diag 2 Execute the DI 3 3 Remove the 250 paper cassette 4 Insert the paper into the paper path of the Regi assy 5 Press the Cancel key to stop the test 6 Replace the 250 paper cassette ROS Ready DI 4 Internal signal Sensor name Diag Code Confirmation procedures Gnb02004KA ...

Page 365: ...e DI 8 NOTE When performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Execute the DI 8 3 Open the Front Cover 4 Check the Sensor 5 Press the Cancel key to stop the test 6 Close the Front Cover Sensor name Diag Code Confirmation procedures Gnb02006KA Operat...

Page 366: ...e Sensor 5 Press the Cancel key to stop the test 6 Close the Front Cover Black Toner Cartridge DI a NOTE When performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Execute the DI a 3 Open the Front Cover 4 Check the Sensor 5 Press the Cancel key to stop the...

Page 367: ...e the DI b 3 Open the Front Cover 4 Check the Sensor 5 Press the Cancel key to stop the test 6 Close the Front Cover Tray 2 No paper Sensor DI d NOTE The no peper senser is in the option feeder 1 Turn on the power and enter the Printer Diag 2 Execute the DI d 3 Remove the Paper Cassete 4 Check the Sensor 5 Press the Cancel key to stop the test 6 Replace the paper cassette Sensor name Diag Code Con...

Page 368: ...e sensor 5 Press the Cancel key to stop the test 6 Close the MPF Cover Tray 1 No paper Sensor DI 11 1 Turn on the power and enter the Printer Diag 2 Execute the DI 11 3 Remove the paper cassette 4 Check the sensor 5 Press the Cancel key to stop the test 6 Replace the paper cassette Main Motor Alarm DI 12 Internal signal Sub Motor Alarm DI 13 Internal signal Sensor name Diag Code Confirmation proce...

Page 369: ...I 18 3 Check the switch 4 Press the Cancel key to stop the test 5 Replace the paper cassette Tray 2 Paper Size Switch DI 20 NOTE The size switch is in the option feeder 1 Turn on the power and enter the Printer Diag 2 Execute the DI 20 3 Check the switch 4 Press the Cancel key to stop the test 5 Replace the paper cassette Sensor name Diag Code Confirmation procedures Gnb02014KA Displays the paper ...

Page 370: ...power 4 3 4 Executing digital output DO test 1 Turn off the power 2 Turn on the power while holding down and keys 3 Release the fingers from these keys when Please wait is displayed 4 The Customer Mode FAX Scanner Diag and Printer Diag are displayed Entered the Diag mode 5 Press to select Printer Diag and press 3 key 6 Press key to select IOT Diag and then press 3 key 7 Press key to select Digital...

Page 371: ...b Motor DO 5 6 7 8 Black Toner Motor DO 27 Black Erase Lamp DO 3d Yellow Magenta and Cyan Erase Lamp DO 3f Yellow Toner Motor DO 21 Magenta Toner Motor DO 23 Cyan Toner Motor DO 25 DEVE Motor DO f 10 11 PH Motor DO a b c d Tray 1 Feed Clutch DO 2f Regi Clutch DO 29 MPF Turn Clutch DO 2b Tray 2 Feed Clutch DO 31 MPF Feed Solenoid DO 2d Exit Clutch DO 5b Tray 2 Turn Clutch DO 33 Tray 2 Feed Motor DO...

Page 372: ...2 31 Chapter 2 Operation of Diag Version 1 2006 11 21 Kmy02043KA Duplex Fan DO 5d Duplex Motor DO 13 14 16 17 Duplex Clutch DO 35 ...

Page 373: ...net by the passage of electric current through the coil inside the case and attracts the armature and gear to the rotating rotor thereby rotating the gear Upon the loss of power to the coil electromagnetic force is lost and the armature comes off the rotor and the gear comes to rest The clutch makes so soft noises that you must be close the component to audibly confirm the oper ation of the compon...

Page 374: ...es an electromagnet by the passage of electric current through the coil inside the case and attracts the plunger Upon the loss of power to the coil electromagnetic force is lost and the plunger is returned to its original position by spring action thereby allowing the shutter to operate or the gear to move to the predefined position Unlike a clutch a solenoid generates a loud operation noise Leg_S...

Page 375: ...DRIVE When performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light The rotational speed of the motor is as follows DO 3 DO 2 DO 0 DO 1 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Remove the black toner cartridge 4 Cheat the safety Interlock System 5 Execute the DO 0 The customer ...

Page 376: ...rtridges and cover the drum to avoid exposure to light The rotational speed of the motor is as follows DO 8 DO 7 DO 5 DO 6 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Remove the all toner cartridges 4 Cheat the safety Interlock System 5 Execute the DO 5 The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Remove the cheater and replace the...

Page 377: ...nt cover open remove all toner cartridges and cover the drum to avoid exposure to light The rotational speed of the motor is as follows DO d DO c DO a DO b 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO a The customer can confirm the motor noise only 5 Press the Cancel key to stop test 6 Remove the cheater 7 Close the Fron...

Page 378: ...the drum to avoid exposure to light The rotational speed of the motor is as follows DO 11 DO 10 DO f 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Remove the yellow magenta and cyan toner cartridges 4 Cheat the safety Interlock System 5 Execute the DO f The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Remove the cheater and replace the y...

Page 379: ...e DO 13 The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Remove the cheater and replace the transfer belt 8 Close the Front Cover Tray 2 Feed Motor DO 19 DO 1a DO 1b Do 1c NOTE This procedure is for the technical staff The customer check is the procedure 1 4 and 5 The rotational speed of the motor is as follows DO 1c DO 1b DO 19 DO 1a 1 turn on the power and ente...

Page 380: ...n performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Remove the yellow toner cartridge 5 Execute the DO 21 The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Repl...

Page 381: ...ll toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Remove the magenta toner cartridge 4 Cheat the safety Interlock System 5 Execute the DO 23 The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Remove the cheater 8 Replace the magenta toner cartridge 9 Close the Front Cover Clutch...

Page 382: ...all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Remove the cyan toner cartridge 4 Cheat the safety Interlock System 5 Execute the DO 25 The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Remove the cheater 8 Replace the cyan toner cartridge 9 Close the Front Cover Clutch and ...

Page 383: ...all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Remove the black toner cartridge 4 Cheat the safety Interlock System 5 Execute the DO 27 The customer can confirm the motor noise only 6 Press the Cancel key to stop test 7 Remove the cheater 8 Replace the black toner cartridge 9 Close the Front Cover Clutch an...

Page 384: ...Cancel key to stop the clutch Combination test is as follows NOTE The regi roll rotates when the DO a and the DO 29 are exe cuted This procedure is for the technical staff 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO a and the DO 29 5 Confirm the Regi Roll rotation 6 Press the Cancel key to stop the clutch 7 Press the ke...

Page 385: ...s the Cancel key to stop the motor 8 Replace the Tray 1 paper cassette MPF Feed Solenoid DO 2d 1 Turn on the power and enter the Printer Diag 2 Execute the DO 2d Upon hitting the return key the operat ing noise of the solenoid will be heard 3 Press the Cancel key to stop the solenoid Combination test is as follows NOTE The MPF feed roll rotates when the DO a and the DO 2d are executed This procedu...

Page 386: ... The Tray 1 feed roll rotates when the DO a and the DO 2f are executed This procedure is for the technical staff 1 Turn on the power and enter the Printer Diag 2 Remove the Tray 1 paper cassette 3 Execute the DO a and the DO 2f 4 Confirm the feed Roll rotation 5 Press the Cancel key to stop the clutch 6 Press the key to display the DO a 7 Press the Cancel key to stop the motor 8 Replace the Tray 1...

Page 387: ...The Tray 2 feed roll rotates when the DO 19 and the DO 31 are executed This procedure is for the technical staff 1 Turn on the power and enter the Printer Diag 2 Remove the Tray 2 paper cassette 3 Execute the DO 19 and the DO 31 4 Confirm the feed Roll rotation 5 Press the Cancel key to stop the clutch 6 Press the key to display the DO 19 7 Press the Cancel key to stop the motor 8 Replace the Tray...

Page 388: ...The Tray 2 turn roll rotates when the DO 19 and the DO 33 are executed This procedure is for the technical staff 1 Turn on the power and enter the Printer Diag 2 Remove the Tray 1 paper cassette 3 Execute the DO 19 and the DO 33 4 Confirm the Turn Roll rotation 5 Press the Cancel key to stop the clutch 6 Press the key to display the DO 19 7 Press the Cancel key to stop the motor 8 Replace the Tray...

Page 389: ...or the technical staff When performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO 13 and the DO 35 5 Confirm the gear rotation 6 Press the Cancel key to stop the clutch 7 Press the ke...

Page 390: ...th the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO 37 The customer can confirm the motor noise only 5 Press the Cancel key to stop the solenoid 6 Remove the cheater and close the Front Cover Clutch and Solenoid name Diag Code Conf...

Page 391: ...pen remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Execute the DO 39 5 Press the Cancel key to stop the LED lighting 6 Remove the cheater and close the Front Cover OHP Sensor LED DO 3b Not used Clutch and Solenoid name Diag Code Confirmation procedure Kmy02036KA ...

Page 392: ...emove the cheater and close the Front Cover Yellow Magenta and Cyan Drum Erase Lamp DO 3f NOTE This procedure is for the technical staff When performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter the Printer Diag 2 Open the Front Cover 3 Cheat the safety Interlock System 4 Ex...

Page 393: ...Cancel key to stop the clutch 5 Press the key to display the DO 0 6 Press the Cancel key to stop the motor Duplex Fan DO 5d NOTE This procedure is for the technical staff The customer check is the procedure 1 4 and 5 When performing operation for five minutes or longer with the front cover open remove all toner cartridges and cover the drum to avoid exposure to light 1 Turn on the power and enter ...

Page 394: ...sion of software of IOT and the printer configuration can be confirmed by executing this test 4 4 2 Print Settings The service tag printing count value and error count value can be confirmed by executing this test 4 5 Complete 4 5 1 Complete Completes the diagnosis operation and reboot the data ...

Page 395: ... Entered the Diag mode 5 Press key to select Printer Diag and press 3 key 6 Press key to select Test Print and then press 3 key 7 Press or key to select the test item 8 Press 3 key twice to execute the test To exit the test or to returning to one step higher menu press CANCEL key 4 6 2 No Image IOT Prints the blanked paper 4 6 3 Test Pattern 600 IOT Prints the IOT built in 600dpi pattern When the ...

Page 396: ...uilt in grid pattern When the PQ problem occurred this test enables to identify the problem as printer related or oth erwise Compare the sample chart with the print Check result NG Check the printing process and PWBA ESS related OK Check the network cable PC and so on Leg_Sec02_004FA ...

Page 397: ...mpare the sample chart with the print Check result NG Check the cyan toner related OK Check another toner 4 6 6 Magenta 20 Outputs magenta 20 paint on the whole area of a A4 paper When the PQ problem occurred this test enables to identify the problem as the magenta toner or another color Compare the sample chart with the print Check result NG Check the magenta toner related OK Check another toner ...

Page 398: ...lor Compare the sample chart with the print Check result NG Check the yellow toner related OK Check another toner 4 6 8 Black 20 Outputs black 20 paint on the whole area of a A4 paper When the PQ problem occurred this test enables to identify the problem as the black toner or another color Compare the sample chart with the print Check result NG Check the black toner related OK Check another toner ...

Page 399: ...on the whole area of a A4 paper When the PQ problem occurred this test enables to identify the problem as the balance of three color toners or otherwise Compare the sample chart with the print Check result NG Check the yellow magenta or cyan toner related OK Check black toner Leg_Sec02_009FA ...

Page 400: ...rn from 2 to 100 on a A4 paper for each of 4 colors When the PQ problem occurred this test enables to identify the problem as the printing process or PWBA ESS related Compare the sample chart with the print Check result NG Check the printing process OK Check the PWBA ESS related Leg_Sec02_010FA ...

Page 401: ...ensity color pattern of Y M C K When the PQ problem occurred in the picture or photo printing this test enables to identify the problem as the toner or another Compare the sample chart with the print Check result NG Check the problem toner related OK Check the print job or print data Leg_Sec02_011FA ...

Page 402: ...tions for evaluating regularity and intervals Page 5 Prints the list of intervals by component fault Page 1 Page 2 Page 3 Page 4 Page 5 13 Leg_Sec02_012FA 13 Leg_Sec02_071FA 13 Leg_Sec02_072FA 13 Leg_Sec02_073FA Pitch interval 75 4 mm 28 8 mm 25 9 mm 37 7 mm 25 2 mm 22 3 mm 28 3 mm 56 9 mm 82 7 mm 94 2 mm 18 8 mm 43 2 mm 31 4 mm Dell Component Name Print Cartridge Print Cartridge Print Cartridge P...

Page 403: ...fe counter and the printer Parameter Function Default Adjustable range Slow Scan Reg K to P Shifts 0 17mm 1count Black registration adjustment 128 to 127 Slow Scan Reg 600 M Y C Shifts 0 042mm 1count Slow Scan Reg1200 M Y C Shifts 0 021mm 1count Color registration adjustment 600 and 1200 dpi 60 to 60 Fast Scan Reg K to M Y or C Shifts 0 042mm 1count Color registration adjustment Calculation of adj...

Page 404: ...st Scan Reg DUP Shifts the print area in this direction by reducing the value Shifts the print area in this direction by reducing the value Shifts the print area in this direction by increasing the value Shifts the print area in this direction by increasing the value Slow Scan Reg K to P Slow Scan Reg 600 M Y C Slow Scan Reg 1200 M Y C Image Side Default Value Default Value Kmy02041KA ...

Page 405: ...g count 100000 Life Printer Paper feeding count Life DTB Transfer Belt 2 Waste Toner cleaning count 200000 Life DTB Transfer Belt 3 Cycle count 14000000 Life Y Waste Toner Waste Toner cleaning count 18000 Life M Waste Toner Waste Toner cleaning count 18000 Life C Waste Toner Waste Toner cleaning count 18000 Life K Waste Toner Waste Toner cleaning count 18000 Life Y Developer Cycle count 2500000 Li...

Page 406: ...ENOID PL3 1 98 3 22 Removal 15 FEED DRIVE ASSEMBLY PL8 1 7 3 24 Removal 16 INTEGRATED FEEDER ASSEMBLY PL3 2 99 3 27 Removal 17 Blank 3 31 Removal 18 RIGHT ARM ASSEMBLY PL13 3 98 3 32 Removal 19 SIZE SWITCH ASSEMBLY PL7 1 18 3 34 Removal 20 Blank 3 35 Removal 21 TONER CARTRIDGE SENSOR ASSEMBLY C M Y PL5 1 4 3 36 Removal 22 Blank 3 37 Removal 23 Blank 3 38 Removal 24 LEFT ARM ASSEMBLY PL7 1 97 3 39 ...

Page 407: ...VER POLE L PL13 1 11 3 86 Removal 59 LEFT COVER PL13 1 10 3 87 Removal 60 BOX ASSY PRT AIO PL13 4 13 3 88 Removal 61 ELECTRONIC SUB SYSTEM CONTROL BOARD PL13 4 20 3 90 Removal 62 BOX ASSY FAX AIO PL13 4 4 3 91 Removal 63 PWBA FAX PL13 4 3 3 93 Removal 64 PWBA HYUI PL13 4 1 3 94 Removal 65 LOW VOLTAGE POWER SUPPLY PL13 5 14 3 95 Removal 66 HUMIDITY SENSOR PL13 5 11 3 96 Removal 67 MACHINE CONTROL U...

Page 408: ...ASSEMBLY C M Y PL5 1 4 3 144 Replacement 26 Blank 3 145 Replacement 27 SIZE SWITCH ASSEMBLY PL7 1 18 3 146 Replacement 28 RIGHT ARM ASSEMBLY PL13 3 98 3 147 Replacement 29 Blank 3 149 Replacement 30 INTEGRATED FEEDER ASSEMBLY PL3 2 99 3 150 Replacement 31 FEED DRIVE ASSEMBLY PL8 1 7 3 154 Replacement 32 MPF FEED SOLENOID PL3 1 98 3 157 Replacement 33 Blank 3 159 Replacement 34 Blank 3 160 Replacem...

Page 409: ...Replacement 60 BOX ASSY FAX AIO PL13 4 4 3 200 Replacement 61 ELECTRONIC SUB SYSTEM CONTROL BOARD PL13 4 20 3 203 Replacement 62 BOX ASSY PRT AIO PL13 4 13 3 206 Replacement 63 LEFT COVER PL13 1 10 3 208 Replacement 64 COVER POLE L PL13 1 11 3 209 Replacement 65 COVER POLE IN L PL13 1 3 3 210 Replacement 66 OPERATOR PANEL PL13 2 97 3 211 Replacement 67 FRONT COVER PL13 2 98 3 216 Replacement 68 RI...

Page 410: ...d Major application locations 1 Screw for plastic Silver tap Plastic Silver colored Thread is coarser than that of the sheet metal type Screw tip is thin Oblique screw ing damages the thread because this screw cuts female threads in the base material as it goes in 2 Screw for plastic Silver with flange tap Plastic Silver colored With flange Thread is coarser than that of the sheet metal type Screw...

Page 411: ...terioration due to exposure to light When removing the toner cartridge in a removal replacement operation cover the drum to keep it from being exposed to light Remove PAPER TRAY TRANSFER BELT TONER CARTRIDGE and FUSER and put them in a place where they do not affect the procedure Note that the service procedures can be per formed with those parts in place depending on the target section of removal...

Page 412: ... front of the printer Left Left hand direction when facing the front of the printer Right Right hand direction when facing the front of the printer Figure Definitions of Printer Orientation The string RRP X Y that appears in or at the end of the procedure denotes that the related service procedure is described in RRP X Y Screws shown in the illustrations are to be unscrewed and removed using a Phi...

Page 413: ... BOTTOM Removal50 COVER POLE IN L Removal57 COVER POLE L Removal58 COVER POLE IN L Removal57 COVER POLE L Removal58 LEFT COVER Removal59 COVER POLE IN R Removal51 COVER POLE R Removal52 RIGHT COVER Removal54 FRONT COVER Removal55 TONER DISPENSER MOTOR Removal26 LEDASSEMBLY Removal25 LEFT COVER Removal59 BOXASSYPRTAIO Removal60 BOXASSYFAXAIO Removal62 HUMIDITYSENSOR Removal66 MACHINE CONTROLUNIT Re...

Page 414: ...emoval63 PWBAFAX Removal63 PWBAHYUI Removal64 PRINTER Rear Pole Side Removal FLOW PRINTER MPF Roller FEED Roller Removal FLOW ELECTRONIC SUB SYSTEM CONTROLBOARD Removal61 LOW VOLTAGE POWER SUPPLY Removal65 MULTI PROTOCOLCARD Removal47 MEMORYCARD Removal46 Removing 250 SHEET PAPER TRAY MPF ROLLER Removal40 FEED ROLLER Removal41 SEPARATOR ROLLER Removal39 MPF SEPARATOR ROLLERASSEMBLY Removal38 Remov...

Page 415: ...HEET PAPER TRAY FEED ROLLER Replacement5 MPF ROLLER Replacement6 SEPARATOR ROLLER Replacement7 MPF SEPARATOR ROLLERASSEMBLY Replacement8 REAR COVER Replacement73 COVER BOTTOM Replacement72 BOXASSYPRTAIO Replacement62 COVER POLE IN R Replacement71 COVER POLE R Replacement70 COVER POLE IN L Replacement65 COVER POLE IN L Replacement65 COVER POLE IN R Replacement71 COVER BOTTOM Replacement72 REAR COVE...

Page 416: ...FT COVER Replacement63 COVER POLE L Replacement64 COVER POLE IN L Replacement65 COVER POLE R Replacement70 COVER POLE IN R Replacement71 RIGHT COVER Replacement68 FRONT COVER Replacement67 TONER DISPENSER MOTOR Replacement20 LEDASSEMBLY Replacement21 LEFT COVER Replacement63 MACHINE CONTROLUNIT Replacement55 HUMIDITYSENSOR Replacement56 BOXASSYFAXAIO Replacement60 BOXASSYPRTAIO Replacement62 TOPCO...

Page 417: ...3 8 Chapter 3 Removal and Replacement Procedures RRPs Version 1 2006 11 28 2 Removal Steps Removal 1 Blank ...

Page 418: ...hat pivot the LINK ASSY MSIs piv oted to the TRAY ASSI MSI BASE at the other end to the FRONT COVER PL 1 2 1 at the two locations on the left and right and then pull out the PIN PIVOT MSIs to the inside 3 Release the hooks on the SHAFT PIVOT MSIs PL13 2 33 that pivot the MPF COVER to the printer at the two locations on the left and right and then pull out the SHAFT PIVOT MSIs to the inside 4 Remov...

Page 419: ...ersion 1 2006 11 28 Removal 3 TRAY REAR COVER PL13 1 7 1 Pull the TRAY REAR COVER PL13 1 7 backward until it stops 2 Release the two hooks by depressing the center of the TRAY REAR COVER and then remove the TRAY REAR COVER from the printer Gnb03005KA 2 1 2 2 ...

Page 420: ...on 1 2006 11 28 Removal 4 TRANSFER BELT PL4 1 1 1 Open the FRONT COVER PL13 2 1 2 Release the lock by pulling up the levers on the left and right sides of the TRANSFER BELT PL4 1 1 Raise the TRANSFER BELT upright Continues to the next page Gnb03006KA 2 1 2 2 2 1 ...

Page 421: ...T PL4 1 1 3 Remove the TRANSFER BELT by releasing the right side lug on the TRANSFER BELT from the U shaped notch of the FRONT COVER and pulling out the left side lug on the TRANSFER BELT from the hole on the FRONT COVER Go to the next removal step Removal 5 DUPLEX MODULE PL11 1 1 Gnb03007KA 3 2 3 1 ...

Page 422: ...nt check that Steps 1 and 2 have been performed 1 Open the FRONT COVER PL13 2 1 2 Remove the TRANSFER BELT Removal 4 3 Release the lock by pulling the lever of the DUPLEX MODULE PL11 1 1 and then raise the DUPLEX MODULE 4 Release the two bosses on the backside of the DUPLEX MODULE from the holes on the FRONT COVER and then remove the DUPLEX MODULE Gnb03008KA 3 1 3 2 4 ...

Page 423: ...1 18 21 Described below is the removal procedure common among the TONER CARTRIDGEs C M Y and K Step 1 is for reference Before removing this component check that Step 1 has been performed 1 Open the FRONT COVER PL13 2 1 2 Remove the TONER CARTRIDGE toward you by pulling it by the left and right handles Gnb03009KA 2 ...

Page 424: ...ice operation 1 Open the FRONT COVER PL13 2 1 2 Open the DUPLEX GATE PL6 1 13 to about 45 degrees so that the flat faces of the right side pivot of the DUPLEX GATE comes parallel with the U shaped notch Pull out the right side pivot of the DUPLEX GATE from the U shaped notch diagonally backward 3 Pull out the left side pivot of the DUPLEX GATE from the hole on the printer Gnb03010KA 2 1 2 2 3 ...

