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3000-4, 2000-5 NG/LP

Page 11

WARNING:

For your safety, if you smell gas: (A) turn off gas at line valve or meter, (B) open windows,

(C) do not touch electrical switches, (D) extinguish all open flames, (E) immediately call

your gas supplier.

4. When using L.P.gas, the Control must be equipped with a regulator.  Make sure that no gas is present in

the area before putting machine in operation.  L.P. gas is heavier than air.  Sniff at floor level for pres-

ence of gas.  If present do not attempt to start the machine.  (See Warning on page 8.) When changing

from natural gas to L.P., or L.P. to Natural Gas using a convertible control, the burner orifice and pilot

orifice must also be changed.

5. Make certain that the pilot orifice being used is the correct size for the gas used.

 6. To install or remove control, use a special body wrench on inlet boss.  Do not grip body with pipe wrench

or vise.

 7. Insert only correct size pipe or tubing into inlet or outlets of control.  Insertion of any other objects can

cause internal damage resulting in a hazardous condition.

 8. Make sure gas piping is pressure tested before control is connected.  High pressure can damage control

causing a hazardous condition. Do not subject control to more than 1/2 P.S.I., (14" W.C.) inlet pressure.

 9. Use only new, unused, and correct model controls as replacements. Do not re-use old controls.

10. Make sure piping is clean and free from burrs.  Apply a small amount of good quality pipe thread com-

pound suitable for the gas being used.  Thread compound should be used sparingly on male threads

only, leaving the first two threads clean.  NOTE:  Blow lines out with compressed air to remove all dirt or

debris.

11. A drip leg (dirt trap) must be installed,  after the shut-off valve, in the gas supply line to the control to

prevent dirt from entering control.  

See Figure #1.

  All piping must conform to local codes and ordi-

nances and with National Gas code (ANSI  Z223.1 and NFPA No. 54).

12. After installation has been completed, leak test all gas connections with soap solution with the main

burner on.  Bubbles indicate leaks that must be corrected.

13. If control has been exposed to water in any way, it must be replaced.

14. Keep combustible material away from gas machine.  Keep burner area clean and free of dust and lint.

15. If gas valve fails to shut off, do not turn off electrical power.  Turn off gas supply allowing water pump to

continue running until system has cooled.  Replace control.

Figure # 1

3 in. 176.2 mm

MINIMUM

3 in. 176.2 mm

MINIMUM

3 in. 176.2 mm

MINIMUM

GAS

VALVE

GAS

VALVE

GAS

VALVE

TUBING

GAS

SUPPLY

DROP

HORIZONTAL

PIPED

GAS

SUPPLY

PIPED

GAS

SUPPLY

DROP

HORIZONTAL

RISER

RISER

ALL BENDS IN METALLIC TUBING SHOULD BE SMOOTH

Summary of Contents for 1500 - 5 NG 091

Page 1: ...Eliminator 2000 4 1000 5 NG LP 5 HP Single 3 Phase Operators Manual and Replacement Parts Book Pressure Washers Delco Pressure Washers PN LIT ELIM DEL Rev 3 07...

Page 2: ...chanical as with all mechanical equipment it requires proper installation operation and maintenance as outlined in this manual The Operators Manual has been written for your benefit For your safety an...

Page 3: ...or ninety 90 days whichever is longer Defective parts replaced under this warranty are the property of DELCO Cleaning Systems LLC 6 All warranty service will be performed by a trained technician emplo...

Page 4: ...ns 10 Operating Instructions 11 13 Maintenance 14 15 How to Correct Problems in the Machine 16 17 Assembly Drawing No 1 19 Assembly Drawing No 2 20 Parts List 21 Assembly Drawing No 3 22 Parts List 23...

Page 5: ...odor of gas present If you operate the unit when there is an odor of gas it could result in injury to you or other personnel DANGER Tampering with the machine s factory preset unloader valve settings...

Page 6: ...ressure washer without the appropriate decals could result in operation injury or damage Make sure all labels and instructional information are fastened to the machine Get new labels and decals from y...

Page 7: ...C 193 FT Trigger 50 Wire Braid L51 xW22 1 2 xH51 3 4 625 LBS Flow Rate GPM Pressure Psi Volts Amps Min Circuit Amp Fuel BTUH input Temp Motor Pump Metering Valve Heat Exchanger Coil Spray Control Hos...

Page 8: ...d to be installed indoors and must be protected from direct spray or overspray of water WARNING Adequate oxygen is needed for proper combustion or dangerous carbon monoxide can result Gas Fired Units...