Page 425: ...er vice operation 1 Open the FRONT COVER PL13 2 1 2 Open the DUPLEX GATE PL6 1 13 3 Release the lock by rotating the left and right levers of the FUSER PL6 1 10 to the outside direction 4 Disengage the bosses and connector P J171 of the FUSER by moving the FUSER slightly toward you Remove the FUSER upward Go to the next removal step Removal 9 SPUR ASSEMBLY PL7 1 1 Gnb03011KA 2 3 3 4 ...

Page 426: ...he left and right sides of the SPUR ASSEMBLY Steps 1 and 2 are for reference Before removing this component check that Steps 1 and 2 have been performed 1 Open the FRONT COVER PL13 2 1 2 Remove the FUSER Removal 8 3 Remove the one screw silver with flange tap 8mm that fixes the SPUR ASSEMBLY to the printer 4 Remove the SPUR ASSEMBLY from the printer Kmy03012KA 3 4 ...

Page 427: ...SSY EXIT OUT PL6 1 1 1 Open the FRONT COVER PL13 2 1 2 Remove two screws silver with flange tap 10mm that fix the CHUTE ASSY EXIT OUT PL6 1 1 to the FRONT COVER 3 Remove the CHUTE ASSY EXIT OUT from the FRONT COVER Go to the next removal step Removal 56 OPERATOR PANEL PL13 2 97 Kmy03013KA 2 2 3 ...

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Page 431: ...en FRONT COVER PL13 2 1 2 Remove the FUSER Removal 8 3 Remove the REAR COVER Removal 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the SPRING FEED MSI PL3 1 4 from the printer 9 Remove the GEAR MSI from the SHAFT MSI PL3 1 12 by releasing the hook on the GEAR MSI PL3 1 5 Continues to...

Page 432: ...nnector on the printer side cable 10 Disengage the connector P J256 of the MPF FEED SOLENOID PL3 1 3 11 Remove the harness of the MPF FEED SOLENOID from the DUCT MSI SOL PL3 1 2 and DUCT DRV PH PL8 1 8 12 Remove the one screw silver tap 8mm that fixes the MPF FEED SOLENOID to the printer 13 Remove the MPF FEED SOLENOID from the printer Gnb03018KA 10 2 10 1 11 12 13 ...

Page 433: ...move the FUSER Removal 8 3 Remove the REAR COVER Removal 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the SPRING FEED MSI PL3 1 4 from the printer 9 Remove the GEAR MSI from the SHAFT MSI PL3 1 12 by releasing the hook on the GEAR MSI PL3 1 5 10 Remove all the harnesses from the DUC...

Page 434: ...s RRPs Version 1 2006 11 28 Removal 15 FEED DRIVE ASSEMBLY PL8 1 7 11 Remove the DUCT DRV PH from the FEED DRIVE ASSEMBLY PL8 1 7 by releasing the hook on the DUCT DRV PH and moving it slightly backward Continues to the next page Gnb03019KA 11 1 11 2 ...

Page 435: ...LY to the printer When performing the step described below take care not to move the FEED DRIVE ASSEMBLY from the printer too far because they are connected with the harness 13 Remove the FEED DRIVE ASSEMBLY from the printer 14 Disengage the connector P J251 of the FEED DRIVE ASSEMBLY Go to the next removal step Removal 16 INTEGRATED FEEDER ASSEMBLY PL3 2 99 Gnb03020KA 12 12 13 14 12 12 ...

Page 436: ... Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the FEED DRIVE ASSEMBLY Removal 15 9 Remove the e rings that fix the BEARINGs on the left and right sides of the ROLL ASSY MSI PL3 1 8 and then remove the BEARINGs to the inside When performing the step described below take care not to drop and lose the BEARING EARTH PL3 1 6 and the BEARING PL3 1 13 10 Remove the ROLL...

Page 437: ...ry to remove the SENSOR PHOTO PL3 1 15 and COVER SNR PL3 1 16 11 Remove the two screws silver tap 10mm that fix the CHUTE MSI PL3 1 14 to the printer When performing the step described below take care not to move the CHUTE MSI from the printer too far because they are connected with the harness 12 Remove the CHUTE MSI from the printer Continues to the next page Gnb03022KA 11 11 12 ...

Page 438: ... the CLUTCH ASSY PH REGI PL3 2 23 the connector P J235 of the CLUTCH ASSY PH FEED PL3 2 24 and the connector P J234 of the CLUTCH ASSY PH TURN PL 3 2 25 15 Release the each harness from the clamps on the INTEGRATED FEEDER ASSEMBLY and printer 16 Remove the e rings that fix the CLUTCH ASSY PH REGI and the CLUTCH ASSY PH FEED to the INTEGRATED FEEDER ASSEMBLY 17 Remove the CLUTCH ASSY PH REGI and th...

Page 439: ...bed below take care not to drop and lose the SPRING EARTH on the right side of the INTEGRATED FEEDER ASSEMBLY 19 Release the left side boss on the INTEGRATED FEEDER ASSEMBLY from the hole on the printer Move the INTEGRATED FEEDER ASSEMBLY slightly backward to the left and release the two bosses One is provided with the SPRING EARTH on the right side from the hole on the printer 20 Remove the INTEG...

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Page 441: ...e the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Release the hook of the SHAFT PIVOT PL13 2 10 that fixes the LINK R PL13 3 20 to the FRONT COVER PL13 2 1 and then pull the SHAFT PIVOT to the outside and remove the LINK R from the FRONT COVER 9 Remove three screws silver tap 8mm that fix the SUPPORT LIN...

Page 442: ...M ASSEMBLY PL13 3 98 11 Remove the LEVER RELEASE PL13 3 17 from the printer 12 Remove the LINK R from the printer 13 Remove the SPRING SUPPORT PL13 3 16 from the printer 14 Remove the HOLDER DAMPER H PL13 3 18 from the printer together with the DAMPER OIL H PL13 3 19 Gnb03028KB 12 11 13 14 Yellow ...

Page 443: ...Remove the REAR COVER Removal 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Disengage the connector P J231 of the SIZE SWITCH ASSEMBLY 9 Remove the one screw silver tap 10mm that fixes the SIZE SWITCH ASSEMBLY to the printer 10 Remove the SIZE SWITCH ASSEMBLY by releasing the two bosses and...

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Page 445: ...ER PL13 2 1 2 Remove the FUSER Removal 8 3 Remove the REAR COVER Removal 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the one screw silver tap 10mm that fixes the TONER CARTRIDGE ASSEMBLY PL5 1 4 to the printer 9 Remove the TONER CARTRIDGE ASSEMBLY from the printer 10 Disengage the ...

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Page 448: ...ove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN L Removal 57 6 Remove the COVER POLE L Removal 58 7 Remove the LEFT COVER Removal 59 8 Release the hook of the SHAFT PIVOT PL13 2 10 that fixes the LINK L to the FRONT COVER PL13 2 1 and then remove the LINK L from the FRONT COVER by pulling the SHAFT PIVOT to the outside 9 Remove the three screws silver tap 8mm that fix the SUPPORT LINK L...

Page 449: ...EFT ARM ASSEMBLY PL7 1 97 11 Remove the LEVER RELEASE PL7 1 4 from the printer 12 Remove the LINK L from the printer 13 Remove the SPRING SUPPORT PL7 1 8 from the printer 14 Remove the HOLDER DAMPER PL7 1 6 from the printer together with the DAMPER OIL PL7 1 7 Gnb03036KB 14 11 13 12 Black ...

Page 450: ...e the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN L Removal 57 6 Remove the COVER POLE L Removal 58 7 Remove the LEFT COVER Removal 59 8 Remove the two screws silver tap 8mm that fix the DUCT SIDE L PL7 1 23 to the printer 9 Remove the DUCT SIDE L from the printer 10 Remove the one screw silver tap 10mm that fixes the LED ASSEMBLY PL5 1 15 to the printer 11 Remove the LED ASSEMBLY from the ...

Page 451: ...ve the COVER POLE L Removal 58 7 Remove the LEFT COVER Removal 59 When performing the step below leave the junction connector on the printer side cable 8 Release the four sets of connectors and harness of the TONER DISPENSER PL5 1 12 from the DUCT HARNESS MOT PL5 1 16 and disengage the four sets of connectors of the TONER DISPENSER MOTOR 9 Release two hooks that fix the DUCT HARNESS MOT to the pri...

Page 452: ... screw silver tap 10mm that fixes the TONER DISPENSER MOTOR to the printer 12 Release the lug on the TONER DISPENSER MOTOR by moving the TONER DISPENSER MOTOR slightly toward you Remove the TONER DISPENSER MOTOR from the printer Gnb03039KA 11 12 TONER DISPENSERMOTOR K TONER DISPENSERMOTOR C TONER DISPENSERMOTOR M TONER DISPENSERMOTOR Y ...

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Page 458: ...ve the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the BOX ASSY PRT AIO Removal 60 13 Remove the BOX ASSY FAX AIO Removal 62 When performing the step...

Page 459: ...e DUCT LOWER PL13 5 8 that fix the DUCT UPPER PL13 5 7 and then slide the DUCT UPPER backward to remove it 16 Remove the one screw silver 6mm that fixes the DUCT LOWER to the printer 17 Release the two hooks on the bottom of the DUCT LOWER from the holes of the printer and remove the DUCT LOWER Continues to the next page Gnb03150KA 15 1 15 2 15 1 16 17 ...

Page 460: ...dures RRPs Version 2 2007 03 20 Removal 32 HIGH VOLTAGE POWER SUPPLY PL5 1 17 18 Disengage the connector P J16 of the HIGH VOLTAGE POWER SUPPLY PL5 1 17 from the MACHINE CONTROL UNIT PL13 5 13 Continues to the next page Gnb03045KA 18 2 18 3 18 1 ...

Page 461: ...AGE POWER SUPPLY 20 Remove the five screws silver tap 10mm and the three screws silver 6mm that fix the HIGH VOLTAGE POWER SUPPLY to the printer 21 Remove the HIGH VOLTAGE POWER SUPPLY by releasing the upper part of the HIGH VOLTAGE POWER SUPPLY from the two lugs on the printer Pull out the connector of the HIGH VOLTAGE POWER SUPPLY from the hole on the printer Gnb03046KA 19 19 20 20 20 20 20 20 2...

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Page 463: ... the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the BOX ASSY PRT AIO Removal 60 13 Remove the BOX ASSY FAX AIO Removal 62 14 Release the harness of the HARN ASSY FUSER AIO PL13 6 5 from the three clamps on the FRAME ASSY EARTH PL13 3 2 15 Remove the four screws silver 6mm that fix the FRAME ASSY EARTH to the printer 16 Pull up the two h...

Page 464: ...ngage the connector P J12 of the PRINT HEAD PL13 3 12 from the MACHINE CONTROL UNIT PL13 5 13 remove the CORE PL13 3 13 from the harness 19 Release the harness of the PRINT HEAD from the three clamps and then pull the harness from the hole of the printer Continues to the next page Gnb03131KA 19 1 19 1 18 1 18 2 19 2 ...

Page 465: ... 99 20 Remove the four screws silver tap 10mm that fix the two SPRING ROSs PL 13 3 11 to the printer at the left and right sides 21 Remove the left and right SPRING ROSs from the printer 22 Remove the PRINT HEAD from the printer by pulling it up slowly by the handle Gnb03049KA 20 21 21 22 20 20 Handle 20 ...

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Page 467: ...Remove the REAR COVER Removal 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 When performing the step described below it is not necessary to disen...

Page 468: ...of the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE PL8 1 2 from the DUCT DRV MAIN PL8 1 9 16 Remove the one screw silver tap 10mm that fixes PHOTOCONDUCTOR PC DEVEL OPER DEV DRIVE to the printer 17 Remove the DUCT DRV MAIN from the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE by releasing the bosses on the DUCT DRV MAIN and sliding the DUCT DRV MAIN backward 18 Disengage the four connectors P J211 P J221 P J22...

Page 469: ...OPER DEV DRIVE PL8 1 2 20 Remove the six screws silver tap 10mm that fix the PHOTOCONDUCTOR PC DEVEL OPER DEV DRIVE to the printer 21 Remove the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE from the printer Go to the next removal step Removal 37 TONER CARTRIDGE SENSOR ASSEMBLY K PL5 1 4 Gnb03052KB 21 20 20 20 20 20 20 ...

Page 470: ...emoval 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the INTERLOCK SWITCH Removal 70 13 Remove the PHTOTCONDUCTOR PC DEVELOPER DEV DRIVE Removal 36 14 Remove the one screw silver tap 10mm that fixes the TONER CAR...

Page 471: ...al 38 MPF SEPARATOR ROLLER ASSEMBLY PL2 1 3 1 Remove the 250 SHEET PAPER TRAY PL2 1 1 from the printer 2 Release the two backside hooks of the MPF SEPARATOR ROLLER ASSEMBLY PL2 1 3 and then remove the MPF SEPARATOR ROLLER ASSEMBLY from the 250 SHEET PAPER TRAY Kmy03054KA 2 1 2 1 2 2 ...

Page 472: ...s the FEED ROLLER 1 Remove the 250 SHEET PAPER TRAY PL2 1 1 from the printer 2 Release the left and right hooks of the CVR RTD CST PL2 2 13 and then open the CVR RTD CST 3 Release the hook of the SEPARATOR ROLLER PL2 2 17 and then remove the SEPARATOR ROLLER from the SHAFT RETARD PL2 2 15 Kmy03055KA 2 1 2 1 3 1 3 2 2 2 ...

Page 473: ...2 Release the hook of the ROLL CORE MSI PL3 1 9 on the right of the MPF ROLLER PL 3 2 10 and slide the ROLL CORE MSI to the right 3 Release the groove on the MPF ROLLER from the vertical pin mounted on the SHAFT MSI PL3 1 12 by sliding the MPF ROLLER to the right 4 Remove the MPF ROLLER from the SHAFT MSI by rotating the MPF ROLLER 180 degrees Gnb03056KA 2 1 3 4 2 2 ...

Page 474: ...cedures RRPs Version 1 2006 11 28 Removal 41 FEED ROLLER PL3 2 53 1 Remove the 250 SHEET PAPER TRAY PL2 1 1 from the printer 2 Release the hooks of the FEED ROLLERs PL3 2 53 and remove the FEED ROLLERs from the shafts Kmy03057KA 2 1 2 1 2 2 2 2 ...

Page 475: ...SSEMBLY PL13 7 1 1 Remove the 250 SHEET PAPER TRAY PL2 1 1 of the printer 2 Remove the two FEEDER SCREWs PL13 7 3 that fix the 550 SHEET FEEDER ASSEMBLY PL13 7 1 to the printer The printer must be lifted by two people 3 Lift up the printer to separate it from the 550 SHEET FEEDER ASSEMBLY Gnb03058KA 2 2 3 ...

Page 476: ...8 Removal 43 550 TRAY REAR COVER PL13 7 4 1 Pull the 550 TRAY REAR COVER backward until it stops 2 Release the two hooks by depressing the center of the 550 TRAY REAR COVER and then remove the 550 TRAY REAR COVER from the 550 SHEET FEEDER ASSEMBLY PL13 7 1 Gnb03059KA 2 1 2 2 ...

Page 477: ...28 Removal 44 550 TRAY FEED ROLLER PL12 3 29 1 Remove the 550 SHEET PAPER TRAY PL12 4 1 from the 550 SHEET FEEDER ASSEMBLY PL13 7 1 2 Release the hooks of the 550 TRAY FEED ROLLERs PL12 3 29 and then remove the 550 TRAY FEED ROLLERs from the shafts Kmy03060KA 2 1 2 1 2 2 2 2 ...

Page 478: ...ER 1 Remove the 550 SHEET PAPER TRAY PL12 4 1 from the 550 SHEET FEEDER ASSEMBLY PL13 7 1 2 Release the left and right hooks of the CVR RTD CST PL12 5 13 and then open the CVR RTD CST 3 Release the hook of the 550 TRAY SEPARATOR ROLLER PL12 5 17 and then remove the 550 TRAY SEPARATOR ROLLER from the SHAFT RETARD PL12 5 15 Kmy03061KA 2 1 2 1 3 1 3 2 2 2 ...

Page 479: ...wristband to protect the MEMORY CARD from electrostatic damage 1 Loosen the SCREW KNURLING PL13 4 12 and then open the PLATE WINDOW ESS PL13 4 10 2 Gently spread open both the tabs on the socket holding the MEMORY CARD PL13 4 22 until the MEMORY CARD pops up slightly 3 Remove the MEMORY CARD Gnb03127KA 1 2 2 3 1 3 2 ...

Page 480: ...nd then open the PLATE WINDOW ess PL13 4 10 2 Remove the COVER USB PL13 4 25 from the printer by releasing its two hooks 3 Remove the WIRELESS PRINTER ADAPTER PL9 1 32 from the MULTI PROTOCOL CARD PL13 4 23 4 Remove the two SCREW KNURLINGs PL13 4 12 that fix the MULTI PROTOCOL CARD to the printer 5 Remove the MULTI PROTOCOL CARD from the ELECTRONIC SUB SYSTEM CONTROL BOARD PL13 4 20 Gnb03128KA 2 1...

Page 481: ...escribed below take care not to damage the bosses on the COVER EXTENDER 1 Open the COVER EXTENDER PL13 1 2 2 Remove the COVER EXTENDER by bending it and removing its left and right bosses from the holes on the TOP COVER PL13 1 1 For the replacement procedure of this part go to Replacement 74 COVER EXTENDER PL13 1 2 Gnb03003KA 2 1 2 2 2 3 ...

Page 482: ...VER PL13 1 6 to the printer 2 Release the five hooks on the backside of the REAR COVER from the printer by lifting up the REAR COVER slightly 3 Remove the REAR COVER from the printer by releasing the rim on the upper section of the REAR COVER from the inside of the TOP COVER PL13 1 1 Go to the next removal step Removal 50 COVER BOTTOM PL13 1 5 Gnb03154KA 1 1 2 3 ...

Page 483: ...holes of the COVER BOTTOM PL13 1 5 2 Remove the two screws silver 6mm that fix the COVER BOTTOM to the printer 3 Release the five lugs on the COVER BOTTOM by sliding the COVER BOTTOM backward and then remove the COVER BOTTOM from the printer Go to the next removal steps Removal 51 COVER POLE IN R PL13 1 4 or Removal 58 COVER POLE L PL13 1 11 Gnb03155KB 2 1 2 1 3 ...

Page 484: ...rmed 1 Remove the COVER BOTTOM Removal 50 2 Release the one hook on the rear side of the COVER POLE IN R PL13 1 4 from the printer by tilting the COVER POLE IN R inward 3 Remove the COVER POLE IN R from the printer by releasing the two hooks on the underside of the COVER POLE IN R from the holes on the TOP COVER PL13 1 1 Go to the next removal step Removal 52 COVER POLE R PL13 1 8 Gnb03156KA 2 3 3...

Page 485: ...e the four screws silver 6mm that fix the COVER POLE R PL13 1 8 to the printer 5 Release from the printer the lugs on the screw mounting positions on the front section of the COVER POLE R 6 Slide the rear section of the COVER POLE R outward 7 Remove the COVER POLE R from the printer by releasing the rims on the front section of the COVER POLE R from the TOP COVER PL13 1 1 and from the inside of th...

Page 486: ...Remove the COVER BOTTOM Removal 50 3 Remove the COVER POLE IN R Removal 51 4 Remove the COVER POLE R Removal 52 5 Disengage the connector P J481 of the POWER SWITCH PL13 5 4 6 Remove the two screws silver 6mm that fix the BRACKET MAIN SW PL13 5 5 to the printer 7 Remove the BRACKET MAIN SW from the printer together with the POWER SWITCH 8 Remove the POWER SWITCH from the BRACKET MAIN SW by releasi...

Page 487: ...ounting positions on the top side of the RIGHT COVER from the bosses on the printer 9 Release from the printer the one hook on the rear side of the RIGHT COVER by sliding the rear of the RIGHT COVER slightly outward 10 Release from the printer the two hooks on the front section of the RIGHT COVER by sliding the RIGHT COVER diagonally backward and then remove the RIGHT COVER from the printer Go to ...

Page 488: ...l 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the one screw silver 6mm that fixes to the printer the ground wire of the HARNESS ASSY FRONT COVER PL13 2 13 When performing the step below leave the junction connector on the printer side cable 9 Disengage the connector P J5301 of the ...

Page 489: ...ides of the FRONT COVER and then pull out the SHAFT PIVOT to the outside while holding the FRONT COVER Remove the FRONT COVER from the LINK L PL7 1 3 and LINK R PL13 3 20 on the printer 13 Release the hook of the SHAFT PIVOT MSI PL13 2 33 that fixes the left and right sides of the FRONT COVER and the MPF COVER to the printer and then pull out the SHAFT PIVOT MSI to the inside 14 Remove the FRONT C...

Page 490: ... the RIGHT COVER Removal 54 8 Remove the CHUTE ASSY EXIT OUT Removal 10 9 Remove the two screws silver tap 10mm that fix the OPERATOR PANEL PL13 2 2 to the FRONT COVER Take care not to move the OPERATOR PANEL away from the FRONT COVER too far because the OPERATOR PANEL is secured to the HARNESS ASSY FRONT COVER When performing the step described below take care not to drop or damage the OPERATOR P...

Page 491: ...2 1 13 Remove the SPRING LATCH PL13 2 6 from the hooks on the PLATE LATCH PL13 2 5 and the FRONT COVER 14 Remove the two screws silver with flange tap 10mm that fix the left and right sides of the LATCH FRONT PL13 2 4 to the FRONT COVER 15 Slide the PLATE LATCH and LATCH FRONT to the left and then remove the PLATE LATCH and LATCH FRONT from the FRONT COVER Continues to the next page Gnb03160KA 13 ...

Page 492: ...COVER 17 Release the rim of the BUTTON TOP from the FRONT COVER by spreading the FRONT COVER 18 Remove the COVER HARNESS from the FRONT COVER by releasing the rim of the COVER HARNESS 19 Disengage the connector P J5301 of the HARNESS ASSY A OP OPP PL13 2 24 20 Release the HARNESS ASSY A OP OPP from the DUCT DRV PH PL8 1 8 Continues to the next page Gnb03222KA 16 16 17 1 18 1 18 2 17 2 Gnb03162KA 1...

Page 493: ...03 20 Removal 56 OPERATOR PANEL PL13 2 97 21 Remove the four screws silver tap 8mm that fix the COVER HARNESS PL13 2 7 to the FRONT COVER 22 Remove the COVER HARNESS from the FRONT COVER 23 Remove the HARNESS ASSY A OP OPP from the FRONT COVER Gnb03163KB 21 21 21 22 23 21 ...

Page 494: ...med 1 Remove the COVER BOTTOM Removal 50 2 Release the two hooks on the rear side of the COVER POLE IN L PL13 1 3 from the printer by tilting the COVER POLE IN L inward 3 Remove the COVER POLE IN L from the printer by releasing the two hooks on the underside of the COVER POLE IN L from the holes on the TOP COVER PL13 1 1 Go to the next removal step Removal 58 COVER POLE L PL13 1 11 Gnb03164KA 2 3 ...

Page 495: ...the four screws silver 6mm that fix the COVER POLE L PL13 1 11 to the printer 5 Release from the printer the lugs on the screw mounting positions on the front section of the COVER POLE L 6 Slide the rear section of the COVER POLE L outward 7 Remove the COVER POLE L from the printer by releasing the rim on the front section of the COVER POLE L from the TOP COVER PL13 1 1 and from the inside of the ...

Page 496: ... 6mm that fix the LFTT COVER PL13 1 10 to the printer 8 Release the holes on the screw mounting positions of the top side of the LEFT COVER from the bosses on the printer 9 Release from the printer the one hook on the rear side of the LEFT COVER by sliding the rear section of the LEFT COVER outward 10 Release the two hooks on the front section of the LEFT COVER by sliding the LEFT COVER diagonally...

Page 497: ...l 50 3 Remove the COVER POLE IN L Removal 57 4 Remove the COVER POLE L Removal 58 5 Loosen the SCREW KNURLING PL13 4 12 and then open the PLATE WINDOW ESS PL13 4 10 6 Loosen the nine screws that fix the SHIELD ASSY ESS WINDOW PL13 4 7 to the printer 7 Remove the SHIELD ASSY ESS WINDOW from the printer by sliding the SHIELD slightly upward until the U shaped grooves on the SHIELD ASSY ESS WINDOW ar...

Page 498: ... the CLAMP SADDLE LES 1017 PL13 4 19 11 Disengage the connector of the HARNESS ASSY AIO ESS PL13 6 14 from the ELECTRONIC SUB SYSTEM CONTROL BOARD Remove from the printer the BOX ASSY PRT AIO together with the ELECTRONIC SUB SYSTEM CONTROL BOARD while pulling out the HARNESS ASSY AIO ESS through the hole on the BOX ASSY PRT AIO Go to the next removal steps Removal 61 ELECTRONIC SUB SYSTEM CONTROL ...

Page 499: ... Removal 49 2 Remove the COVER BOTTOM Removal 50 3 Remove the COVER POLE IN L Removal 57 4 Remove the COVER POLE L Removal 58 5 Remove the BOX ASSY PRT AIO Removal 60 6 Remove the three screws silver 6mm that fix the connector section of the ELECTRONIC SUB SYSTEM CONTROL BOARD PL13 4 20 to the BOX ASSY PRT AIO PL13 4 13 7 Remove the five screws silver 6mm that fix the ELECTRONIC SUB SYSTEM CONTROL...

Page 500: ...emove the COVER POLE L Removal 58 5 Remove the BOX ASSY PRT AIO Removal 60 6 Disengage all the connectors of the PWBA HYUI PL13 4 1 7 Remove the one screw silver 6mm that fixes the ground wire of the ADF SCANNER ASSY PL13 8 1 to the BOX ASSY FAX AIO PL 13 4 4 8 Remove the CORE FCR27 12 1 3 PL13 8 13 and the CORE ASSY FCR27 PL13 8 12 from the two flat cables 9 Remove the two CORE ASSY SC 18 PL13 8 ...

Page 501: ...he printer the BOX ASSY FAX AIO together with the PWBA HYUI and PWBA FAX PL13 4 2 while pulling out the harnesses through the hole on the BOX ASSY FAX AIO Go to the next removal steps Removal 63 PWBA FAX PL13 4 3 Removal 64 PWBA HYUI PL13 4 1 Removal 65 LOW VOLTAGE POWER SUPPLY PL13 5 14 Removal 66 HUMIDITY SENSOR PL13 5 11 Removal 70 INTERLOCK SWITCH PL13 5 3 or Removal 71 FAN PL13 5 10 Gnb03171K...

Page 502: ...med 1 Remove the REAR COVER Removal 49 2 Remove the COVER BOTTOM Removal 50 3 Remove the COVER POLE IN L Removal 57 4 Remove the COVER POLE L Removal 58 5 Remove the BOX ASSY PRT AIO Removal 60 6 Remove the two screws silver 6mm that fix the PWBA FAX PL13 4 3 to the BOX ASSY FAX AIO PL13 4 4 7 Remove the PWBA FAX from the PWBA HYUI PL 13 4 1 by releasing the hooks on the SUPPORT FAXs PL13 4 2 Gnb0...

Page 503: ...COVER Removal 49 2 Remove the COVER BOTTOM Removal 50 3 Remove the COVER POLE IN L Removal 57 4 Remove the COVER POLE L Removal 58 5 Remove the BOX ASSY PRT AIO Removal 60 6 Remove the BOX ASSY FAX AIO Removal 62 7 Remove the PWBA FAX Removal 63 8 Remove the five screws silver 6mm that fix the PWBA HYUI PL13 4 1 to the BOX ASSY FAX AIO PL13 4 4 9 Remove the PWBA HYUI from the BOX ASSY FAX AIO 10 R...

Page 504: ...ove the COVER BOTTOM Removal 50 3 Remove the COVER POLE IN L Removal 57 4 Remove the COVER POLE L Removal 58 5 Remove the BOX ASSY PRT AIO Removal 60 6 Remove the BOX ASSY FAX AIO Removal 62 7 Disengage all the connectors of the LOW VOLTAGE POWER SUPPLY PL13 5 14 8 Remove the seven screws silver 6mm that fix the LOW VOLTAGE POWER SUPPLY to the printer 9 Remove the LOW VOLTAGE POWER SUPPLY from the...

Page 505: ...he LEFT COVER Removal 59 8 Remove the BOX ASSY PRT AIO Removal 60 9 Remove the BOX ASSY FAX AIO Removal 62 10 Remove the one screw silver tap 10mm that fixes the BRACKET SENSOR HUM PL13 5 12 to the printer 11 Remove the BRACKET SENSOR HUM together with the HUMIDITY SENSOR PL13 5 11 by sliding the BRACKET SENSOR HUM upward until its hooks are released from the holes on the printer 12 Disengage the ...

Page 506: ...s until NVM Save is displayed Press the key once 7 Press the key twice and NVM Save is performed 8 After NVM Save is complete press the CANCEL key several times until IOT Diag is displayed 9 Press the key several times until Complete is displayed 10 Press the key three times Ready to Print is displayed 11 Turn off the power 12 Remove the POWER CORD from the AC outlet Steps 13 through 22 are for re...

Page 507: ...IT PL13 5 13 23 Disengage all the connectors of the MACHINE CONTROL UNIT PL13 5 13 24 Release the harnesses from the clamps 25 Remove the six screws silver 6mm that fix the MACHINE CONTROL UNIT to the printer 26 Remove the MACHINE CONTROL UNIT from the printer Gnb03176KA 25 25 25 26 25 25 25 23 24 24 24 24 ...

Page 508: ...the RIGHT COVER Removal 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the three screws silver 6mm and the one screw silver tap 8mm that fix the TOP COVER PL13 1 1 to the printer 12 Lift the rear end of the TOP COVER to release the two bosses on the center front and the left front on the TOP COVER from the hook and hole...

Page 509: ...COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the BOX ASSY PRT AIO Removal 60 13 Disengage the connector P J52 of the SPEAKER ASSY PL13 5 6 from the PWBA HYUI PL 13 4 1 14 Release the harness of the SPEAKER ASSY from the two cla...

Page 510: ...l 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the BOX ASSY PRT AIO Removal 60 13 Remove the BOX ASSY FAX AIO Removal 62 14 Disengage the connector P J44 of the INTERLOCK SWITCH PL13 5 3 from the LOW VOLTAGE POWER SUPPLY PL13 5 14 15 Release the harness of the INTERLOCK SWITCH from t...

Page 511: ...R POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the BOX ASSY PRT AIO Removal 60 13 Remove the BOX ASSY FAX AIO Removal 62 14 Disengage the connector P J503 of the FAN PL13 5 10 from the LOW VOLTAGE POWER SUPPLY PL13 5 14 15 Release the harness of the FAN from the four clamps and pull it out of the hole on ...

Page 512: ... Removal and Replacement Procedures RRPs Version 1 2006 11 28 Removal 71 FAN PL13 5 10 19 Remove the one screw silver tap 32mm that fix the PLATE DUCT to tha FAN 20 Remove the PLATE DUCT from the FAN Gnb03226KA 19 20 ...

Page 513: ... the FRONT COVER PL13 2 1 2 Remove the FUSER Removal 8 3 Remove the REAR COVER Removal 49 4 Remove the COVER BOTTOM Removal 50 5 Remove the COVER POLE IN R Removal 51 6 Remove the COVER POLE R Removal 52 7 Remove the RIGHT COVER Removal 54 8 Remove the COVER POLE IN L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove th...

Page 514: ...CANNER ASSY from the PWBA HYUI PL13 4 1 15 Remove the one screw silver 6mm that fixes the ground wire of the ADF SCANNER ASSY to the BOX ASSY FAX AIO PL13 4 4 16 Remove the CORE FCR27 12 1 3 PL13 8 13 and the CORE ASSY FCR27 PL13 8 12 from the two flat cables 17 Remove the two CORE ASSY SC 18 PL13 8 14 on the connectors J62 J63 from the harness Continues to the next page Gnb03181KB 14 14 15 16 16 ...

Page 515: ...R by releasing the two hooks on the DUCT LOWER PL13 5 8 and sliding the DUCT UPPER backward 19 Remove the one screw silver 6mm that fixes the DUCT LOWER to the printer 20 Release the two hooks on the bottom of the DUCT LOWER from the holes of the printer and remove the DUCT LOWER Continues to the next page Gnb03182KB 18 1 18 2 18 1 19 20 ...

Page 516: ...ix clamps and pull it out of the slot on the PLATE ASSY FAX AIO PL13 4 5 22 Release the two hooks on the CORE SFT 25SN PL13 8 11 remove the CORE SFT 25SN from the harness 23 Release the two flat cables from the under side of the film 24 Release the two flat cables from the SPACER ASSY FFC PL13 3 14 Continues to the next page Gnb03183KB 21 21 24 21 22 1 22 2 21 23 1 23 2 ...

Page 517: ...Remove the PLATE SUB PL13 8 8 from the printer by removing the two SCREWs PL13 8 9 When performing the step described below ensure that the harness of the ADF SCANNER ASSY will not be caught inside the printer 27 Remove the ADF SCANNER ASSY from the printer by lifting it slowly upward Go to the next removal step Removal 73 ADF ASSY PL13 8 2 SCANNER ASSY PL13 8 7 Gnb03184KB 25 25 25 26 1 26 2 27 26...

Page 518: ... L Removal 57 9 Remove the COVER POLE L Removal 58 10 Remove the LEFT COVER Removal 59 11 Remove the TOP COVER Removal 68 12 Remove the BOX ASSY PRT AIO Removal 60 13 Remove the FAN Removal 71 14 Remove the ADF SCANNER ASSY Removal 72 When placing the removed ADF SCANNER ASSY on a table take care not to damage the harness of the ADF SCANNER ASSY by pinching it between the ADF SCANNER ASSY and the ...

Page 519: ...DF SEPARATOR PAD PL13 8 5 ADF SEPARATOR SPRING PL13 8 6 1 Open the cover of the AFD ASSY PL13 8 2 2 Release the front shaft of the AFD FEED ROLLER PL13 8 3 from the AFD ASSY 3 Remove the ADF FEED ROLLER by releasing the rear shaft of the AFD FEED ROLLER from the AFD ASSY Continues to the next page Gnb03186KA 1 2 3 ...

Page 520: ...3 8 6 4 Release the hook that fixes the AFD SEPARATOR PAD PL13 8 5 to the AFD ASSY 5 Slide the ADF SEPARATOR PAD backward until the front shaft of the ADF SEPARATOR PAD is released from the hole on the ADF ASSY and then remove the ADF SEPARATOR PAD by releasing the rear shaft 6 Remove the ADF SEPARATOR SPRING PL13 8 6 from the boss on the ADF ASSY Gnb03187KA 4 5 6 ...

Page 521: ...0 1 Open the COVER of the ADF ASSY PL13 8 2 2 Bend the rear side mounting section of the KIT TRAY MAIN PL13 8 10 release the boss of the KIT TRAY MAIN from the hole of the ADF ASSY PL13 8 2 3 Release the front side boss of the KIT TRAY MAIN from the hole of the ADF ASSY remove the KIT TRAY MAIN Gnb03224KA 1 2 3 ...

Page 522: ...ER 1 Slide the 550 TRAY SEPARATOR ROLLER onto the SHAFT RETARD so that the lug on the 550 TRAY SEPARATOR ROLLER is mated with the notch on the CLUTCH FRICTION RET PL12 5 16 Lock the hook on the other end of the 550 TRAY SEPARATOR ROLLER into the groove on the SHAFT RETARD 2 Close the CVR RTD CST 3 Replace the 550 SHEET PAPER TRAY to the 550 SHEET FEEDER ASSEMBLY Kmy03121KA 1 2 ...

Page 523: ...D ROLLERs onto the shafts so that the lugs on the 550 TRAY FEED ROLLERs are mated with the notches on the ROLL ASSY GEAR NUDGERs PL12 3 22 and CLUTCH ONE WAY FEED PL12 3 28 Lock the hooks on the other end of the 550 TRAY FEED ROLLERs into the grooves on the shafts 2 Replace the 550 SHEET PAPER TRAY to the 550 SHEET FEEDER ASSEMBLY Kmy03120KA 1 1 ...

Page 524: ... 2006 11 28 Replacement 3 550 TRAY REAR COVER PL13 7 4 1 Insert the 550 TRAY REAR COVER into the 550 SHEET FEEDER ASSEMBLY 2 Push the 550 TRAY REAR COVER frontward until it is locked to the 550 SHEET FEEDER ASSEMBLY at the two hooks on its front edge Gnb03119KA 1 2 2 ...

Page 525: ...r must be lifted by two people 1 Place the printer on the 550 SHEET FEEDER ASSEMBLY with the four holes on the bottom of the printer aligned with the studs on the 550 SHEET FEEDER ASSEMBLY 2 Secure the printer to the 550 SHEET FEEDER ASSEMBLY using the two FEEDER SCREWS 3 Replace the 250 SHEET PAPER TRAY to the printer Gnb03118KA 2 2 1 ...

Page 526: ...ide the FEED ROLLERs onto the shafts so that the lugs on the FEED ROLLERs are mated with the notches on the ROLL ASSY GEAR NUDGER PL3 2 46 and CLUTCH ONEWAY FEED PL3 2 52 Lock the hooks on the other end of the FEED ROLLERs into the grooves on the shafts 2 Replace the 250 SHEET PAPER TRAY to the printer Kmy03117KA 1 1 ...

Page 527: ...pward 2 Rotate the MPF ROLLER 180 degrees so that the pin on the SHAFT MSI is aligned with the groove on the MPF ROLLER 3 Slide the MPF ROLLER to the right so that the MPF ROLLER covers the pin on the SHAFT MSI 4 Slide the right ROLL CORE MSI to the left Secure the hook on the ROLL CORE MSI into the groove on the SHAFT MSI 5 Replace the 250 SHEET PAPER TRAY to the printer Gnb03116KA 1 2 3 4 ...

Page 528: ...FEED ROLLER 1 Slide the SEPARATOR ROLLER onto the SHAFT RETARD so that the lug on the SEPARA TOR ROLLER is mated with the notch on the CLUTCH FRICTION RET PL2 2 16 Secure the hook on the other end of the SEPARATOR ROLLER into the groove on the SHAFT RETARD 2 Close the CVR RTD CST 3 Replace the 250 SHEET PAPER TRAY Kmy03115KA 2 1 ...

Page 529: ...OR ROLLER ASSEMBLY PL2 1 3 1 Replace the MPF SEPARATOR ROLLER ASSEMBLY by mating the bosses of the MPF SEP ARATOR ROLLER ASSEMBLY with the holes of the 250 SHEET PAPER TRAY Secure the MPF SEPARATOR ROLLER ASSEMBLY with the two backside hooks 2 Replace the 250 SHEET PAPER TRAY to the printer Kmy03114KA 1 ...

Page 530: ...ARTRIDGE SENSOR ASSEMBLY K 2 Replace the TONER CARTRIDGE SENSOR ASSEMBLY K by mating the two holes on the TONER CARTRIDGE SENSOR ASSEMBLY K with the bosses on the printer 3 Secure the TONER CARTRIDGE SENSOR ASSEMBLY K to the printer using the one screw silver tap 10mm Go to the next replacement step Replacement 10 PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE PL8 1 2 Gnb03113KA 3 2 1 ...

Page 531: ...tion ensure that the grounding wire is also secured with the same screw 1 Replace the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE by aligning the gear of each drive of the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE with the holes on the printer 2 Secure the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE to the printer using the six screws silver tap 10mm Continues to the next page Gnb03111KB 2 A 2 2 2 2 2 1 ...

Page 532: ...and the connector P J2761 of the EXIT CLUTCH in the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE 5 Replace the DUCT DRV MAIN by mating its three hooks into the holes on the PHOTOCON DUCTOR PC DEVELOPER DEV DRIVE and lock the bosses by sliding the DUCT DRV MAIN forward 6 Replace the one remaining screw silver tap 10mm that fixes the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE to the printer 7 Route the harness ...

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Page 534: ...he underside boss of the PRINT HEAD with the hole on the printer 2 Place the two SPRING ROSs onto the left and right side bosses on the PRINT HEAD so that the holes of SPRING ROSs are mated with the bosses on the printer 3 Secure the SPRING ROSs to the printer using the four screws silver tap 10mm Continues to the next page Gnb03109KA 3 2 2 1 3 3 3 ...

Page 535: ...4 Route the harness of the PRINT HEAD through the hole of the printer 5 Replace the CORE to the harness of the PRINT HEAD and then engage the connector P J12 to the connector of the MACHINE CONTROL UNIT 6 Secure the harness of the PRNT HEAD with the three clamps Continues to the next page Gnb03132KA 6 6 5 2 5 1 4 ...

Page 536: ...the printer by inserting the two hooks on the front side of the FRAME ASSY EARTH into the holes of the printer 8 Secure the FRAME ASSY EARTH to the printer using the four screws silver 6mm 9 Replace the two clamps on the harness of the HARN ASSY FUSER AIO to the FRAME ASSY EARTH 10 Secure the harness of the HARN ASSY FUSER AIO with the three clamps on the FRAME ASSY EARTH Go to the next replacemen...

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Page 538: ...e backside tab on the printer In the step described below out of the screw fixing positions of the HIGH VOLTAGE POWER SUPPLY the three screw fixing positions with white bearing surfaces must be fixed with the 6mm silver screws 3 Secure the HIGH VOLTAGE POWER SUPPLY with the five screws silver tap 10mm and the three screws silver 6mm When performing the step described below secure the red harness o...

Page 539: ...cement 14 HIGH VOLTAGE POWER SUPPLY PL5 1 17 5 Route the harness of the HIGH VOLTAGE POWER SUPPLY through the hole of the printer 6 Engage the connector P J16 of the HIGH VOLTAGE POWER SUPPLY to the connector of the MACHINE CONTROL UNIT Continues to the next page Gnb03106KA 6 2 5 6 1 ...

Page 540: ...he DUCT LOWER into the hole of the printer and then replace the DUCT LOWER to the printer 8 Secure the DUCT LOWER to the printer using the one screw silver 6mm 9 Place the DUCT UPPER on the DUCT LOWER Slide the DUCT UPPER forward until the DUCT UPPER is hooked by the two hooks Go to the next replacement step Replacement 51 FAN PL13 5 10 Gnb03153KA 8 9 7 ...

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Page 546: ... MOTORs C M Y and K 1 Replace the TONER DISPENSER MOTOR to the printer by mating the tab of the TONER DISPENSER MOTOR with the hole on the printer and moving it slightly backward 2 Secure the TONER DISPENSER MOTOR to the printer using the one screw silver tap 10mm Continues to the next page Kmy03098KA 2 1 TONER DISPENSERMOTOR K TONER DISPENSERMOTOR C TONER DISPENSERMOTOR M TONER DISPENSERMOTOR Y ...

Page 547: ... through the hole of the DUCT HARNESS MOT 4 Mate the tab of the DUCT HARNESS MOT with the hole on the printer and secure the DUCT HARNESS MOT with the two hooks on the printer 5 Engage the four sets of connectors of the TONER DISPENSER MOTOR and route the harness along the DUCT HARNESS MOT Go to the next replacement step Replacement 63 LEFT COVER PL13 1 10 Gnb03099KA 5 3 3 3 3 5 5 5 4 ...

Page 548: ...he holes on the printer and then secure the LED ASSEMBLY at the two hooks 3 Fix the LED ASSEMBLY to the printer using the one screw silver tap 10mm 4 Replace the DUCT SID L by mating the two holes on the DUCT SIDE L with the bosses on the printer 5 Secure the DUCT SIDE L to the printer using the two screws silver tap 8mm Go to the next replacement step Replacement 63 LEFT COVER PL13 1 10 Kmy03097K...

Page 549: ...the LEFT ARM ASSEMBLY are black 1 Replace the HOLDER DAMPER to the printer together with the DAMPER OIL 2 Replace the SPRING SUPPORT to the printer 3 Replace the LINK L by mating the backside groove on the LINK L with the boss on the printer and pulling the DAMPER OIL slightly upward When performing the step described below pay attention to the orientation of the LEVER RELEASE Ensure that the long...

Page 550: ...e two holes of the SUPPORT LINK L with the bosses on the printer 6 Secure the SUPPORT LINK L using the three screws silver tap 8mm 7 Mate the fitting hole on the LINK L with the left side fitting hole on the FRONT COVER Insert the SHAFT PIVOT and secure with the hook Go to the next replacement step Replacement 63 LEFT COVER PL13 1 10 Gnb03096KA 7 2 7 1 5 6 6 6 ...

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Page 553: ... 1 Engage the connector of the TONER CARTRIDGE SENSOR ASSEMBLY 2 Mate the two holes on the TONER CARTRIDGE SENSOR ASSEMBLY with the bosses on the printer 3 Secure the TONER CARTRIDGE SENSOR ASSEMBLY to the printer using the one screw silver tap 10mm Go to the next replacement step Replacement 68 RIGHT COVER PL13 1 9 Gnb03091KA TONER CARTRIDGE SENSOR ASSEMBLY C TONER CARTRIDGE SENSOR ASSEMBLY M TON...

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Page 555: ...SWITCH ASSEMBLY into the hole on the printer and insert the two bosses of the SIZE SWITCH ASSEMBLY into the holes on the printer 2 Secure the SIZE SWITCH ASSEMBLY to the printer using the one screw silver tap 10mm 3 Engage the connector P J231 of the SIZE SWITCH ASSEMBLY Go to the next replacement step Replacement 68 RIGHT COVER PL13 1 9 Gnb03089KA 3 2 1 1 1 2 ...

Page 556: ...T ARM ASSEMBLY are black 1 Replace the HOLDER DAMPER H to the printer together with the DAMPER OIL H 2 Replace the SPRING SUPPORT to the printer 3 Replace the LINK R by mating the backside groove on the LINK R with the boss on the printer and then pulling the DAMPER OIL H slightly upward When performing the step described below pay attention to the orientation of the LEVER RELEASE Ensure that the ...

Page 557: ...les on the SUPPORT LINK R with the bosses on the printer 6 Secure the SUPPORT LINK R to the printer using the three screws silver tap 8mm 7 Mate the fitting hole on the LINK R with the right side fitting hole on the FRONT COVER Insert the SHAFT PIVOT and secure using the hook Go to the next replacement step Replacement 68 RIGHT COVER PL13 1 9 Gnb03088KA 7 2 5 7 1 6 6 6 ...

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Page 559: ...gonally into the printer so that the right side of the INTEGRATED FEEDER ASSEMBLY goes in first 2 Route the harness with the two connectors coming from the INTEGRATED FEEDER ASSEM BLY and the connector of the CLUTCH ASSY PH TURN out of the hole on the printer from inside 3 Insert the bearing the clutch and the two bosses One is provided with the SPRING EARTH on the right side of the INTEGRATED FEE...

Page 560: ...CH ASSY PH REGI to the printer by mating the fitting groove on the CLUTCH ASSY PH REGI with the lug on the printer 8 Replace the CLUTCH ASSY PH REGI and CLUTCH ASSY PH FEED to the INTEGRATED FEEDER ASSEMBLY using the e rings 9 Route the harnesses along the printer and bind them with the clamps on the INTEGRATED FEEDER ASSEMBLY and the printer When engaging the connectors of the CLUTCHes match the ...

Page 561: ...erforming the step described below ensure that the harness will not be caught between the CHUTE MSI and the printer 12 Replace the CHUTE MSI by mating the two bosses on the CHUTE MSI with the holes on the printer 13 Secure the CHUTE MSI to the printer using the two screws silver tap 10mm Continues to the next page Kmy03083KB 13 13 12 ...

Page 562: ...f the right BEARING is black The color of the left BEARING is white 14 Replace the ROLL ASSY MSI to the printer by inserting the right and left ends of the ROLL ASSY MSI into the holes on the printer 15 Slide the left and right of the BEARINGs outward into the holes on the printer and secure using the e rings Go to the next replacement step Replacement 31 FEED DRIVE ASSEMBLY PL8 1 7 Kmy03084KB Bla...

Page 563: ...ness of the connector to be engaged to the DEVE MOTOR of the PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE PL8 1 2 must be routed through the hook above the FEED DRIVE ASSEMBLY 2 Replace the FEED DRIVE ASSEMBLY by mating the two holes of the FEED DRIVE ASSEM BLY with the bosses on the printer 3 Secure the FEED DRIVE ASSEMBLY to the printer using the four screws silver tap 10mm Continues to the next page G...

Page 564: ...H with the holes on the FEED DRIVE ASSY Secure the DUCT DRV PH by moving it frontward allowing the hooks to lock into place When performing the step below route the HARNESS ASSY A OP OPP over the HAR NESS ASSY FRONT COVER 5 Route all the harnesses along the DUCT DRV PH Continues to the next page Gnb03079KB 4 HARNESS ASSY A OP OPP NOTE HARNESS ASSY FRONT COVER ...

Page 565: ...AR MSI to the SHAFT MSI and lock the hook of the GEAR MSI into the groove of the SHAFT MSI When performing the step described below pay attention to the orientation of the SPRING FEED MSI Ensure that the longer J shaped hook of the SPRING FEED MSI is anchored to the GEAR MSI 7 Anchor the SPRING FEED MSI to the GEAR MSI and the printer Go to the next replacement step Replacement 68 RIGHT COVER PL13...

Page 566: ...8mm screws are used to secure the MPF FEED SOLENOID Use of 10mm screws will damage the frame 2 Secure the MPF FEED SOLENOID to the printer using the one screw silver tap 8mm 3 Route the harness of the MPF FEED SOLENOID to the DUCT MSI SOL and DUCT DRV PH The harness color of the MPF FEED SOLENOID gray does not match that of the printer yellow 4 Engage the connector P J256 of the MPF FEED SOLENOID ...

Page 567: ...he GEAR MSI to the SHAFT MSI and lock the hook on the GEAR MSI into the groove on the SHAFT MSI When carrying out the work shown below pay attention to attach the SPRING FEED MSI in the right direction Attach the hyperelliptic side of the SPRING FEED MSI to the GEAR MSI 6 Anchor the SPRING FEED MSI to the printer and GEAR MSI Go to the next replacement step Replacement 68 RIGHT COVER PL13 1 9 Prin...

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Page 571: ...SSY EXIT OUT PL6 1 1 1 Replace the CHUTE ASSY EXIT OUT to the FRONT COVER by mating the two springs of the CHUTE ASSY EXIT OUT with the ribs on the FRONT COVER 2 Secure the CHUTE ASSY EXIT OUT to the FRONT COVER using the two screws silver with flange tap 10mm 3 Close the FRONT COVER Kmy03072KA 2 2 1 ...

Page 572: ...edure common between the left and right sides of the SPUR ASSEMBLY 1 Replace the SPUR ASSEMBLY to the printer by mating the two holes on the SPUR ASSEM BLY with the bosses on the printer 2 Secure the SPUR ASSEMBLY to the printer with the one screw silver with flange tap 8mm Go to the next replacement step Replacement 38 FUSER PL6 1 10 Kmy03071KA 2 1 ...

Page 573: ... Put the FUSER on the printer 2 Insert the two rear side bosses of the FUSER into the holes on the printer by moving the FUSER slightly backward engage the connector P J171 of the FUSER 3 Rotate the left and right levers of the FUSER inward 4 Close the DUPLEX GATE 5 Close the FRONT COVER Gnb03070KA 4 3 3 1 2 ...

Page 574: ...ice operation 1 Insert the left side boss of the DUPLEX GATE with the hole of the printer 2 Open the DUPLEX GATE PL6 1 13 to about 45 degrees so that the flat faces of the right side pivot of the DUPLEX GATE comes parallel with the U shaped notch Push in the right side pivot of the DUPLEX GATE into the U shaped notch diagonally forward 3 Close the DUPLEX GATE 4 Close the FRONT COVER Gnb03069KA 2 1...

Page 575: ...bed below is the replacement procedure common among TONER CARTRIDGEs C M Y and K If all the TONER CARTRIDGEs are removed attach them in the order of Yellow Magenta Cyan and Black from the bottom 1 Replace the TONER CARTRIDGE inserting it by the left and right handles along the guide on the printer 2 Close the FRONT COVER Gnb03068KA 1 ...

Page 576: ...TOR CAP PL13 2 38 on the connector of the FRONT COVER when installing new DUPLEX MODULE 1 Replace the DUPLEX MODULE slowly by mating the two backside bosses of the DUPLEX MODULE with the holes on the FRONT COVER and then secure with the lever Go to the next replacement step Replacement 42 TRANSFER BELT PL4 1 1 Gnb03067KB 1 2 1 1 1 1 NOTE ...

Page 577: ... 42 TRANSFER BELT PL4 1 1 1 Replace the TRANSFER BELT by inserting the left side boss on the TRANSFER BELT into the hole on the FRONT COVER and then inserting the right side boss on the TRANSFER BELT into the U shaped groove on the FRONT COVER Continues to the next page Gnb03065KA 1 2 1 1 ...

Page 578: ...oval and Replacement Procedures RRPs Version 1 2006 11 28 Replacement 42 TRANSFER BELT PL4 1 1 2 Tilt the TRANSFER BELT slowly and then secure with the left and right levers 3 Close the FRONT COVER Gnb03066KA 2 2 2 1 2 2 ...

Page 579: ...d Replacement Procedures RRPs Version 1 2006 11 28 Replacement 43 TRAY REAR COVER PL13 1 7 1 Insert the TRAY REAR COVER into the printer 2 Secure by locking the two front hooks on TRAY REAR COVER to the printer Gnb03064KA 2 2 1 ...

Page 580: ...3 171 Chapter 3 Removal and Replacement Procedures RRPs Version 2 2007 03 20 Replacement 44 MPF COVER PL13 2 99 Continues to the next page Kmy03063KA LEVER MSI 1 NOTE 2 2 1 1 3 1 3 1 3 2 3 2 ...

Page 581: ... the FRONT COVER 2 Insert the SHAFT PIVOT MSI into the left and right side fitting holes on the MPF COVER and then secure the SHAFT PIVOT MSI with the hook When performing the step described below make sure that the LEVER MSI 1 is on the LINK ASSY MSI R 3 Mate the LINK ASSY MSIs on the left and right sides of the MPF COVER with the fitting holes on the FRONT COVER Insert the PIN PIVOT MSI and secu...

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Page 583: ...e printer and then replace the MULTI PROTOCOL CARD to the ELECTRONIC SUB SYSTEM CONTROL BOARD 2 Secure the MULTI PROTOCOL CARD to the printer using the two SCREW KNURLINGs PL13 4 12 3 Replace the WIRELESS PRINTER ADAPTER to the MULTI PROTOCOL CARD 4 Replace the COVER USB to the printer and secure with the hook 5 Close the PLATE WINDOW ESS and secure the SCREW KNURLING Gnb03129KA 4 3 2 1 2 5 ...

Page 584: ...EMORY CARD PL13 4 22 1 Fit the MEMORY CARD into the socket by mating the notch of the MEMORY CARD with the lug on the socket 2 Push the MEMORY CARD toward the ELECTRONIC SUB SYSTEM CONTROL BOARD until it snaps into place 3 Close the SHIELD WINDOW and secure the SCREW KNURLING Gnb03130KA 1 2 2 3 ...

Page 585: ...ATOR SPRING PL13 8 6 1 Mate the ADF SEPARATOR SPRING with the lug of the ADF ASSY 2 Insert the rear side shaft of the ADF SEPARATOR PAD into the bearing of the ADF ASSY and then insert the front side shaft of the ADF SEPARATOR PAD into the bearing of the ADF ASSY Secure the ADF SEPARATOR PAD with the hook Continues to the next page Gnb03188KA 2 2 2 1 1 ...

Page 586: ...R PL13 8 4 to the ADF FEED ROLLER 4 Insert the rear side shaft of the ADF FEED ROLLER into the bearing of the ADF ASSY and then insert the front side shaft of the ADF FEED ROLLER into the bearing of the ADF ASSY 5 Remove the ADF FEED ROLLER HOLDER from the ADF FEED ROLLER by pinching the front and rear side tabs of the ADF FEED ROLLER HOLDER 6 Close the cover of the ADF ASSY Gnb03189KA 4 1 5 1 5 1...

Page 587: ...DF ASSY through the hole of the SCANNER ASSY 2 Replace the ADF ASSY to the SCANNER ASSY by inserting the left and right side hinges of the ADF ASSY into the holes of the SCANNER ASSY 3 Replace the clamp on the harness of the ADF ASSY to the backside of the SCANNER ASSY Go to the next replacement step Replacement 50 ADF SCANNER ASSY PL13 8 1 Gnb03190KA 1 3 2 2 ...

Page 588: ...he steps described below should be performed before installing the new ADF SCANNER ASSY to the printer main body Otherwise these steps will be difficult to perform When checking the label on the scanner take care not to damage the tray or other parts of the ADF SCANNER ASSY The correction values in the illustration are examples only and not the actual values 1 Scanner parameter values are provided...

Page 589: ... harness and flat cables of the ADF SCANNER ASSY to the printer and then replace the ADF SCANNER ASSY to the printer When performing the step described below ensure that the PLATE SUB is installed in direction as shown in the figure 3 Secure the PLATE SUB to the printer using the two screws PL13 8 9 4 Secure the ADF SCANNER ASSY to the printer using the six screws silver with flange 6mm Continues ...

Page 590: ...ng the step described below ensure that the harness comes on top at the point where the harness and flat cable of the ADF SCANNER ASSY overlap each other 7 Route the harness of the ADF SCANNER ASSY to the printer through the slot of the PLATE ASSY FAX AIO Attach the CORE SFT 25SN at the position shown in the illustration 8 Attach the harness not covered with a protection tube coming from the SCANN...

Page 591: ...UCT LOWER to the printer by inserting the two hooks of the DUCT LOWER into the holes of the printer 11 Secure the DUCT LOWER to the printer using the one screw silver 6mm 12 Place the DUCT UPPER on the DUCT LOWER Slide the DUCT UPPER forward until the DUCT UPPER is hooked by the two hooks Continues to the next page Gnb03193KB 11 12 10 ...

Page 592: ...Attach the CORE ASSY FRC27 to the narrower flat cable 15 Attach the CORE ASSY SC 18 to each harness of the connectors J62 J63 16 Secure the grand wire of the ADF SCANNER ASSY to the BOX ASSY FAX AIO using the one screw silver 6mm 17 Engage the four connectors P J60 61 62 63 of the harness and connect the two flat cables P J64 65 to the PWBA HYUI Gnb03194KB 17 17 16 13 14 15 15 ...

Page 593: ...low are the adjustment procedure to be performed after the ADF SCANNER ASSY is replaced 18 Engage the power code with the printer and the outlet 19 Turn on the power while holding down the and the keys 20 Release the keys when Please wait is displayed 21 In Customer Mode FAX Scanner Diag and Printer Diag are displayed 22 Select the FAX Scanner Diag and press the key 23 Press the key to select the ...

Page 594: ...our note using the arrow keys and press the key 27 Press the Cancel key to select the Index HEX 28 Repeat these steps to input all the values you have noted down 29 Press the Cancel key three times after setting all the values you have noted down 30 Press the key to select the Complete 31 Press the key twice 32 The Diag mode menu returns to the main screen automatically Go to the next replacement ...

Page 595: ... described below take care to check the orientation of the FAN Replace the PLATE DUCT to the opposite side of the label surface 1 Mate the lug of the PLATE DUCT with the notch of the FAN and replace the PLATE DUCT to the FAN 2 Secure the PLATE DUCT to the FAN using the one screw silver tap 32mm Gnb03227KA LABEL NOTE 2 1 notch lug ...

Page 596: ...CT 4 Secure the FAN to the Printer using the two screws silver tap 32mm 5 Secure the PLATE DUCT to the printer using the two screws silver tap 8mm 6 Route the harness of the FAN to the printer through the slot 7 Engage the connector P J503 of the FAN to the LOW VOLTAGE POWER SUPPLY 8 Secure the harness of the FAN with the four clamps Go to the next replacement step Replacement 60 BOX ASSY FAX AIO ...

Page 597: ... SWITCH to the printer using the one screw silver tap 16mm 3 Route the harness of the INTERLOCK SWITCH to the DUCT DRV MAIN 4 Route the harness of the INTERLOCK SWITCH through the hole of the printer 5 Engage the connector P J44 of the INTERLOCK SWITCH to the LOW VOLTAGE POWER SUPPLY 6 Secure the harness of the INTERLOCK SWITCH with the one clamp Go to the next replacement step Replacement 60 BOX ...

Page 598: ...rinter frame 2 Secure the SPEAKER ASSY to the printer using the two screws silver 6mm 3 Route the harness of the SPEAKER ASSY through the hole of the printer 4 Engage the connector P J52 to the connector of the PWBA HYUI 5 Secure the harness of the SPEAKER ASSY with the two clamps Go to the next replacement step Replacement 62 BOX ASSY PRT AIO PL13 4 13 Gnb03197KA 4 3 5 2 1 2 ...

Page 599: ...OVER with the hook and hole on the printer by tilting the TOP COVER forward 3 Replace the TOP COVER to the printer by swinging the rear end of the TOP COVER down When performing the step described below take care to check the screw type The one screw silver tap 8mm is used to secure the left side of the TOP COVER 4 Secure the TOP COVER to the printer using the three screws silver 6mm and the one s...

Page 600: ...nto the backside tab on the printer 1 Replace the MACHINE CONTROL UNIT to the printer by shifting it upward after attaching the under part of the MACHINE CONTROL UNIT to the printer 2 Secure the MACHINE CONTROL UNIT using the six screws silver 6mm 3 Engage all the connectors of the MACHINE CONTROL UNIT 4 Secure all the harness with the clamps Continues to the next page Gnb03199KA NOTE 2 2 2 1 1 1 ...

Page 601: ...trol panel 8 Enter the password push the key twice and push the key once The diagnostic screen comes up 9 Press the key several times until IOT Diag is displayed Press the key once 10 Press the key several times until NVM Settings is displayed Press the key once 11 Press the key several times until NVM Load is displayed Press the key once 12 Press the key twice and NVM Load is performed 13 After t...

Page 602: ...SOR with the boss on the BRACKET SENSOR HUM 2 Engage the connector P J261 of the HUMIDITY SENSOR 3 Mate the hook of the BRACKET SENSOR HUM with the hole of the printer and then slide the BRACKET SENSOR HUM downward until stop it 4 Secure the BRACKET SENSOR HUM using the one screw silver tap 10mm Go to the next replacement step Replacement 60 BOX ASSY FAX AIO PL13 4 4 Gnb03200KA 4 3 2 1 ...

Page 603: ...LTAGE POWER SUPPLY with the hooks of the printer 1 Replace the LOW VOLTAGE POWER SUPPLY to the printer 2 Secure the LOW VOLTAGE POWER SUPPLY to the printer using the seven screws silver 6mm 3 Engage all the connectors of the LOW VOLTAGE POWER SUPPLY Go to the next replacement step Replacement 60 BOX ASSY FAX AIO PL13 4 4 Gnb03201KA NOTE NOTE 2 2 2 1 2 3 2 2 2 P44 P502 P501 P504 P503 P40a P40b P47 ...

Page 604: ...3 195 Chapter 3 Removal and Replacement Procedures RRPs Version 1 2006 11 28 Blank Page ...

Page 605: ...ming the step described below 1 Remove the NVM using a miniature screwdriver or the like from the IC socket on the old PWBA HYUI that was removed from the printer 2 Remove the NVM from the IC socket on the new PWBA HYUI using a miniature screwdriver or the like Do not use the NVM removed from the new PWBA HYUI Ensure that the orientation of the NVM is correct when performing the following step 3 I...

Page 606: ...o SUPPORT FAXs to the PWBA HYUI When performing the step described below rest the under part of the PWBA HYUI upon the two hooks of the BOX ASSY FAX AIO 5 Replace the PWBA HYUI to the BOX ASSY FAX AIO 6 Secure the PWBA HYUI using the five screws silver 6mm NOTE Gnb03202KA OLD PWBA HYUI NEW PWBA HYUI notch 5 6 6 4 4 6 6 6 1 3 2 ...

Page 607: ...then press the key 8 Press the key to display the Admin Menu and then press the key 9 Press the key to display the Fax Settings and then press the key 10 Press the key to display the Country and then press the key 11 Press the or the key to select your country and then press the key 12 Select the Yes and then press the key to start the system initialization 13 Printer menu return to the main scree...

Page 608: ... the two holes on the PWBA FAX with the two SUPPORT FAXs on the PWBA HYUI so that the connectors on the PWBA FAX are visible from the square holes on the BOX ASSY FAX AIO 2 Secure the PWBA FAX using the two screws silver 6mm Go to the next replacement step Replacement 62 BOX ASSY PRT AIO PL13 4 13 Gnb03203KA 2 2 1 1 ...

Page 609: ...step described below ensure that the harness will not be caught between the BOX ASSY FAX AIO and the printer 2 Replace the BOX ASSY FAX AIO to the printer together with the PWBA HYUI and the PWBA FAX by mating the two hooks of the BOX ASSY FAX AIO to the holes of the printer 3 Secure the BOX ASSY FAX AIO to the printer using the three screws silver 6mm Continues to the next page Gnb03204KB 3 3 3 1...

Page 610: ...FRC27 to the narrower flat cable 6 Attach the CORE ASSY SC 18 to each harness of the connectors J62 J63 7 Secure the grand wire of the ADF SCANNER ASSY to the BOX ASSY FAX AIO using the one screw silver 6mm 8 Engage all the connectors of the PWBA HYUI 9 Secure all the harness with the clamps Go to the next replacement step Replacement 62 BOX ASSY PRT AIO PL13 4 13 Gnb03205KB 8 8 8 8 7 9 4 5 6 6 ...

Page 611: ...3 202 Chapter 3 Removal and Replacement Procedures RRPs Version 1 2006 11 28 Blank Page ...

Page 612: ...cement Procedures RRPs Version 2 2007 03 20 Replacement 61 ELECTRONIC SUB SYSTEM CONTROL BOARD PL13 4 20 Continues to the next page OLD ELECTRONIC SUB SYSTEM CONTROL BOARD NEW ELECTRONIC SUB SYSTEM CONTROL BOARD notch Kmy03124KB 1 2 3 ...

Page 613: ...ng the step described below 1 Remove the NVM using a miniature screwdriver or the like from the IC socket on the old ELECTRONIC SUB SYSTEM CONTROL BOARD that was removed from the printer 2 Remove the NVM from the IC socket on the new ELECTRONIC SUB SYSTEM CONTROL BOARD using a miniature screwdriver or the like Do not use the NVM removed from the new ELECTRONIC SUB SYSTEM CONTROL BOARD Ensure that ...

Page 614: ...ONTROL BOARD to the BOX ASSY PRT AIO 5 Secure the ELECTRONIC SUB SYSTEM CONTROL BOARD to the BOX ASSY PRT AIO using the five screws silver 6mm 6 Secure the connector section of the ELECTRONIC SUB SYSTEM CONTROL BOARD to the BOX ASSY PRT AIO using the three screws silver 6mm Go to the next replacement step Replacement 62 BOX ASSY PRT AIO PL13 4 13 Gnb03206KB 6 6 6 5 5 5 5 5 4 ...

Page 615: ...e harness of the LOW VOLTAGE POWER SUPPLY though the CLAMP SADDLE LES 1017 3 Replace the BOX ASSY PRT AIO and the ELECTRONIC SUB SYSTEM CONTROL BOARD to the printer by aligning the four holes of the BOX ASSY PRT AIO with the four holes of the BOX ASSY FAX AIO 4 Secure the BOX ASSY PRT AIO to the printer using the six screws silver 6mm 5 Engage all the connectors of the ELECTRONIC SUB SYSTEM CONTRO...

Page 616: ... the SHIELD ASSY ESS WINDOW to the holes of the printer Mate the six U shaped notches of the SHIELD ASSY ESS WINDOW with the six screws on the printer 7 Secure the SHIELD ASSY ESS WINDOW to the printer using the nine screws silver 6mm 8 Close the SHIELD WINDOW and secure the SCREW KNURLING Go to the next replacement step Replacement 64 COVER POLE L PL13 1 11 Gnb03208KB 8 1 8 2 7 7 7 7 6 7 7 7 7 7 ...

Page 617: ...e LEFT COVER with the boss of the printer and then insert the backside hook on the rear side of the LEFT COVER into the hole of the printer When performing the step described below take care to check the screw type The screws silver tap 6mm are used to secure the rear side of the LEFT COVER 3 Secure the LEFT COVER to the printer using the two screws silver tap 10mm and the two screws silver 6mm Go...

Page 618: ...he rim on the front section of the COVER POLE L into the inside of the TOP COVER and the LEFT COVER 2 Mate the lug of the front mounting section of the COVER POLE L with the notch of the printer 3 Secure the COVER POLE L to the printer using the four screws silver 6mm Go to the next replacement step Replacement 65 COVER POLE IN L PL13 1 3 Gnb03210KA 3 3 3 1 1 1 1 1 2 3 2 ...

Page 619: ...006 11 28 Replacement 65 COVER POLE IN L PL13 1 3 1 Replace the COVER POLE IN L to the printer by mating the two hooks and the one lug on the COVER POLE IN L with the holes of the printer Go to the next replacement step Replacement 72 COVER BOTTOM PL13 1 5 Gnb03211KA 1 ...

Page 620: ... it crosses the HARNESS ASSY FRONT COVER 2 Replace the COVER HARNESS by mating the hole of the COVER HARNESS with the boss on the FRONT COVER When performing the step below check that the HARNESS ASSY A OP OPP is routed over 3 Secure the COVER HARNESS to the FRONT COVER using the four screws silver tap 8mm Continues to the next page Gnb03212KB 3 3 3 2 1 3 HARNESS ASSY A OP OPP NOTE HARNESS ASSY FR...

Page 621: ...13 2 97 When performing the step below route the HARNESS ASSY A OP OPP on the most out ward position 4 Route the HARNESS ASSY A OP OPP along the DUCT DRV PH 5 Engage the connector P J5301 of the HARNESS ASSY A OP OPP Continues to the next page Gnb03213KB 5 4 HARNESS ASSY A OP OPP NOTE HARNESS ASSY FRONT COVER ...

Page 622: ...is installed in location as shown in the figure 6 Mate the rim of the BUTTON TOP with the hole of the FRONT COVER 7 Put the rim of the COVER HARNESS into the FRONT COVER by spreading the FRONT COVER 8 Secure the COVER HARNESS to the FRONT COVER using the two screws silver tap 10mm Continues to the next page Gnb03223KA 8 8 7 1 7 2 6 FRONT COVER COVER HARNESS FRONT COVER COVER HARNESS NOTE ...

Page 623: ...e LATCH FRONT to the FRONT COVER using the two screws silver with flange tap 10mm 11 Anchor the SPRING LATCH to the hole on the PLATE LATCH and the peg on the FRONT COVER When performing the step described below pay attention to the direction of installation Replace the BUTTON TOP so that its thicker half comes behind and its top fits flush with the right side of the COVER FRONT ASSY 12 Secure the...

Page 624: ... Engage the connector P J202 the OPERATOR PANEL 14 Secure the OPERATOR PANEL to the FRONT COVER with the five hooks of the OPERATOR PANEL 15 Secure the OPERATOR PANEL to the FRONT COVER using the two screws silver tap 10mm Go to the next replacement step Replacement 36 CHUTE ASSY EXIT OUT PL6 1 1 Gnb03214KA 13 15 15 14 ...

Page 625: ...rt the SHAFT PIVOT MSIs into the left and right sides fitting holes of the FRONT COVER and the MPF COVER and then secure the SHAFT PIVOT MSIs with the hooks 3 Align the left and right side fitting holes of the FRONT COVER with the fitting hole of the LINK L and the LINK R and then insert the SHAFT PIVOTs Secure the SHAFT PIVOTs with the hooks 4 Close the MPF COVER Continues to the next page Gnb030...

Page 626: ...SS ASSY A OP OPP and the HARNESS ASSY FRONT COVER along the DUCT DRV PH 6 Engage the connector P J272 of the HARNESS ASSY FRONT COVER and the connector P J5301 of the HARNESS ASSY A OP OPP 7 Secure the grounding wire of the HARNESS ASSY FRONT COVER to the printer using the one screw silver 6mm Go to the next replacement step Replacement 68 RIGHT COVER PL13 1 9 5 Gnb03086KB 7 6 HARNESS ASSY A OP OP...

Page 627: ...T COVER with the boss of the printer and then insert the backside hook on the rear side of the RIGHT COVER into the hole of the printer When performing the step described below take care to check the screw type The screws silver tap 6mm are used to secure the rear side of the RIGHT COVER 3 Secure the RIGHT COVER to the RIGHT COVER to the printer using the two screws silver tap 10mm and the two scr...

Page 628: ... the mark on the FRAME 1 Replace the POWER SWITCH to the BRACKET MAIN SW and secure with the hooks 2 Mate the two holes on the BRACKET MAIN SW with the bosses on the printer 3 Secure the BRACKET MAIN SW to the printer using the two screws silver 6mm 4 Engage the connector P J481 of the POWER SWITCH Go to the next replacement step Replacement 70 COVER POLE R PL13 1 8 Gnb03217KA 4 3 2 1 3 NOTE ...

Page 629: ...he rim on the front side of the COVER POLE R into the inside of the TOP COVER and the RIGHT COVER 2 Mate the lug of the front mounting section of the COVER POLE R with the notch of the printer 3 Secure the COVER POLE R to the printer using the four screws silver 6mm Go to the next replacement step Replacement 71 COVER POLE IN R PL13 1 4 Gnb03218KA 3 3 2 3 3 1 1 1 1 1 2 ...

Page 630: ...006 11 28 Replacement 71 COVER POLE IN R PL13 1 4 1 Replace the COVER POLE IN R to the printer by mating the one hook and the one lug on the COVER POLE IN R with the holes of the printer Go to the next replacement step Replacement 72 COVER BOTTOM PL13 1 5 Gnb03219KA 1 ...

Page 631: ...lace the COVER BOTTOM to printer by mating the five lugs of the COVER BOTTOM with the holes of the printer 2 Secure the COVER BOTTOM to the printer using the two screws silver 6mm 3 Attach the two CAP SCREWs to the holes of the screw Go to the next replacement step Replacement 73 REAR COVER PL13 1 6 Gnb03220KB 2 2 3 3 1 ...

Page 632: ...im on the upper side of the REAR COVER into the inside of the TOP COVER and then secure the REAR COVER to the printer with the five hooks of the REAR COVER 2 Secure the REAR COVER to the printer using the two screws silver 6mm Go to the next replacement step Replacement 38 FUSER PL6 1 10 Gnb03221KA 1 1 1 2 REAR COVER FRAME 2 2 ...

Page 633: ...2 When performing the step described below take care not to damage the boss of the COVER EXTENDER 1 Insert one of the bosses of the COVER EXTENDER at its open position into the hole on the TOP COVER and then bend the COVER EXTENDER to slip the other boss into place 2 Close the COVER EXTENDER Gnb03062KA 1 1 1 2 1 3 ...

Page 634: ...nt 75 KIT TRAY MAIN PL13 8 10 1 Mate the front side boss of the KIT TRAY MAIN with the hole of the ADF ASSY 2 Mate the boss of the KIT TRAY MAIN with the hole of the ADF ASSY by bending the rear side mounting section of the KIT TRAY MAIN 3 Close the cover of the ADF ASSY Gnb03225KA 3 2 1 ...

Page 635: ...cations Chapter 4 Plug Jack P J Connector Locations CONTENTS Version 2 2007 03 20 1 Connector P plug J jack 4 1 1 1 List of P J 4 1 1 2 IOT P J layout diagram 4 5 1 3 DUPLEX P J layout diagram 4 9 1 4 OPTION FEEDER P J layout diagram 4 10 ...

Page 636: ...ess Assembly 24 I 159 Connects MACHINE CONTROL UNIT and OHP AIO Harness Assembly 25 H 158 Connects MACHINE CONTROL UNIT and R SIDE AIO Harness Assembly 26 I 159 Connects MACHINE CONTROL UNIT and HUM Harness Assembly 27 I 159 Connects MACHINE CONTROL UNIT and R SIDE AIO Harness Assembly 31 I 159 Connects MACHINE CONTROL UNIT and CRUM AIO Harness Assembly 40a F 153 Connects LOW VOLTAGE POWER SUPPLY ...

Page 637: ...cts TONER CARTRIDGE SENSOR ASSEMBLY M and TNR SNR AIO Harness Assembly 193 G 124 Connects TONER CARTRIDGE SENSOR ASSEMBLY K and TNR SNR AIO Harness Assembly 194 G 124 Connects TONER CARTRIDGE SENSOR ASSEMBLY C and TNR SNR AIO Harness Assembly 202 F 108 Connects OPERATOR PANEL and A OP OPP Harness Assembly 211 G 109 Connects PHOTOCONDUCTOR PC DEVELOPER DEV DRIVE Main Motor and R SIDE AIO Harness As...

Page 638: ...POWER SUPPLY and IF AIO Harness Assembly 2321 D 126 Connects INTEGRATED FEEDER ASSEMBLY CST No Paper Sensor and REGI SNR Harness Assembly 2322 D 126 Connects INTEGRATED FEEDER ASSEMBLY REGI Sensor and REGI SNR Harness Assembly 2411 F 126 Connects PWBA OHP SNR and OHP SNR Harness Assembly 2412 E 127 Connects PWBA OHP LED and OHP SNR Harness Assembly 2721 B 108 Connects TRANSFER BELT and FRONT COVER...

Page 639: ...Connects PWBA OPT FDR and C2 MOT Harness Assembly 423 G 180 Not Connects 4201 H 185 Connects C2 TURN CLUTCH and C2 TURN Harness Assembly 4202 H 185 Not Connects 4211 I 184 Connects SWITCH ASSY SIZE OPT and C2 CHUTE Harness Assembly 4212 H 184 Connects C2 CHUTE Harness Assembly and C2 NO PAPER Harness Assembly 4213 H 185 Connects C2 FEED CLUTCH and C2 CHUTE Harness Assembly 4221 G 185 Connects DRIV...

Page 640: ...ector Locations Version 1 2006 11 21 1 2 IOT P J layout diagram 211 2761 171 2721 27213 27212 144 2751 202 5301 236 251 272 222 275 221 276 A 102 103 104 105 106 107 108 109 110 111 112 113 114 115 101 B C D E F G H I J K L Gnb04001KA ...

Page 641: ... P J Connector Locations Version 1 2006 11 21 193 121 194 235 233 234 192 191 232 231 314 313 312 311 273 2322 2412 2411 2321 241 A 117 118 119 120 121 122 123 124 125 126 127 128 129 130 116 B C D E F G H I J K L Gnb04002KA ...

Page 642: ...ck P J Connector Locations Version 2 2007 03 20 161 184 183 141 182 181 50 56 63 62 61 60 53 48 52 401 101 3 111 5041 480 64 65 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Gnb04003KB ...

Page 643: ...nector Locations Version 1 2006 11 21 503 501 504 44 47 48 502 144 40a 40b 481 261 12 16 17 27 26 24 31 14 11 10 19 15 18 22 21 25 23 101 A 147 148 149 150 151 152 153 154 155 156 157 158 159 160 146 B C D E F G H I J K L Kmy04004KA ...

Page 644: ...4 Plug Jack P J Connector Locations Version 1 2006 11 21 1 3 DUPLEX P J layout diagram 1 427 430 431 428 4301 2720 429 A 162 163 164 165 166 167 168 169 170 171 172 173 174 175 161 B C D E F G H I J K L Kmy04005KA ...

Page 645: ...ector Locations Version 1 2006 11 21 1 4 OPTION FEEDER P J layout diagram 273 4211 4212 4213 4202 4201 4221 4222 42121 422 421 419 423 420 1 A 177 178 179 180 181 182 183 184 185 186 187 188 189 190 176 B C D E F G H I J K L Kmy04006KB ...

Page 646: ...rographics List Reference 5 25 PL6 1 Fuser Exit Illustration Reference 5 26 PL6 1 Fuser Exit List Reference 5 27 PL7 1 Frame Illustration Reference 5 28 PL7 1 Frame List Reference 5 29 PL8 1 Drive Illustration Reference 5 30 PL8 1 Drive List Reference 5 31 PL9 1 Electrical Illustration Reference 5 32 PL9 1 Electrical List Reference 5 33 PL10 1 Harness Illustration Reference 5 34 PL10 1 Harness Lis...

Page 647: ...ustration 5 54 PL13 3 Frame ROS With IIT List 5 55 PL13 4 Electrical With IIT 1 2 Illustration 5 56 PL13 4 Electrical With IIT 1 2 List 5 57 PL13 5 Electrical With IIT 2 2 Illustration 5 58 PL13 5 Electrical With IIT 2 2 List 5 59 PL13 6 Harness With IIT Illustration 5 60 PL13 6 Harness With IIT List 5 61 PL13 7 550 Feeder Option With IIT Illustration 5 62 PL13 7 550 Feeder Option With IIT List 5 ...

Page 648: ...arts in the illustrations Encircled alphabetical figures in the illustrations indicate interrupted leader lines Same characters in the illustrations represent lines to be connected The mark with 2 5 attached to assembly parts on the illustrations and lists represents that the items 2 3 4 and 5 of that plate are contained and the mark with 2 5 PL6 1 1 represent that the item 2 3 4 and 5 of that pla...

Page 649: ...SEMBLY Ref PL7 1 1 BLACK TONER Ref PL5 1 18 CYAN TONER Ref PL5 1 19 MAGENTA TONER Ref PL5 1 20 YELLOW TONER Ref PL5 1 21 MPF SEPARATOR ROLLER ASSEMBLY Ref PL2 1 99 SEPARATOR ROLLER Identical FEED ROLLER Ref PL2 2 99 250 SHEET PAPER TRAY Ref PL2 1 1 MPF ROLLER Ref PL3 1 99 FEED ROLLER Ref PL2 2 99 TRANSFER BELT Ref PL4 1 1 DUPLEX MODULE Ref PL11 1 1 ...

Page 650: ...ONT COVER Ref PL13 2 98 MPF COVER Ref PL13 2 99 LEFT COVER Ref PL13 1 10 OPERATOR PANEL Ref PL13 2 97 KIT TRAY MAIN Ref PL13 8 10 TOP COVER Ref PL13 1 1 KIT ADF FEED ROLLER Ref PL13 8 99 COVER POLE L Ref PL13 1 11 ADF ASSY Ref PL13 8 2 SCANNER ASSY Ref PL13 8 7 ...

Page 651: ...4 22 TRAY REAR COVER Ref PL13 1 7 WIRELESS PRINTER ADAPTER Ref PL13 4 24 ELECTRONIC SUB SYSTEM CONTROL BOARD Ref PL13 4 20 RIGHT COVER Ref PL13 1 9 POWER SWITCH Ref PL13 5 4 COVER EXTENDER Ref PL13 1 2 COVER POLE IN L Ref PL13 1 3 COVER POLE IN R Ref PL13 1 4 COVER BOTTOM Ref PL13 1 5 COVER POLE R Ref PL13 1 8 Gnb05103KA ...

Page 652: ...LOPER DEV DRIVE Ref PL8 1 2 RIGHT ARM ASSEMBLY Ref PL13 3 98 SIZE SWITCH ASSEMBLY Ref PL7 1 18 INTERLOCK SWITCH Ref PL13 5 3 TONER DISPENSER K Ref PL5 1 12 LEFT ARM ASSEMBLY Ref PL7 1 97 TONER DISPENSER C Ref PL5 1 12 TONER DISPENSER M Ref PL5 1 12 TONER DISPENSER Y Ref PL5 1 12 LED ASSEMBLY Ref PL5 1 15 HIGH VOLTAGE POWER SUPPLY Ref PL5 1 17 ...

Page 653: ... Version 1 2006 11 21 Gnb05105KA FAN Ref PL13 5 10 SPEAKER ASSY Ref PL13 5 6 MACHINE CONTROL UNIT Ref PL13 5 13 LOW VOLTAGE POWER SUPPLY Ref PL13 5 14 PWBA HYUI Ref PL13 4 1 PWBA FAX Ref PL13 4 3 HUMIDITY SENSOR Ref PL13 5 11 ...

Page 654: ... K Ref PL5 1 4 PRINT HEAD Ref PL13 3 99 RUBBER FEET Ref PL7 1 99 TONER CARTRIDGE SENSOR ASSEMBLY C Ref PL5 1 4 TONER CARTRIDGE SENSOR ASSEMBLY M Ref PL5 1 4 TONER CARTRIDGE SENSOR ASSEMBLY Y Ref PL5 1 4 INTEGRATED FEEDER ASSEMBLY Ref PL3 2 99 RUBBER FEET Ref PL13 3 7 Gnb05106KC ...

Page 655: ...EET PAPER TRAY Ref PL12 4 1 550 SHEET FEEDER ASSEMBLY Ref PL13 7 1 550 FEEDER RUBBER Ref PL12 2 99 550 TRAY SEPARATOR ROLLER Identical 550 TRAY FEED ROLLER Ref PL12 3 99 550 TRAY FEED ROLLER Ref PL12 3 99 550 TRAY REAR COVER Ref PL13 7 4 FEEDER SCREWS Ref PL13 7 99 ...

Page 656: ...5 9 Chapter 5 Parts List Version 1 2006 11 21 Blank Page ...

Page 657: ...5 10 Chapter 5 Parts List Version 1 2006 11 21 Engineering parts list PL1 1 Cover 1 2 Illustration Reference 1 2 4 5 6 8 7 3 Kmy05001KC 9 with 2 3 ...

Page 658: ...ER TOP Not used in Dell 3115cn 4 COVER REAR Not used in Dell 3115cn 6 COVER SIDE R ASSY Not used in Dell 3115cn 7 COVER SIDE L ASSY Not used in Dell 3115cn 8 BRACKET RCB Not used in Dell 3115cn 9 COVER ASSY EXTENDER with 2 3 Not used in Dell 3115cn 2 COVER EXTENSION 1 Not used in Dell 3115cn 3 COVER EXTENSION 2 ...

Page 659: ...on Reference 8 1 with 2 9 36 97 with 15 16 98 with 1 11 15 17 23 33 34 37 38 PL6 1 1 99 with 24 30x2pcs 24 with 25 29 35 2 3 4 5 6 7 38 8 9 33 34 11 13 12 32 14 15 16 17 17 21 22 20 25 26 27 29 30 35 35 30 28 19 18 23 4 Kmy05002KE J272 P2720 J220 J29 P2900 J2900 P2721 36 37 ...

Page 660: ...with 25 29 35 25 LINK ASSY MSI L 26 TRAY ASSY MSI BASE 27 LINK ASSY MSI R 28 TRAY MSI 29 COVER MSI 30 SHAFT PIVOT MSI 31 35 SPRING TRAY 36 SPRING 37 PLATE EARTH FC 38 DUP CONNECTOR CAP 98 KIT COVER ASSY FRONT with 1 11 15 17 23 33 34 37 38 PL6 1 1 99 KIT COVER ASSY MSI with 24 30x2pcs 1 COVER ASSY FRONT with 2 9 36 Not used in Dell 3115cn 9 COVER FRONT ASSY Not used in Dell 3115cn 15 HARNESS ASSY ...

Page 661: ... 2006 11 21 PL2 1 Paper Cassette 1 2 Illustration Reference Ref PL2 2 1 1 with 2 28 PL2 2 1 2 with 3 28 24 with 25 28 4 5 8 9 9 10 11 12 12 13 13 14 15 16 17 17 18 19 20 21 22 23 25 26 6 7 27 28 Kmy05003KA 99 with 3 Techsheet 3 with 4 11 ...

Page 662: ...SEPARATOR ROLLER 8 BEARING RETARD R 10 HOLDER RETARD MSI 11 PLATE ASSY RETARD 12 ROLL PINCH TURN 13 SPRING PINCH TURN 14 FOLLOWER L 15 FOLLOWER R 16 ARM L 17 SPRING NF MSI 18 ARM R 19 HOUSING BASE FR 250 20 PLATE ASSY BOTTOM 21 HOLDER MSI L 22 COVER FRONT MSI 23 HANDLE CST 24 ACTUATOR ASSY MSI with 25 28 25 HOLDER ACTUATOR 26 ACTUATOR NO PAPER MSI 27 ROLL ACTUATOR NO PAPER 28 SPRING NO PAPER 99 KI...

Page 663: ...ersion 1 2006 11 21 PL2 2 Paper Cassette 2 2 Illustration Reference 1 with 2 33 12 with 14 17 2 8 9 10 13 15 18 19 20 21 23 22 24 26 27 21 28 29 30 31 32 33 25 14 16 17 8 11 3 4 6 7 5 Kmy05004KA 99 with 17 PL3 2 53x2pcs Techsheet ...

Page 664: ...HOLDER ASSY RETARD with 14 17 13 CVR RTD CST 14 HOLDER RETARD 15 SHAFT RETARD 16 CLUTCH FRICTION RET 17 SEPARATOR ROLLER 18 SPRING RETARD 19 SWITCH SIZE SET 20 PLATE LOCK CST 21 PLATE GEAR LOCK 250 22 GUIDE ASSY CST END 250 23 ACTUATOR SIZE 24 HSG BASE RE 250 25 ACTUATOR RLS PB 26 SPRING STOPPER GEAR 27 GEAR PB R 28 COVER BTM UP 250 29 RACK BTM LOCK 250 30 SPRING BTM LOCK 31 GEAR BTM LOCK PINION 3...

Page 665: ...PL3 1 Paper Feeder 1 2 Illustration Reference Ref PL3 2 99 Ref PL3 2 23 Ref PL3 2 1 Ref PL3 2 24 2 3 4 5 6 7 9 10 12 14 15 16 17 13 11 11 9 18 8 with 7 9 12 18 Kmy05005KB J236 J275 P2751 J2751 MSI NO PAPER SENSOR 99 with 10 Techsheet 98 with 3 5 19 ...

Page 666: ... FEED MSI 5 GEAR MSI 6 BEARING EARTH 7 CAM MSI R 8 ROLL ASSY MSI with 7 9 12 18 9 ROLL CORE MSI 10 ROLL ASSY FEED MSI 11 PIN DOWEL 12 SHAFT MSI 13 BEARING 14 CHUTE MSI 15 SENSOR PHOTO MSI NO PAPER SENSOR 16 COVER SNR 17 HARN ASSY MSI NPP J275 J2751 18 CAM MSI L 19 CLAMP 98 KIT SOLENOID FEED MSI with 3 5 99 KIT ROLL ASSY FEED MSI with 10 Techsheet ...

Page 667: ... 29 30 59 with 44 50 33 with 30 34 36 3 3 4 5 6 7 12 13 14 15 16 17 18 19 27 8 11 9 11 10 8 20 21 21 23 21 25 29 30 34 35 36 32 26 53 52 51 26 24 30 36 36 37 42 44 45 46 53 47 48 49 50 Kmy05006KE CST NO PAPER SENSOR REGI SENSOR 99 with 1 23 24 J233 P2322 P2321 J2321 J2322 J232 J2411 P2411 J241 J2412 P2412 J234 J235 Ref PL2 2 99 56 57 55 54 58 J24 P241 11 60 ...

Page 668: ... 25 CLUTCH ASSY PH TURN 26 BEARING NUDGER 27 SPRING EARTH 28 CHUTE ASSY REGI UPPER with 29 30 29 CHUTE REGI UPPER 30 SENSOR PHOTO REGI SENSOR CST NO PAPER SENSOR 31 32 ROLL ASSY TURN 33 CHUTE ASSY TOP with 30 34 36 34 HOLDER NOSNSR 35 CHUTE ASSY RETARD 36 CLAMP 37 HARN ASSY REGI SNR J232 J2321 J2322 38 39 40 41 42 SHAFT FEED 43 44 SUPPORT NUDGER ASSY 45 SHAFT NUDGER 46 ROLL ASSY GEAR NUDGER 47 GEA...

Page 669: ...5 22 Chapter 5 Parts List Version 1 2006 11 21 PL4 1 Transfer Illustration Reference Ref PL1 2 9 1 Kmy05007KA J2721 ...

Page 670: ...5 23 Chapter 5 Parts List Version 1 2006 11 21 PL4 1 Transfer List Reference Item Parts name 1 TRANSFER ASSY KIT BELT CRU 1 2 3 4 5 6 7 1 Periodic Replacing Parts 100KPV ...

Page 671: ...n Reference 1 2 1 3 4 18 19 20 21 3 3 3 4 4 4 9 10 5 6 7 8 4 with 5 8 10 10 10 11 12 9 9 11 11 11 12 12 12 13 14 15 16 17 Kmy05010KD P314 J183 J16 P161 P313 P312 P311 P193 K P194 C P192 M P191 Y CRUM SENSOR TONER CARTRIDGE SENSOR J184 P141 J182 J181 99 with 1x2pcs 2 22 J12 23 23 ...

Page 672: ...NG 10 SPRING CRU R 11 SPRING CRU L 12 DISPENSER ASSY 13 BIAS ASSY 14 SPRING ESA ROLL 15 LED ASSY 16 DUCT HARNESS MOT 17 HVPS 18 CARTRIDGE ASSY K with Techsheet 1 19 CARTRIDGE ASSY C with Techsheet 2 20 CARTRIDGE ASSY M with Techsheet 2 21 CARTRIDGE ASSY Y with Techsheet 2 22 CORE 23 SPACER ROS SHAFT 1 Periodic Replacing Parts 5KPV 8KPV 2 Periodic Replacing Parts 4KPV 8KPV 2 ROS ASSY Not used in De...

Page 673: ...5 26 Chapter 5 Parts List Version 1 2006 11 21 PL6 1 Fuser Exit Illustration Reference 16 17 7 1 with 2 9 16 17 Ref PL1 2 9 2 2 3 3 3 4 5 6 3 2 2 8 9 10 11 12 13 14 8 15 Kmy05011KB P171 J171 J47 J17 ...

Page 674: ... ROLL PINCH EXIT 4 SPRING CORR 5 ROLL CORRUGATE 6 HOLDER CORR 2 7 ELIMINATOR EXIT1 8 SPRING CHUTE OUT 9 CHUTE EXIT OUT 20 10 FUSER ASSY with Techsheet 1 12 BRACKET FUSER 13 CHUTE DUP GATE 14 PLATE LATCH FSR AD 15 PLATE LATCH FSR D 16 TAPE ELIMINATOR 17 PLATE EARTH EXIT 1 Periodic Replacing Parts 100KPV 11 HARN ASSY FUSER P171 J17 J47 Not used in Dell 3115cn ...

Page 675: ...5 Parts List Version 2 2007 03 20 PL7 1 Frame Illustration Reference 1 2 3 8 6 7 12 13 14 14 15 18 17 20 22 24 23 14 14 8 7 1 19 with 20 22 Kmy05012KD JP231 97 with 2 4 6 8 98 with 4 6 8 12 13 99 with 14x4pcs 4 6 4 ...

Page 676: ...L 8 SPRING SUPPORT 9 10 11 12 SUPPORT LINK R 13 LINK R 14 FOOT 16 17 GUIDE TRAY R 250 18 SWITCH ASSY SIZE 19 GUIDE CST ASSY L 250 with 20 22 20 GUIDE TRAY L 250 21 22 SPRING CST LOCK 23 DUCT SIDE L 24 STOPPER FRAME L 97 KIT LINK ASSY L with 2 4 6 8 99 KIT FOOT ASSY with 14x4pcs 15 CLAMP WS 2W V0 Not used in Dell 3115cn 98 KIT LINK ASSY R with 4 6 8 12 13 Not used in Dell 3115cn ...

Page 677: ...5 30 Chapter 5 Parts List Version 1 2006 11 21 PL8 1 Drive Illustration Reference 1 2 7 8 Kmy05013KA 9 J2761 P211 P221 P222 P251 ...

Page 678: ...5 31 Chapter 5 Parts List Version 1 2006 11 21 PL8 1 Drive List Reference Item Parts name 1 BRACKET GEAR T1 2 DRIVE ASSY MAIN 3 4 5 6 7 DRIVE ASSY PH 8 DUCT DRV PH 9 DUCT DRV MAIN ...

Page 679: ... 11 21 PL9 1 Electrical Illustration Reference 3 2 4 5 5 6 8 8 8 18 19 20 21 25 33 33 26 28 29 30 31 32 34 35 35 22 22 22 22 23 23 24 11 12 13 14 14 14 14 39 14 33 33 15 14 16 17 33 1 2 Kmy05014KC J44 J48 J481 P144 27 with 35 10 36 38 J503 9 ...

Page 680: ... in Dell 3115cn 9 SHIELD LVPS Not used in Dell 3115cn 11 SHIELD MCU Not used in Dell 3115cn 12 PLATE REAR RH Not used in Dell 3115cn 14 CLAMP MST 10V0 Not used in Dell 3115cn 15 CLAMP WS 2W V0 Not used in Dell 3115cn 16 HARN ASSY INLET J48 J481 Not used in Dell 3115cn 18 SPACER RCBT 11S Not used in Dell 3115cn 21 SHIELD WINDOW Not used in Dell 3115cn 24 BRACKET PIVOT Not used in Dell 3115cn 25 SHI...

Page 681: ...P101 P22 P21 P25 P23 Ref PL9 1 4 Ref PL9 1 20 4 7 8 9 13 14 15 16 J31 J311 J312 J313 J314 J276 J19 J194 J193 J192 J26 J10 J11 J191 J261 J101 J111 P2761 P182 P183 P184 J141 J18 J15 J14 J401 P273 J231 J251 J232 J274 J222 J221 P233 P234 P270 P235 P275 J211 P272 P236 J22 J21 J25 J23 J27 P181 J502 J501 J504 J40 J5041 P48 P47 P44 P501 P504 P503 P502 P40 ...

Page 682: ...31 J232 P233 P234 16 HARN ASSY LV TOP J14 J15 J18 J401 J5041 J141 P181 P182 P183 P184 J40 J501 17 7 HARN ASSY ESS J10 J101 Not used in Dell 3115cn 8 HARN ASSY VIDEO J11 J111 Not used in Dell 3115cn 9 HARN ASSY TNR SNR J19 J191 J192 J193 J194 Not used in Dell 3115cn 13 HARN ASSY CRUM J31 J311 J312 J313 J314 Not used in Dell 3115cn P235 P236 J251 P272 P273 J274 P275 P276 Not used in Dell 3115cn J502...

Page 683: ...n 1 2 Illustration Reference To PL11 2 1 with 2 7 9 20 22 27 PL11 2 Ref PL11 2 2 3 4 2 5 5 6 9 10 12 13 14 14 15 16 17 18 19 11 7 5 6 7 6 7 22 26 23 5 6 7 5 6 7 5 6 7 20 20 Kmy05016KD P430 P427 J427 J430 P4301 J4301 P431 P428 J428 J2720 P429 P1 DUP JAM SENSOR 27 24 25 ...

Page 684: ...DER MAIN 6 SPRING CHUTE DUP 7 BRACKET HOLDER DUP 8 9 ACTUATOR DUP 10 SPRING SENSOR DUP 11 HOLDER SENSOR DUP 12 SENSOR PHOTO DUP JAM SENSOR 13 HARN ASSY DUP SNR J430 J4301 14 CLAMP MINI 15 PWBA DUP H 16 COVER PWBA DUP 17 COVER CONNECT DUP 18 HARN ASSY DUP UNIT J428 J2720 19 HOLDER CONNECT DUP 20 SPRING CONNECT DUP 21 22 BRACKET FAN DUP 23 COVER HARNESS FAN 24 COVER HARNESS CHUTE 25 FAN DUP 26 SEAL ...

Page 685: ... 38 Chapter 5 Parts List Version 1 2006 11 21 PL11 2 Duplex Option 2 2 Illustration Reference 1 2 3 4 4 5 8 9 1 3 4 4 13 25 26 27 28 14 15 Kmy05017KC J431 J429 9 21 22 10 24 From PL11 1 23 16 17 18 19 20 ...

Page 686: ...CHUTE ASSY PH 6 7 8 BRACKET CLUTCH DUP 9 WASHER DUP CLUTCH 10 CLUTCH DUP 11 12 13 GEAR DUP 40Z M0 8 14 ROLL ASSY DUP 1 15 ROLL ASSY DUP 2 16 COVER GEAR DUP 17 GEAR DUP 25Z FUSER 18 GEAR DUP 21Z 25Z 19 GEAR DUP 21Z 20 PLATE GEAR 21 SPRING DUP 22 BEARING 23 MOTOR ASSY DUP 24 PLATE EARTH DUP 25 BRACKET MOTOR DUP 26 BUSH SADDLE 27 COVER DRIVE DUP 28 HARN ASSY DUP EARTH T432 T4320 ...

Page 687: ...Chapter 5 Parts List Version 1 2006 11 21 PL12 1 550 Feeder Option 1 5 Illustration Reference 1 with 2 5 7 PL12 2 12 3 Ref PL12 3 1 Ref PL12 4 1 Ref PL12 2 2 3 3 7 4 Kmy05018KC 99 with 3x2pcs 5 6 J4201 J4213 ...

Page 688: ... 550 Feeder Option 1 5 List Reference Item Parts name 2 COVER LEFT 3 SCREW JOINT 4 COVER CST 550 5 CLUTCH ASSY TURN OPT 6 CLUTCH ASSY FEED OPT 7 COVER RIGHT 99 KIT SCREW JOINT with 3x2pcs 1 550 OPTION FEEDER with 2 5 7 PL12 2 12 3 Not used in Dell 3115cn ...

Page 689: ...2 2 550 Feeder Option 2 5 Illustration Reference 1 3 5 6 7 8 11 10 a a 9 18 4 17 13 15 15 15 15 16 12 with 13 17 Kmy05019KE J421 P421 P423 P419 P1 P420 P422 J420 J422 J273 J419 J4222 P4222 P4221 J4221 J4211 P4211 P4213 P4212 P4202 P4201 99 with 15x4pcs ...

Page 690: ...19 4 BRACKET LOCK 5 SWITCH ASSY SIZE OPT 6 PWBA OPT FDR 7 HARN ASSY C2 CHUTE J421 J4211 P4212 P4213 8 HARN ASSY C2 TURN J420 P4201 P4202 9 HARN ASSY C2 MOT J422 J4221 J4222 10 DRIVE ASSY OPT FDR 11 GUIDE TRAY R 550 12 GUIDE ASSY 550 L with 13 17 13 GUIDE TRAY L 550 14 15 FOOT 16 CLAMP MINI 17 SPRING CST LOCK 18 CLAMP LOCKING 99 KIT FOOT ASSY with 15x4pcs ...

Page 691: ...0 Feeder Option 3 5 Illustration Reference 1 with 3 11 13 16 18 20 29 31 3 4 5 6 13 30 14 15 16 16 16 18 20 21 22 29 23 24 25 26 29 28 27 11 Kmy05020KD CST NO PAPER SENSOR P42121 J42121 J4212 99 with 29x2pcs PL12 5 17 Techsheet 8 8 8 8 8 9 9 9 9 9 7 31 10 11 ...

Page 692: ...ING NUDGER 12 13 HOLDER NO SNSR 14 SENSOR PHOTO CST NO PAPER SENSOR 15 CHUTE ASSY RETARD 16 CLAMP 17 18 SHAFT FEED OPT 19 20 SUPPORT NUDGER ASSY 21 SHAFT NUDGER 22 ROLL ASSY GEAR NUDGER 23 GEAR IDLER NUDGER 24 HOLDER NO PAPER L A4 25 ACTUATOR NO PAPER A4 26 HOLDER NO PAPER R A4 27 CLUTCH ONEWAY NUDGER 28 CLUTCH ONEWAY FEED 29 ROLL ASSY FEED 30 HARN ASSY C2 NO PAPER J4212 J42121 31 PLATE EARTH OPT ...

Page 693: ...5 46 Chapter 5 Parts List Version 1 2006 11 21 PL12 4 550 Feeder Option 4 5 Illustration Reference Ref PL12 5 1 1 with 2 4 PL12 5 1 2 with 3 4 3 4 Kmy05021KA ...

Page 694: ... Parts List Version 1 2006 11 21 PL12 4 550 Feeder Option 4 5 List Reference Item Parts name 1 CASSETTE ASSY 550 OPT with 2 4 PL12 5 1 2 CASSETTE ASSY FRONT 550 OPT with 3 4 3 HOUSING BASE FR 550 4 HANDLE CST 550 OPT ...

Page 695: ...ist Version 1 2006 11 21 PL12 5 550 Feeder Option 5 5 Illustration Reference 1 with 2 34 12 with 14 17 2 8 9 10 13 15 18 19 20 21 23 22 24 26 27 21 28 29 30 31 34 31 32 33 25 14 16 17 8 11 3 4 6 7 5 Kmy05022KA Ref PL12 3 99 ...

Page 696: ...UIDE ASSY SIDE L 550 A4 11 GEAR PINION 12 HOLDER ASSY RETARD with 14 17 13 CVR RTD CST 14 HOLDER RETARD 15 SHAFT RETARD 16 CLUTCH FRICTION RET 17 SEPARATOR ROLLER 18 SPRING RETARD 19 SWITCH SIZE SET 20 PLATE LOCK CST 21 PLATE GEAR LOCK 550 22 GUIDE ASSY CST END 550 23 ACTUATOR SIZE 24 HSG BASE RE 550 25 ACTUATOR RLS PB 26 SPRING STOPPER GEAR 27 GEAR PB R 28 COVER BTM UP 550 29 RACK BTM LOCK 550 30...

Page 697: ...5 50 Chapter 5 Parts List Version 3 2009 03 23 PL13 1 Cover With IIT 1 2 Illustration Gnb05001KC 9 10 5 3 4 8 11 12 12 1 2 6 7 ...

Page 698: ... Cover With IIT 1 2 List Item Parts name 1 COVER TOP 2 COVER EXTENSION 2 Same as PL1 1 3 3 COVER POLE IN L 4 COVER POLE IN R 5 COVER BOTTOM 6 COVER REAR 7 COVER CST Same as PL1 1 5 8 COVER POLE R 9 COVER ASSY R 10 COVER ASSY L 11 COVER POLE L 12 CAP SCREW ...

Page 699: ... Illustration Gnb05002KC 1 with 2 11 34 36 97 with 2 24 98 with 1 12 15 17 24 37 38 PL6 1 1 99 with 26 33x2pcs 26 with 27 32 5 6 4 7 8 9 10 10 3 13 14 15 25 12 24 2 17 17 21 22 20 27 28 29 32 33 31 11 31 33 30 19 18 23 4 J272 P2720 J202 J53 J5301 P5301 P2721 34 35 36 37 38 ...

Page 700: ...MSI Same as PL1 2 17 18 SHAFT LEVER Same as PL1 2 18 19 PLATE PIVOT Same as PL1 2 19 20 LEVER MSI 1 Same as PL1 2 20 21 SPRING LEVER MSI Same as PL1 2 21 22 SPRING LEVER LINK Same as PL1 2 22 23 LEVER MSI 2 Same as PL1 2 23 24 HARNESS ASSY A OP OPP J202 J5301 25 HARNESS ASSY A OP ESS J53 P5301 26 COVER ASSY MSI with 27 32 Same as PL1 2 24 27 LINK ASSY MSI L Same as PL1 2 25 28 TRAY ASSY MSI BASE S...

Page 701: ... List Version 3 2009 03 23 PL13 3 Frame ROS With IIT Illustration Gnb05003KC 11 1 1 1 2 13 14 11 12 4 4 4 6 4 5 4 4 1 1 1 5 5 1 4 5 4 4 4 5 5 5 7 7 5 4 4 15 16 17 18 19 20 8 9 9 5 4 10 J12 99 with 11x2pcs 12 98 with 15 20 ...

Page 702: ...T Same as PL7 1 14 8 CLAMP SADDLE LES 1010 9 CLAMP SADDLE LES 0505 10 BUSH STB 13 11 SPRING ROS Same as PL5 1 1 12 ROS ASSY 13 CORE Same as PL5 1 22 14 SPACER ASSY FFC 15 SUPPORT LINK R Same as PL7 1 12 16 SPRING SUPPORT Same as PL7 1 8 17 LEVER RELEASE Same as PL7 1 4 18 HOLDER DAMPER H 19 DAMPER OIL H 20 LINK R Same as PL7 1 13 98 KIT LINK ASSY R H with 15 20 99 KIT ROS ASSY with 11 x 2pcs 12 ...

Page 703: ...5 56 Chapter 5 Parts List Version 3 2009 03 23 PL13 4 Electrical With IIT 1 2 Illustration ...

Page 704: ...R Same as PL9 1 23 12 SCREW KNURLING Same as PL9 1 22 13 BOX ASSY PRT AIO With 11 12 15 17 19 28 29 14 15 PLATE ASSY PRT AIO 16 17 PLATE OPT Same as PL9 1 29 18 BOX ESS PRT 19 CLAMP SADDLE LES 1017 20 PWBA ESS with 21 21 NVM ROM Same as PL9 1 35 22 MEMORY CARD OPTION Same as PL9 1 30 23 MULTI PROTOCOL CARD OPTION Same as PL9 1 31 24 WIRELESS PRINTER ADAPTER Installs to the MULTI PROTOCOL CARD OPTI...

Page 705: ...5 58 Chapter 5 Parts List Version 3 2009 03 23 PL13 5 Electrical With IIT 2 2 Illustration Gnb05005KC 3 4 2 1 2 5 6 7 8 9 10 11 12 13 14 15 17 16 P144 P261 J481 J48 J52 J503 J44 ...

Page 706: ... Same as PL9 1 2 3 HARN ASSY INTERLOCK AIO 4 SWITCH POWER Same as PL9 1 13 5 BRACKET MAIN SW 6 SPEAKER ASSY 7 DUCT UPPER 8 DUCT LOWER 9 PLATE DUCT 10 FAN MAIN Same as PL9 1 10 11 SENSOR HUM Same as PL9 1 19 12 BRACKET SENSOR HUM 13 PWBA MCU Same as PL9 1 20 14 LVPS 15 POWER CORD Same as PL9 1 17 16 HARN ASSY INLET AIO J48 J481 17 BRACKET INLET ...

Page 707: ...13 J31 J311 J312 J313 J314 J19 J194 J193 J192 J24 J191 P241 P273 J231 J251 J232 J274 J222 J221 P233 P234 P235 P275 J211 P272 P236 J22 J21 J25 J23 J27 J10 J101 J504 J5041 J40A J401 P276 5 P171 J47 J17 4 3 J15 J14 J502 14 J48 J11 T1000 J480 J111 T1001 J501 6 J18 P181 11 19 J40B J50 J141 15 16 17 18 J276 J26 J261 P2761 20 ...

Page 708: ...P AIO J24 P241 9 HARN ASSY CRUM AIO J31 J311 J312 J313 J314 10 11 HARN ASSY ESS POWER AIO J40B J50 12 HARN ASSY R SIDE AIO J21 J22 J23 J25 J27 J211 J221 J222 J231 J232 P233 P234 P235 P236 J251 P272 P273 J274 P275 P276 13 HARN ASSY IF AIO J10 J40A J504 J101 J401 J5041 14 HARNESS ASSY AIO ESS J48 J480 15 HARN ASSY HUM J26 J261 Same as PL10 1 4 16 HARN ASSY EXIT CLT J276 P2761 Same as PL10 1 14 17 HA...

Page 709: ...Chapter 5 Parts List Version 3 2009 03 23 PL13 7 550 Feeder Option With IIT Illustration Gnb05007KA 1 with 2 5 9 PL12 2 12 3 Ref PL12 3 1 Ref PL12 4 1 Ref PL12 2 2 8 3 3 7 4 5 6 9 J4201 J4213 99 with 3x2pcs ...

Page 710: ...ith 2 5 9 PL12 2 12 3 2 COVER LEFT Same as PL12 1 2 3 SCREW JOINT Same as PL12 1 3 4 COVER CST 550 Same as PL12 1 4 5 CLUTCH ASSY PH TURN Same as PL12 1 5 6 CLUTCH ASSY PH FEED Same as PL12 1 6 7 COVER RIGHT Same as PL12 1 7 8 COVER OPT FDR L 9 COVER OPT FDR R 99 KIT SCREW JOINT with 3x2pcs Same as PL12 1 99 ...

Page 711: ...5 64 Chapter 5 Parts List Version 3 2009 03 23 PL13 8 IIT ASSY Illustration Gnb05008KC 3 1 with 2 10 2 with 3 6 10 4 5 6 10 14 13 12 11 14 7 8 9 9 P65 P64 J61 J63 J60 J62 99 with 3 6 Techsheet ...

Page 712: ...ER ASSY With 2 10 2 ADF ASSY With 3 6 10 3 ADF FEED ROLLER 4 ADF FEED ROLLER HOLDER 5 ADF SEPARATOR PAD 6 ADF SEPARATOR SPRING 7 SCANNER ASSY 8 PLATE SUB 9 SCREW 10 KIT TRAY MAIN 11 CORE SFT 25SN 12 CORE ASSY FRC27 13 CORE FRC27 12 1 3 14 CORE ASSY SC 18 99 KIT ADF FEED ROLLER with 3 6 Techsheet ...

Page 713: ...6 17 7 3 Receive Fault 6 18 8 Other Problems 6 19 9 Document Scanning 6 20 9 1 Document Scanning at Platen IIT 6 21 9 2 Document Scanning at ADF 6 22 9 2 1 Setting a Document 6 23 9 2 2 Preparation for Feed 6 23 9 2 3 Prefeed 6 23 9 2 4 Preregistration 6 24 9 2 5 Scan Control 6 24 9 2 6 Simplex Document 6 25 10 Image Data Flow 6 26 11 Drive Torque Transfer Scheme 6 27 11 1 ADF Motor 6 27 11 2 Gear...

Page 714: ... by string with electrical signals The two paper cups correspond to microphone and speaker and the string to the telephone line Because electrical signals travel over the telephone line at a high speed with minimal attenuation the telephone enables conversation over great distances Voice is changed into electrical signals using electromagnetic induction a process by which electrical signals are ge...

Page 715: ...Gnb06021KA N S N S String telephone Telephone Hello Hello Hello Vibration Electromagnetic induction a b Hello Electrical current Diaphragm Speaker Microphone Diaphragm Magnet N polarity Magnet S polarity a The coil in the magnetic field is vibrated b An electric current alternating current is generated in the coil The magnetic field around the coil is altered ...

Page 716: ...signal is like stairs A digital signal is a series of values obtained by sampling a continuous analog signal at a certain required rate For example when sampling is by time the rate is once a second millisecond etc Because the sampling reduces the amount of data along the time axis the converted signal is compressed and smaller in data size Thus once digitized the signal information is thinned out...

Page 717: ...1 1 0 1 0 0 0 0 0 1 1 1 0 1 0 0 0 Analog signal Digital signal Voltage Time Voltage Time Voltage Time The signal is converted to 1 or 0 depending on whether it is higher or lower than a threshold value In other words the waveform is quantified Threshold value Higher 1 Lower 0 ...

Page 718: ...mall divisions 12 47253 g 35 1864 g etc A digital instrument however can only display results to the minimum necessary decimal place 12 5 g 35 0 g etc Conversion of an analog signal to digital signal is called AD conversion The reverse is called DA conversion Image data read by a FAX is a digital signal in which 0s and 1s are assigned according to whether or not there is black in the squares of a ...

Page 719: ...e itself comprises various components such as metallic cable and optical cable The entire transmission path between the two telephones is called an analog telephone network An analog telephone network comprises the following four parts Gnb06023KA Analog Telephone Network Configuration Telephone set Telephone set Switch Switch Subscriber line Transmission route Subscriber line Gnb06024KA Switching ...

Page 720: ...are known as dial types Most recent telephones can automatically distinguish the dial type One type is Pulse Dialing PD also called Dial Pulse DP After the rotary dial on a dial phone is rotated the dial returns to its original position While returning the electric current is interrupted dividing the signal into pulses the number of times corresponding to the number dialed The switch derives the n...

Page 721: ...phone of the called party The telephone that receives the ringing signal emits its ringtone At the same time the called party s local switch sends a ring back tone RBT to the calling party s telephone to indicate that a connection to the called party has been established Gnb06025KA 697Hz 1209Hz 1336Hz 1447Hz 770Hz 852Hz 941Hz Pulse Dialing Tone Dialing Pulse dialing Tone dialing Switch Switch Low ...

Page 722: ...parties This is when a communications path is established between the both parties Gnb06026KA Connecting Out of Town Calls a Lift the handset b Dial the number c Calling d Line established 1 Dial tone Calling party Called party Local Switch Local Switch Tandem Switch Tandem Switch 2 Phone number 3 Lines are automatically connected Connection established 4 Ring back tone 4 Ringing signal Hello Hell...

Page 723: ...xchange On site switch that connects multiple analog telephones to a single line to establish an in house phone system If there is a switch on site set the line type to PBX Dial Types Tone Push Dial Pulse Dial 10PPS Pulse Dial 20PPS See 2 2 Telephone Call Connection Mechanism Other Branch Connection To connect multiple telephones to a single line in parallel Telephones and FAXes may not function p...

Page 724: ... image is subjected to DA conversion modulation by the control circuit to enable transmission over an analog telephone line After conversion the data is sent as an analog signal The sound audible during transmission is image data that has become an analog signal that is an audio signal The analog signal arriving over the telephone line is then subjected to AD conversion demodulation by the control...

Page 725: ...6 12 Chapter 6 Principle of Operation Fax Version 1 2006 11 21 Blank Page ...

Page 726: ...imeter 200 dpi in the horizontal direction and 3 85 divisions per millimeter in the vertical direction This means that the 200 dpi in line CCD unit is shifted approximately four times per millimeter in the vertical direction For an A4 original the data amounts to approximately two million pixels In the high quality mode G3 Fine scanning resolution is 8 divisions per millimeter in the horizontal di...

Page 727: ...er Scanning Lamp Original Original Black becomes 0 white 1 creating Digital data Image Control circuit Digital signal Modem DA conversion modulation A D conversion unit A D conversion unit NCU NCU Analog signal Sending FAX Telephone line Receiving FAX Control circuit Modem AD conversion demodulation Printer Digital signal Printing Print ...

Page 728: ... response signal and stops sending tones to the sending and receiving parties thereby establishing a communications path between the both parties In the case of a telephone call only voice conversion between the two parties follows For FAX preparation for delivery of image data is required that includes the following types of exchanges The sending FAX indicates that the transmission is a FAX trans...

Page 729: ...th a fast 33 6kps modem and reduce transmission times to about half those of G3 FAXes Standard Year Issued Minimum Transmission Time for Single Page A4 Document Maximum Resolution Maximum Transmission Speed Features Group 1 G1 1968 Approx 6 min 100 x 100dpi Analog First standard Analog transmission No band compression technology Group 2 G2 1976 Approx 3 min 100 x 100dpi Analog Analog transmission ...

Page 730: ... the scanner or printer by operating each unit separately via a computer 7 2 Send Fault 1 Problem with printing quality at receiving FAX such as corrupt image lines in image top bottom cut off a If copy function is normal Cause Degraded telephone line connection caused by noise etc or a fault in receiving FAX s printer Corrective Action Determine whether fault is in telephone line or at receiving ...

Page 731: ...or a fault in sending FAX s scanner Corrective Action Determine whether fault is in telephone line or at sending FAX by trying copy function at receiving FAX If the telephone line condition is degraded white horizontal lines missing rows and or cut off top bottom may occur Branch connections or an incoming call call waiting may also cause image corruption b If copy function is faulty Cause Dirt or...

Page 732: ...bscriber Line with differing upstream and downstream transmission speeds SDSL Symmetric Digital Subscriber Line with symmetrical upstream and downstream transmission speeds and VDSL Very high bit rate Digital Subscriber Line which features higher speed However because the line is used for both voice and data transmission various problems may occur such as noise during spoken conversation low sound...

Page 733: ...at reads a single sheet document placed on the platen glass and an Auto Document Feeder ADF that conveys the pages of a multiple sheet document The optical image reflected from the document reaches the CCD image sensor via the light path shown in the figure below CVT Position Home Position Platen Registration Point Scanner Home Position Sensor Gnb06001KA CCD Image Sensor Scanner Assy ...

Page 734: ...t the platen The Scanner ASSY travels to read the document The following are installed on the Scanner ASSY Exposure Lamp that illuminates light onto the document CCD image sensor that reads light reflected from the document and the lenses and mirrors comprising the light path for the optical image Gnb06002KA Scanner Assy Scanner Home Position Sensor Carriage Motor ...

Page 735: ...t sheet set in the document tray is conveyed through the Feed Roll Takeaway Roll and Regi Roll The document image is scanned at the CVT position and the document sheet is ejected via the Exit Roll Gnb06003KA Document Sensor Regi Sensor Regi Roll Exit Roll CVT Position Nudger Roll ADF Feed Roller ADF Separator Pad Feed Roll ADF Feed Roller Takeaway Roll Feed Sensor ...

Page 736: ...ation of the ADF Motor Upon completion of document feed the ADF Motor reverses rotation to return the Nudger Roll to its normal position 9 2 3 Prefeed In the prefeed step a document sheet is fed from the Feed Roll to the Takeaway Roll When the Nudger Roll is pressed down to the document sheet surface see 9 2 2 Preparation for Feed the ADF Motor rotates to drive the Nudger Roll and Feed Roll The Nu...

Page 737: ...es the Takeaway Roll The Takeaway Roll then feeds the document sheet to the Regi Roll When the Regi Sensor detects the document sheet the ADF Motor rotates to drive the Regi Roll and Exit Roll The Regi Roll feeds the document sheet fed from the Takeaway Roll to the scan feed reference position 9 2 5 Scan Control Scanning of the image illuminated with the Exposure Lamp of the Scanner ASSY is contro...

Page 738: ...d to the Regi Roll and then fed to the scan feed reference position See 9 2 4 Preregistration 3 The document sheet is fed at the feed speed corresponding to the selected magnification and the image on it is scanned with the Exposure Lamp at the CVT position See 9 2 5 Scan Control 4 As the image is scanned the document sheet is fed and ejected by the Exit Roll that is driven by the ADF Motor Gnb060...

Page 739: ... 10 Image Data Flow The image data from the document set on the IIT or ADF goes through the following components before it is printed at the Engine section Document CCD Image Sensor Scanner Assy PWBA HYUI Controller PWBA ESS ROS ASSY Drum CRU Scanner Engine Gnb06007KA ...

Page 740: ...F Motor The torque of the ADF Motor is transferred to each document feeding roll as shown below Gnb06012KA ADF Motor Gear A Gear B Gear C Takeaway Roll Feed Roll Friction Clutch Gear I Gear H Oneway Clutch Gear G Gear D Jam Clear Rotor Gear E Gear F Belt Exit Roll Regi Roll Gear J Gear K Gear L Nudger Roll ...

Page 741: ... 21 11 2 Gear Layout Gnb06008KA Regi Roll Exit Roll Nudger Roll ADF Feed Roller ADF Motor Gear D Gear A Gear C Gear B Gear F Gear E Gear G Oneway Clutch Gear J Gear H Gear I Gear L Gear K Friction Clutch Jam Clear Rotor Belt Feed Roll ADF Feed Roller Takeaway Roll ...

Page 742: ...open and determines the timing of platen document size detection Carriage Motor A stepping motor that drives the Scanner ASSY Scanner Home Position Sensor A part of the rear section of the Scanner ASSY frame functions as an actuator that shields the Scanner Home Position Sensor thus detecting the Regi position Cold cathode fluorescent lamp Exposure Lamp The lamp that exposes the document CCD PWBA ...

Page 743: ...6 30 Chapter 6 Principle of Operation Scanner Version 1 2006 11 21 Gnb06009KA Cold Cathode Fluorescent Lamp CCD PWBA Scanner Home Position Sensor Scanner Assy ADF Open Sensor Carriage Motor ...

Page 744: ... the sensors and motor in the ADF Feed Sensor The Feed Sensor is installed immediately downstream from the Feed Roll to detect completion of document feed Document present Shielded Blocked Document absent Unshielded Unblocked Regi Sensor The Regi Sensor detects that the preceding document sheet is about to leave the Regi Roll thereby determining that the next document feed can be started Document ...

Page 745: ...6 32 Chapter 6 Principle of Operation Scanner Version 1 2006 11 21 Gnb06010KA ADF Motor Cover Open Sensor Upper Chute I L Feed Sensor Regi Sensor Document Sensor PWBA ADF ...

Page 746: ...ensor 13 1 1 AGC Auto Gain Control White Level Variation Adjustment During AGC the Scanner ASSY is moved to the position of the white reference plate and the Exposure Lamp is illuminated The light reflected from the white reference plate is read by the CCD Image Sensor as the white reference value which is used to adjust CCD Image Sensor output 13 1 2 AOC Auto Offset Control AOC is performed by tu...

Page 747: ...e of Operation Scanner Version 1 2006 11 21 13 2 CCD Image Sensor Overview The CCD Image Sensor is a four color image sensor with three lines for the respective colors R red G green B blue and one line for B W black and white ...

Page 748: ...n panel The following figure shows the system configuration Gnb06011KA Status Printer Status Command Printer PWBA FAX PWBA HYUI Drive Signal Image Signal Message Siganl Drive Signal Drive Signal CCD Clock Image Signal Sensor Signal Sensor Signal Switch Signal Switch Signal Telephone Line ADF Sensor PWBA Motor Control Panel Switch Display LED Scanner CCD PWBA Motor Sensor Lamp Controller R G B Y M ...

Page 749: ...ng Diagram 7 2 2 Interconnection Wiring Diagram of Parts 7 3 2 1 Notes on Using the Wiring Diagram between Parts 7 3 2 2 Configuration of the Interconnection Wiring Diagram of Parts 7 5 1 DC POWER SUPPLY 7 8 2 MSI REGI 7 10 3 DRIVE 7 12 4 FEEDER 7 14 5 ROS 7 16 6 XEROGRAPHIC 7 18 7 HIGH VOLTAGE 7 20 8 DEVELOPER 7 22 9 FUSER 7 24 10 CONTROLLER 7 26 11 550 FEEDER 7 28 12 DUPLEX 7 30 13 FAX CONTROLLE...

Page 750: ...Chapter 7 Wiring Diagrams and Signal Information Version 1 2006 11 21 Blank Page ...

Page 751: ...presents a connector The connector No is indicated inside the box Represents a connection terminal with a plate spring on the printed circuit board The connector terminal No is indicated inside the box Represents a connector directly connected to the printed circuit board The connector No is indicated inside the box The box containing a part name represents a part PL X Y Z indicates the item Z of ...

Page 752: ... ASSY CRU K PL5 1 4 P J193 SENSOR ASSY CRU C PL5 1 4 P J194 DISPENSE MOTOR Y PL5 1 12 P J181 P J18 DISPENSE MOTOR M PL5 1 12 P J182 DISPENSE MOTOR K PL5 1 12 P J183 DISPENSE MOTOR C PL5 1 12 P J184 CLUTCH ASSY PH FEED PL3 2 24 P J235 CLUTCH ASSY PH TURN PL3 2 25 P J234 CST NO PAPER SENSOR PL3 2 30 P J2321 SWITCH ASSY SIZE PL7 1 18 P J231 PWBA OPT FDR PL12 2 6 P J419 P J273 P423 CLUTCH ASSY PH TURN...

Page 753: ...Denotes functional parts attached with functional parts name Denotes the control and its outline in PWB Denotes a connection between parts with harnesses or wires attached with signal name contents Denotes the function and logic value of the signal to operate the function Low L High H The given voltage is for signal in high status The arrow indicates the direction of signal Denotes the function an...

Page 754: ...ion 1 2006 11 21 Denotes a connection between wires I L 24VDC Denotes DC voltage when the interlock switch in HNB MCU WITH CPU turns on 5VDC 3 3VDC Denotes DC voltage SG Denotes signal ground AG Denotes analog ground RTN Denotes the return Symbols Description ...

Page 755: ...LENOID with PWBA MCU Connections of REGI SENSOR with PWBA MCU Connections of OHP TEMP SENSOR with PWBA MCU Connections of OHP LED with PWBA MCU Connections of MSI NO PAPER SENSOR with PWBA MCU 3 DRIVE Connections of MAIN DRIVE ASSY with PWBA MCU 4 FEEDER Connections of NO PAPER SENSOR with PWBA MCU Connections of SWITCH ASSY SIZE with PWBA MCU Connections of FEED CLUTCH with PWBA MCU Connections o...

Page 756: ...A ESS with PWBA MCU Connections of CONSOLE PANEL with PWBA ESS Connections of SPEAKER ASSY with PWBA HYUI 11 550 FEEDER Connections of PWBA FEEDER with PWBA MCU Connections of TURN CLUTCH with PWBA FEEDER Connections of FEED MOTOR with PWBA FEEDER Connections of FEED CLUTCH with PWBA FEEDER Connections of NO PAPER SENSOR with PWBA FEEDER Connections of SWITCH ASSY SIZE with PWBA FEEDER 12 DUPLEX C...

Page 757: ...7 7 Chapter 7 Wiring Diagrams and Signal Information Version 1 2006 11 21 Blank Page ...

Page 758: ... SG 13 12 11 10 7 6 5 4 3 2 1 3 1 1 2 3 HARN ASSY INTERLOCK AIO PL13 5 3 SG 5VDC 3 3VDC SG LV TYPE DEEP SLEEP SLEEP 24V OFF FAN STOP FAN LOW FAN ALARM HARN ASSY INLET AIO PL13 5 16 P J481 P J48 GNB07002KA SWITCH POWER PL9 1 13 HARN ASSY LVPS AIO PL13 6 3 HARN ASSY 24V AIO PL13 6 4 INTERLOCK 24VDC 4 2 P J481 5 6 24VDC P J40B P J50 3 3VDC 5VDC 1 2 3 4 5 6 SG 1 2 3 4 SG 5VDC 3 3VDC SG HARN ASSY ESS P...

Page 759: ...pply voltage 24VDC 5VDC or 3 3VDC exceeds the specified voltage respectively At this time the operating point is 36VDC or less for 24VDC 7VDC or less for 5VDC or 7VDC or less for 3 3VDC The circuit is reset when the power is turned off and then on again after certain time Sleep mode and deep sleep mode The output of the following power supply are stopped according to the these signals Signal line ...

Page 760: ... ON X XXVDC 2 1 1 2 3 4 5 6 7 8 PH MOT CLK PH MOT ALARM P J275 P J23 8 9 10 3 2 1 4 5 6 REGI SENSED L 3 3VDC SG P J2322 3 2 1 PULL UP 3 3VDC REGI SENSOR PL3 2 30 P J232 11 12 I L 24VDC REGI CL ON L 24VDC 2 1 1 2 P J233 CLUTCH ASSY PH REGI PL3 2 23 17 18 I L 24VDC I L 24VDC I L 24VDC 5VDC FEED SOL ON L 24VDC 2 1 1 2 P J236 SOLENOID FEED MSI PL3 1 3 GNB07003KA INTERLOCK 24VDC 3 3VDC 3 3VDC 5VDC INTE...

Page 761: ... detect signal of the Regi part by the Sensor Photo REGI SENSOR REGI CL ON L 24VDC ON OFF signal of the REGI CLUTCH FEED SOL ON L 24VDC ON OFF signal of the MSI FEED SOLENOID OHP LED ON OFF signal of the OHP LED OHP SENSED L 3 3VDC Detect Signal of the transparency sheet by the Sensor Photo OHP SENSOR TEMP Data on temperature inside the printer PH MOT ON X XXVDC PH MOT CLK PH MOT ALARM Drive contr...

Page 762: ... 2 MAIN MOTOR I L 24VDC SG I L 24VDC SG MAIN MOT ON MAIN MOT ALARM MAIN MOT CLK MAIN MOT LO MAIN MOT CW CCW M SG B1 B2 B4 B5 B6 B3 B8 B9 B10 B7 P J222 10 9 8 7 6 5 4 3 2 1 DEVE MOTOR I L 24VDC SG I L 24VDC SG DEVE MOT ON DEVE MOT ALARM DEVE MOT CLK DEVE MOT LO DEVE MOT BRAKE GNB07004KA M INTERLOCK 24VDC INTERLOCK 24VDC INTERLOCK 24VDC B15 B16 HARN ASSY R SIDE AIO PL13 6 12 HARNESS ASSY EXIT CLT PL...

Page 763: ...IN MOT CLK MAIN MOT LO MAIN MOT CW CCW Drive control signal of the MAIN MOTOR SUB MOT ON SUB MOT ALARM SUB MOT CLK SUB MOT LO SUB MOT BRAKE Drive control signal of the SUB MOTOR DEVE MOT ON DEVE MOT ALARM DEVE MOT CLK DEVE MOT LO DEVE MOT BRAKE Drive control signal of the DEVE MOTOR EXIT CL ON L 24VDC ON OFF signal of the EXIT CLUTCH ...

Page 764: ... 2 13 14 CLUTCH ASSY PH TURN PL3 2 25 5 6 7 P J2321 3 2 1 PULL UP 3 3VDC SG PAPER EMPTY SENSED L 3 3VDC CST NO PAPER SENSOR PL3 2 30 P J232 1 2 3 6 5 4 I L 24VDC FEED CL ON L 24VDC P J235 2 1 1 2 15 16 CLUTCH ASSY PH FEED PL3 2 24 1 2 3 4 P J231 P J23 4 3 2 PAPER SIZE SW 3 ON L 3 3VDC PAPER SIZE SW 2 ON L 3 3VDC PAPER SIZE SW 1 ON L 3 3VDC SG 1 SWITCH ASSY SIZE PL7 1 18 GNB07005KA INTERLOCK 24VDC ...

Page 765: ...SIZE SW 2 ON L 3 3VDC PAPER SIZE SW 3 ON L 3 3VDC ON OFF signal of the SWITCH ASSY SIZE PAPER EMPTY SENSED L 3 3VDC Paper detect signal of the Feeder by the Sensor Photo NO PAPER SENSOR TURN CL ON L 24VDC ON OFF signal of the TURN CLUTCH FEED CL ON L 24VDC ON OFF signal of the FEED CLUTCH Paper size Switches SW 1 SW 2 SW 3 LEGAL 14 SEF ON ON ON LEGAL 13 SEF ON ON OFF EXECUTIVE SEF ON OFF ON B5 SEF...

Page 766: ...0 11 12 ROS MOT CLK 5V LD SG V REF K V REF C V REF M V REF Y SG HARNESS ASSY ROS PL5 1 2 LOCK ROS MOT ON SG 24VDC 5VDC SOS SG CLK ROS ASSY PL5 1 2 SCANNER MOT PWBA SOS GNB07006KA 13 14 MONIT K 15 16 17 18 19 20 20 19 18 17 16 1 2 3 4 5 15 14 13 12 11 10 1 2 3 5 4 3 2 1 3 2 1 9 8 7 6 5 4 3 2 1 MONIT C MONIT M MONIT Y DATA K DATA C DATA M DATA Y INTERLOCK 24VDC ...

Page 767: ...MOT ON ROS MOT CLK Drive control signal of the ROS MOTOR SOS Reference signal for scan start of LASER V REF K V REF C V REF M V REF Y Emission control signal of the laser diode MONIT K MONIT C MONIT M MONIT Y The monitoring voltage of the laser diode DATA K DATA C DATA M DATA Y Video signal of the laser diode ...

Page 768: ...4 3 2 1 2 3 4 1 2 3 4 7 8 10 11 12 13 1 14 SG 3 3VDC CLOCK DATA SG 3 3VDC CLOCK DATA SG 3 3VDC CLOCK DATA I L 24VDC 5VDC ADC SENSOR LED REM ADC V MONI ADC SOL ON L 24VDC A11 SG B17 B18 B19 B20 P J27213 2 1 1 2 ADC SOLENOID EEPROM BELT P J144 4 3 2 1 SG 5VDC HUMI TEMP P J26 1 2 3 4 J261 CN1 CN1 is printed on the board 4 3 2 1 PWBA EEPROM PL9 1 1 SENSOR HUM PL9 1 19 HARN ASSY LVPS AIO PL13 6 3 ERASE...

Page 769: ...ner patch density data measured by the ADC SENSOR Analog value LED REM Remote signal of the LED of ADC SENSOR ADC V MONI Control signal of the ADC SENSOR DATA CLOCK Control signal of the EEPROM XPRO TEMP Temperature data in the printer by the TEMP HUM SENSOR Analog value HUMI Humidity data in the printer by the TEMP HUM SENSOR Analog value ERASE K ON L 3 3VDC ERASE Y M C ON L 3 3VDC ON OFF signal ...

Page 770: ... 17 P J161 J161 P162 P163 P162 1 P163 1 DB4 TR4 TR3 TR2 TR1 ESA BCR BTR BTR Bias Transfer Roll ESA Electric Static Attachment BCR Bias Charge Roll ESA Developer DB3 DB2 DB1 10 9 8 7 6 5 4 3 TR MON CF MON COLOR DATA CLK 3 3VDC SG 9 10 2 1 5VDC SG I L 24VDC GNB07008KA K C M Y INTERLOCK 24VDC 5 5VDC 3 3VDC RED WHT WHT White Soldered Connector ...

Page 771: ...7 21 Chapter 7 Wiring Diagrams and Signal Information Version 1 2006 11 21 Signal line name Description TR MON CF MON COLOR DATA CLK Control signal of the HVPS ...

Page 772: ...3 4 5 6 DISPENSE MOTOR K PL5 1 12 M P184 6 5 4 3 2 1 J184 1 2 3 4 5 6 DISPENSE MOTOR C PL5 1 12 M HARN ASSY TNR MOT AIO PL13 6 6 HARN ASSY TNR SNR AIO PL13 6 7 HARN ASSY CRUM AIO PL13 6 9 P J191 3 SENSOR ASSY CRU Y PL5 1 4 2 1 P J19 1 2 1 2 3 PULL UP 3 3VDC SG CARTRIDGE Y SENSED L 3 3VDC P J192 3 SENSOR ASSY CRU M PL5 1 4 2 1 4 5 6 PULL UP 3 3VDC SG CARTRIDGE M SENSED L 3 3VDC P J193 3 SENSOR ASSY...

Page 773: ...of the DISPENSE MOTOR K C DISPENSE MOT A C DISPENSE MOT B C DISPENSE MOT XA C DISPENSE MOT XB Drive control signal of the DISPENSE MOTOR C CARTRIDGE Y SENSED L 3 3VDC Detection signal of the CRU SENSOR Y CARTRIDGE M SENSED L 3 3VDC Detection signal of the CRU SENSOR M CARTRIDGE K SENSED L 3 3VDC Detection signal of the CRU SENSOR K CARTRIDGE C SENSED L 3 3VDC Detection signal of the CRU SENSOR C D...

Page 774: ...SY LVPS AIO PL13 6 3 HARN ASSY IF AIO PL13 6 13 SG PULL UP 3 3VDC FUSER ASSY PL6 1 10 1 2 3 4 LVPS PL13 5 14 LAMP CONTROL GNB07010KA Thermostat Heater NC SNS 1 2 3 P J175 P J172 P1711 P J171 P J47 P J14 P J501 P1712 P1713 P J173 2 3 1 STS 1 2 2 P J176 1 1 2 3 EXIT SENSOR 1 2 3 3 2 1 230V Spec 3 1 N HEAT1 1 2 3 1 2 3 LINE P J171 P J47 5 6 9 8 xHEAT1 FUSER ON 3 3VDC 3 3VDC Used in production process...

Page 775: ...data measured by Temp Sensor for detecting high temperature analog value VC VD Temperature data measured by Temp Sensor for controlling temperature analog value FUSER EXIT SENSED L 3 3VDC Paper detect signal of the Fuser Exit by the Sensor Photo EXIT SENSOR FUSER ON Lighting signal of Fuser Lamp RELAY TEST LOW RELAY TEST HIGH Test signal of the LVPS Used in production process only ...

Page 776: ... 6 5 4 3 2 1 17 18 18 17 PWBA MCU PL9 1 20 GNB07011KB P J111 1 2 3 4 5 6 7 8 P J11 SG DATA K SG DATA C SG DATA M SG DATA Y 6 5 4 3 2 1 8 7 3 3VDC 3 3VDC P J53 1 2 3 4 5 6 7 HARNESS ASSY A OP OPP PL13 2 24 P J202 1 2 3 4 5 6 7 5VDC 5VDC 1 2 3 4 5 6 7 1 2 3 4 5 6 7 P5301 HARNESS ASSY A OP ESS PL13 2 25 SPEAKER ASSY GENBU PL13 5 6 PWBA HYUI PL13 4 1 CONSOL PANEL PL13 2 2 P J52 1 2 SPK SG 8 9 10 8 9 1...

Page 777: ...from the PWBA ESS to the PWBA MCU CREADY SREADY Signal for indicating weather or not the printer is ready for receiving command signal VSYNC K VSYNC C VSYNC M VSYNC Y Signal for indicating registration position of each of images Y M C and K HSYNC Signal for data DATA K DATA C DATA M DATA Y Video data of four colors DATA CLK BACK LIGHT BL 5VDC Control signal of the CONTROL PANEL SPK Control signal ...

Page 778: ... P J4222 P J4221 1 2 3 4 4 3 2 1 5 6 2 1 DRIVE ASSY OPT FEED PL12 2 10 M P J42121 3 2 1 PULL UP 3 3VDC SG PAPER EMPTY SENSED L 3 3VDC CST NO PAPER SENSOR PL12 3 14 P J4211 4 3 2 C2 PAPER SIZE SW 3 ON L 3 3VDC C2 PAPER SIZE SW 2 ON L 3 3VDC C2 PAPER SIZE SW 1 ON L 3 3VDC SG FEED MOT ON FEED MOT ALARM FEED MOT CLK FEED MOT LOW SG I L 24VDC 1 SWITCH ASSY SIZE OPT PL12 2 5 P J4212 3 2 1 1 2 3 I L 24VD...

Page 779: ...D CL ON L 24VDC ON OFF signal of the FEED CLUTCH PAPER EMPTY SENSED L 3 3VDC Paper detect signal of the Feeder by the Sensor Photo NO PAPER SENSOR PAPER SIZE SW 1 ON L 3 3VDC PAPER SIZE SW 2 ON L 3 3VDC PAPER SIZE SW 3 ON L 3 3VDC ON OFF signal of the SWITCH ASSY SIZE FEED MOT ON FEED MOT ALARM FEED MOT CLK FEED MOT LOW Drive control signal of the FEED MOTOR Paper size Switches SW 1 SW 2 SW 3 LEGA...

Page 780: ...10 8 7 6 5 4 3 2 10 9 8 7 6 5 4 3 2 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 P J431 PWBA DUP HARNESS ASSY DUP SNR PL11 1 13 PL11 1 15 P J429 2 3 4 5 6 MOTOR ASSY DUP PL11 2 23 P J4301 3 2 1 PULL UP 3 3VDC SG DUP IN SENSED L 3 3VDC DUP JAM SENSOR PL11 1 12 I L 24VDC DUP MOT A DUP MOT XA DUP MOT B DUP MOT XB P J430 1 2 3 I L 24VDC DUP CL ON L 24VDC 1 2 CLUTCH DUP PL11 2 10 GNB07013KA INTERLOCK 2...

Page 781: ...xd Control signal of the PWBA DUP DUP MOT A DUP MOT B DUP MOT XA DUP MOT XB Drive control signal of the DUP MOTOR DUP IN SENSED L 3 3VDC Paper detect signal of the Duplex by the Sensor Photo DUP JAM SENSOR DUP CL ON L 24VDC ON OFF signal of the DUP CLUTCH FAN 24VDC FAN ALARM Drive control signal of the DUP FAN ...

Page 782: ... 18 19 20 17 21 22 24 25 26 23 28 29 30 27 31 32 34 35 36 33 38 39 40 37 41 42 44 45 46 43 48 49 50 47 P J48 1 2 3 4 5 6 7 P J480 SG DATA DATA SG SG VBUS N C 4 3 2 1 6 5 PWBA HYUI PL13 4 1 WIRE HARNESS ASSY AIO ESS PL13 6 14 PWBA ESS PL13 4 20 PWBA FAX PL13 4 3 1 8VDC 5VDC 3 3VDC 1 8VDC 5VDC 1 2 4 5 6 3 MJ1 from Telephone Line MJ2 to Telephone 1 2 4 5 6 3 ...

Page 783: ...7 33 Chapter 7 Wiring Diagrams and Signal Information Version 1 2006 11 21 Signal line name Description DATA DATA VBUS Control signal of the PWBA ESS ...

Page 784: ...PL13 4 1 SCN B SCN A SCN A P J63 21 22 23 ADCLK SG ID8 ID7 SG ID7 ID6 SG ID6 ID5 SG ID5 ID4 SG ID4 SG SG SG TG P J65 CN5 1 2 3 4 5 6 SG 5VDC 7 8 9 10 11 12 5VDC SG 13 14 15 16 17 18 19 20 INV INV SG SG SG 3 3VDC 3 3VDC 12VDC SG SG SG AFE RST AFEDATA AFE CS AFECLK HP SENSED H 5VDC 5VDC 3 3VDC 12VDC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 785: ...e control signal of the SCANNER MOTOR ADCLK ADCLK TG Control signal of the PCB CCD ID8 ID8 ID7 ID7 ID6 ID6 ID5 ID5 ID4 ID4 Image date of the document by the CCD INV Control signal of the LAMP INVERTOR AFE RST AFEDATA AFECLK AFE CS Control signal of the PCB CCD HP SENSED H 5VDC Home Position signal of the Carriage by the Sensor Photo ...

Page 786: ... 5VDC ADF SCANNER GENBU PL13 8 1 PCB SENSOR ADF MOTOR ADF B 1 2 3 4 PWBA HYUI PL13 4 1 ADF B ADF A ADF A P J62 REGI SENSED H 5VDC READ SENSED H 5VDC 5VDC EMPTY SENSED H 5VDC 5 1 3 2 4 1 2 3 ADF GENBU PL13 8 2 REGI SENSOR READ SENSOR COVER OPEN SENSOR EMPTY SENSOR 1 4 3 6 2 1 2 3 ADF OPEN SENSOR P J61 1 2 3 SG 5VDC ADF OPEN SENSED H 5VDC 5VDC 5 N C N C M ...

Page 787: ...I SENSED H 5VDC Document detect signal of the Regi part by the Sensor Photo READ SENSED H 5VDC Document detect signal of the Read part by the Sensor Photo COVER OPEN SENSED H 5VDC Cover open signal of the ADF COVER by the Sensor Photo EMPTY SENSED H 5VDC Document empty signal of the ADF Tray by the Sensor Photo ADF OPEN SENSED H 5VDC ADF open signal by the Sensor Photo ...

Page 788: ... 4 6 Cyan toner cartridge 8 6 3 5 Installation Space min installation space 8 6 4 Functions 8 8 4 1 Recording System 8 8 4 2 Exposure System 8 8 4 3 Development System 8 8 4 4 Fixing System 8 8 4 5 Resolution 8 8 4 6 Operation Mode 8 8 4 7 Warm up Time 8 9 4 8 FCOT First Copy Output Time 8 9 4 9 Continuous Copying Speed 8 10 4 10 Input Properties 8 11 4 10 1 Paper pick up system 8 11 4 10 2 Paper ...

Page 789: ...18 8 1 3 Paper condition 8 18 8 1 4 Printer condition 8 18 8 1 5 Image quality guaranteed area 8 18 8 1 6 Criterion 8 18 9 Option 8 19 9 1 Options to be Installed by Users 8 19 10 ESS Specification 8 20 10 1 External Interface 8 20 10 1 1 USB 8 20 10 1 2 Ethernet 8 20 10 1 3 IEEE1284 8 20 10 1 4 Wireless 8 20 10 1 5 Interface Specification 8 21 10 2 Network Protocol 8 21 10 2 1 Printing Protocol 8...

Page 790: ...mum Scanning Size 8 28 11 1 7 Input Bit Depth 8 28 11 2 ADF 8 29 11 2 1 Document Condition 8 29 11 2 2 Document Thickness 8 29 11 2 3 Auto Document Size Detection 8 29 11 2 4 Document Feed System 8 29 11 2 5 ADF Half Open Full Open Angles 8 29 11 2 6 Document Registration 8 29 11 2 7 Capacity 8 29 12 FAX Specifications 8 30 12 1 Communication 8 30 12 1 1 Communication Mode 8 30 12 1 2 Density of T...

Page 791: ...Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS Version 2 2007 03 20 ...

Page 792: ...c Configuration The printer has the following basic configurations depending on the destination print engine main unit MSI and 250 feeder unit as the standard paper feeding consumables CRU 1 2 Functional Configuration Functional configuration of this printer is shown below Gnb08003KA Gnb08004KA ...

Page 793: ...ons 110 127V printer voltage 110 127VAC 10 99 140V frequency 50 60Hz 3Hz 220 240V printer voltage 220 240VAC 10 198 264V frequency 50 60Hz 3Hz 2 2 Power Consumption Power consumption in each operation mode at rated voltage input At standard configuration Operation mode Average Wh h Running mode F C 464 or less Running mode B W 464 or less Ready mode 108 or less Low power mode 35 or less Deep sleep...

Page 794: ... the ejection stacker is also being contained in the main unit As regards Depth 570mm at Legal 14 3 2 Dimensions Mass of Paper Tray Except COVER OPT FDE L and COVER OPT FDR R Width mm Depth mm Height mm Mass kg 460 520 730 36 kg without CRU 40 kg with CRU Tray Width mm Depth mm Height mm Mass kg For 550 sheet 386 506 7 134 4 7 9 or less Gnb08005KA Gnb08006KA ...

Page 795: ...8 4 Chapter 8 Printer Specifications Version 2 2007 03 20 3 3 Dimensions Mass of Duplex Width mm Depth mm Height mm Mass kg 283 290 134 1 0 or less Kmy08007KA ...

Page 796: ... 4 3 Black toner cartridge Width 303 8mm Depth 150mm Height 53 8mm Mass 1 05 5K 1 05 8K kg Reference The Black toner cartridge has CRUM CRU memory to record information 3 4 4 Yellow toner cartridge Width 303 8mm Depth 150mm Height 53 8mm Mass 1 05 4K 1 05 8K kg Reference The Yellow toner cartridge has CRUM CRU memory to record information 3 4 5 Magenta toner cartridge Width 303 8mm Depth 150mm Hei...

Page 797: ...4K 1 05 8K kg Reference The Cyan toner cartridge has CRUM CRU memory to record information 3 5 Installation Space min installation space Minimum space as shown below is required to install the printer when it is used for normal objects Space occupied by the operator is not included Top view Kmy08010KA 100mm Gnb08011KA 600mm 100mm 100mm ...

Page 798: ...8 7 Chapter 8 Printer Specifications Version 2 2007 03 20 Front view Side view 460mm 100mm 100mm Gnb08012KA 520mm 350mm 600mm 100mm Front Cover Gnb08013KB ...

Page 799: ...eration modes The modes are switched over by command from the printer controller or change of printer operation etc Proceeding from power ON low power mode or sleep mode to standby mode will take place after going through a warm up stage Running mode Printing State in running or recording operation Fixing system Held at operating temperature Exposure system Operating status Recording system Operat...

Page 800: ...cation is given is calculated on the following conditions rounded to one decimal place IOT performance that the controller does not have IOT wait The printer is in the standby mode ROS MOTOR OFF FUSER READY Paper is A4 SEF Document on the platen glass Except when process control is operating 1 1 Process controller operation is process controls such as TC control electric potential control cleaning...

Page 801: ... 79 sec or less XP PCL6 J11E A4 Letter SEF Plain paper Tray1 BW Duplex 56 sec or less XP PCL6 J11E A4 Letter SEF Plain paper Tray2 Color Simplex 57 sec or less XP PCL6 J11E A4 Letter SEF Plain paper Tray2 BW Simplex 38 5 sec or less XP PCL6 J11E A4 Letter SEF Plain paper Tray2 Color Duplex 80 sec or less XP PCL6 J11E A4 Letter SEF Plain paper Tray2 BW Duplex 57 sec or less OSX PS J11E A4 Letter SE...

Page 802: ... S ARRF method Duplex paper feeder unit It can be installed as an option and it enables duplex printing Selection of Duplex Feeder Unit is designated from the controller 4 10 2 Paper pick up capacity Paper pick up with paper tray 550 sheet Paper Tray 550 sheets or below 59 4mm of standard paper Option 250 sheet Paper Tray 250 sheets or below 27 6mm of standard paper Standard MSI paper pick up 150 ...

Page 803: ...r delivery system Paper can be delivered by the following method FACE DOWN delivery 4 11 2 Paper delivery capacity FACE DOWN delivery 250 sheets Letter A4 standard paper 4 11 3 Delivery paper size mass FACE DOWN delivery All paper sizes applicable to this printer 4 11 4 Full stack detection non ...

Page 804: ...uality is out of the specification Special paper Special paper except for plain paper Reliability and operability are the applicable range of specifications but the print image quality is out of the applicable range of specifications 4 12 2 Paper mass Paper feed from paper tray 60 to 216 gsm 16 lb to 80 lb Paper feed from MSI 60 to 216 gsm 16 lb to 80 lb 4 12 3 Paper size Paper size which can be s...

Page 805: ...the development unit Yellow toner cartridge has CRUM CRU memory to record information Magenta toner cartridge Cartridge to supply magenta toner to the development unit Magenta toner cartridge has CRUM CRU memory to record information Cyan toner cartridge Cartridge to supply cyan toner to the development unit Cyan toner cartridge has CRUM CRU memory to record information 5 2 Consumable Life Black t...

Page 806: ... 8 Printer Specifications Version 1 2006 11 21 Gnb08001KA FUSER TRANSFER BELT SEPARATOR ROLLER FEED ROLLER BLACK TONER CYAN TONER MAGENTA TONER YELLOW TONER Gnb08002KA 550 TRAY SEPARATOR ROLLER 550 TRAY FEED ROLLER ...

Page 807: ...d 1 degree or under Lateral levelness of table surface on which the printer is installed 1 degree or under 6 4 Ambient Lighting 3000 Lux or less without no direct sun beams 6 5 Storage Temperature of a Toner Cartridge The guaranteed period of the print cartridge before unpacked is as follows Normal conditions 24 months under 0 to 35 C 15 to 80 RH Harsh conditions Up to one month under 20 to 0 C an...

Page 808: ...C60950 3rd Edition EN60950 2000 7 2 Laser Safety Standard 110 127V system FDA21CFR Chapter 1 Subchapter J Section 1010 1040 220 240V system IEC60825 Class 1 Laser Product 7 3 EMI 110 127V system US FCC Part 15 Subpart B Class B 220 240V system EC EN55022 CISPR Publication 22 Class B 7 4 Noise Noise of priting is as follows Noise Printer Noise Level Standby 4 18 Printing 6 6 Copying 6 59 ...

Page 809: ...with standard paper fed from the paper tray Evaluation is performed with the maximum size of each standard paper Xerox C2 paper 8 1 3 Paper condition The paper used is fresh paper immediately after unpacked 8 1 4 Printer condition The print image quality specified in this section is guaranteed with the printer in normal condition 8 1 5 Image quality guaranteed area The print image quality specifie...

Page 810: ...ns Version 2 2007 03 20 9 Option 9 1 Options to be Installed by Users Users can install the following units 550 Feeder Unit Duplex Unit Multi protocol card Expansion memory 256MB 512MB 1024MB Multi protocol card Wireless Printer adaptor ...

Page 811: ...ux PC with USB Item Specification Connection 10 Base T 100 Base T Protocol See 10 2 Network Protocol for details Supported Client Windows NT 4 0 2000 XP x64XP Server 2003 x64Server2003 PC Mac OS X PC Linux Unix PC Item Specification Connection Centronics 36pin x 1 Protocol Standard Nibble ECP Supported Client Windows NT4 0 2000 XP x64XP Server 2003 x64Server2003 PC Linux PC Item Specification Conn...

Page 812: ...11g multi protocol single protocol multi protocol Standard Yes Yes Yes No No Standard MPC Yes Yes No Yes No Srandared MPC Wireless Yes Yes Yes No Yes Protocol Transport Maximum Session Supported Client LPD TCP IP 1 Windows NT 4 0 2000 XP x64XP Server 2003 x64Server2003 Mac OS X Linux 4 Unix 4 Port9100 TCP IP 1 Windows NT4 0 2000 XP x64XP Server2003 x64Server2003 IPP 1 TCP IP 5 Windows2000 XP x64XP...

Page 813: ... NT 4 0 Server Windows 2000 Server Windows Server 2003 Windows x64 server 2003 Linux Unix BOOTP UDP IP Supported OS Windows NT 4 0 Server Windows 2000 Server Windows Server 2003 Windows x64 Server 2003 Unix RARP TCP IP Supported OS Unix AutoIP TCP IP Software Installer WINS 1 TCP IP Supported OS Windows NT 4 0 Server Windows 2000 Server Windows Server 2003 Windows x64 Server 2003 SMTP TCP IP E mai...

Page 814: ...pported 10 3 4 Image Area Interface Protocol PDL Emulation PCL5c PCL6 PS3 USB Yes Yes Yes 1284 Yes Yes Yes Lpd Yes Yes Yes Port9100 Yes Yes Yes IPP Yes Yes Yes SMB Yes Yes Yes NetWare P Server Yes Yes Yes EtherTalk A PAP No No Yes FTP No No Yes Usable Area Size Maximum 215 9mm 8 5 in x 355 6mm 14 in Unprintable Area 4 1 mm each from four edges left right top and bottom of paper For DL LEF 6 1mm fr...

Page 815: ... data remains in the printer as long as it is not cleared The data on the memory is cleared when the printer is turned off The user can omit entering a password This is called Store Print This function is not available for MAC OS X 10 2 8 10 4 5 Proof Print When memory is expanded 256MB or more is installed proof print can be selected only when mul tiple sets of prints are specified in the pritner...

Page 816: ... the panel operation Jam error log includes the following information TOTAL PV when jam has occurred Name of jam Fatal error log includes the following information TOTAL PV when error has occurred Error code 10 5 3 Billing Count The same data is stored in two or more addresses in one IC Datacheck checksum etc is conducted When ESS is replaced IC can be transferred IC is mounted on socket 10 6 ID P...

Page 817: ... toner cartridges the printer can accept print request by the user s panel operation even if life of toner cartridge has ended When the mode has changed so that the printer does not stop even after life of toner cartridge ends the printer displays a message on the operation panel to inform the user of the mode change When the printer operates in this mode print image quality is not guaranteed Also...

Page 818: ...ateway Address IPX SPX Frame type Network address IP Filter Address Mask Mode Other supported protocols Wireless MPC version MAC address WirelessSetting SSID Network Type Encryption Link Quality Link Channel Listed when wireless LAN option is installed Printer Options Multi protocol Card Yes or No If available version Available Paper Tray Tray 1 Tray 2 MPF Print Volume Print volume for each paper ...

Page 819: ...0dpi 423 usec Line 600dpi Color 939 8 usec Line 8bit 1879 6 usec Line 16bit including 16bit input 8bit output 11 1 4 Slow Scanning Speed B W 600dpi 100mm sec B W 300dpi 180mm sec Color 8bit 600dpi 45mm sec Color 8bit 300dpi 90mm sec Color 8bit 150dpi 180mm sec Color 16bit 600dpi 22 5mm sec Color 16bit 300dpi 45mm sec Color 16bit 150dpi 90mm sec 11 1 5 Light Source Cold cathode fluorescent lamp two...

Page 820: ...canning 11 2 3 Auto Document Size Detection None 11 2 4 Document Feed System FRPF Friction Retard Pad Feeder Top sheet feeding 11 2 5 ADF Half Open Full Open Angles Full open 70 8 degrees Half open 10 5 degrees to 70 5 degrees Self closing 10 5 degrees or less 11 2 6 Document Registration ADF Mode Center Registration Platen Mode Side Registration 11 2 7 Capacity 50 sheets Plain Paper ...

Page 821: ... B W Fast Scan x Slow Scan Lines 16 x 15 4 mm 8 x 15 4 mm 8 x 7 71 mm 8 x 3 85 mm Pixels 400 ppi x 400dpi 300ppi x 300ppi 200ppi x 200ppi x 200ppi Color Fast Scan x Slow Scan 200ppi x 200ppi 12 1 3 Modem Signal Processing The following protocols are supported V 34 Max 33 6 kbps V 17 14 4 12 9 6 7 2 kbps V 33 14 4 12 kbps receive only V 29 9 6 7 2 kbps V 27ter 4 8 2 4 kbps 12 1 4 Data Compression O...

Page 822: ...11 sec or less 9 sec or less Standard 16 sec or less 8 sec or less 6 sec or less ITU T No 1 Super Fine 30 sec or less 13 sec or less 10 sec or less Fine 13 sec or less 6 sec or less 5 sec or less Standard 9 sec or less 5 sec or less 4 sec or less FX English Sales Chart Standard 6 sec or less 3 sec or less 2 sec or less FX Japanese Sales Chart Standard 8 sec or less 4 sec or less 3 sec or less The ...

Page 823: ...15km cable 12 2 2 Communication Load Characteristics Data error characteristics for noise and cable loss during communication are as follows Error rate Error frequency Total communication quantity 1 500 12 2 3 Incoming Call Level Under ideal conditions flat line no noise and no other line stress normal communication is guaranteed in the range from 0 through 43dBm As for V 17 V 29 and V 27ter the h...

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