Page 9: ...with 3 4 water hose and 3 4 connections 2 Insure that the water supply is capable of supplying sufficient water flow volume CAUTION Insufficient water flow can cause pump damage and failure Gas Supply...

Page 10: ...o provide stable ignition Test for Gas Leaks WARNING DO NOT OMIT THIS TEST With the main burner in operation paint the pipe joints pilot gas tubing connections and valve gasket lines with rich soap an...

Page 11: ...essure 9 Use only new unused and correct model controls as replacements Do not re use old controls 10 Make sure piping is clean and free from burrs Apply a small amount of good quality pipe thread com...

Page 12: ...hese precautions and all instructions on this machine before lighting the pilot This machine uses L P Pro pane gas which is heavier than air and will remain at floor level if there is a leak Before li...

Page 13: ...ne to the OFF position 5 Install the nozzle onto the wand 6 Turn the control switch to position one to establish the water flow Turn the control switch to position two hot water wash The burner should...

Page 14: ...riodically check the oil level Change the oil after 50 hours of operation and then after every 500 hours Use SAE 30 weight non detergent oil 7 Use teflon tape or approved sealer on the plumbing connec...

Page 15: ...the trigger must be released to allow the antifreeze to pass through the bypass line 8 Turn the control switch to the O position and close the metering valve 9 Unplug the cord and put the machine in...

Page 16: ...lunger retainer Contact an authorized Delco service person o ring is worn Excessive vibration to gun Worn clogged or defective Contact an authorized Delco service person and hose check valves in pump...

Page 17: ...rk and no pilot gas No main Power Check breakers or fuses Faulty transformer Contact an authorized Delco service person Faulty vac switch Contact an authorized Delco service person Faulty limit switch...

Page 18: ...________________________________________________________________ ________________________________________________________________________________________________________ ______________________________...

Page 19: ...9 1 e g a P P L G N 5 0 0 0 2 4 0 0 0 3 Delco Eliminator 2000 4 1000 5 NG LP 1 3 Phase Drawing 1 Machine Layout...

Page 20: ...P L G N 5 0 0 0 2 4 0 0 0 3 0 2 e g a P Delco Eliminator 2000 4 1000 5 NG LP 1 3 Phase Drawing 2...

Page 21: ...90A 1 Fitting 1 2 Female x 1 2 Male x x x x 47 54159A 1 Nipple Pipe 1 2 x 6 x x x x 48 56118A 1 Manifold Unloader 3 4 Brass x x x x 49 59404A 1 Valve Unloader x x 199126 1 Valve Unloader x x 50 170860...

Page 22: ...P L G N 5 0 0 0 2 4 0 0 0 3 2 2 e g a P Delco Eliminator 2000 4 1000 5 NG LP 1 3 Phase...

Page 23: ...196312 1 8 0 x 25 x 1 4 x x 24 170014 1 Plug Pipe 1 2 Brass x x x x 25 170265 1 Tee 1 2 x 1 2 x 3 8 Galv x x x x 26 722021 3 Clamp 4 x x x x 27 720271 1 Adapter 1 4 h to 1 4 mpt x x x x 28 170034 2 H...

Page 24: ...P L G N 5 0 0 0 2 4 0 0 0 3 4 2 e g a P Delco Eliminator 2000 4 1000 5 NG LP 1 3 Phase Drawing 4...

Page 25: ...x x x 25 29661A 1 Panel Rear Control x x x x 26 171101 4 Nut Whiz Lock 3 8 16 x x x x 27 29667A 1 Bracket Control Panel x x x x 29 198605 1 Transformer 440V 240V 24V x x x x 29a 193775 1 Fuse 4 5 Amp...

Page 26: ...R M8 4 6 IP 100 09 O RING VALVE SEAT 5 6 IP 100 11 VALVE SEAT 6 6 IP 100 13 VALVE 7 6 IP 100 15 VALVE SPRING 8 6 IP 100 17 VALVE GUIDE 9 6 PF 026 01 O RING VALVE PLUG 10 6 IP 100 21 VALVE PLUG 11 6 IP...

Page 27: ...G DRAIN PLUG 32 6 IP 500 35 SOCKET CAP SCREW M8 X 35 33 6 IP 500 37 WASHER 34 3 IP 500 39 WASHER 35 3 IP 500 41 PISTON 36 3 IP 500 43 BACK UP RING 37 3 IP 500 45 WASHER 38 3 IP 200 46 PLUNGER RETAININ...

Page 28: ...escription 42 3 IP 500 53 O RING PACKING RETAINER 43 3 IP 500 55 PACKING RETAINER 44 3 IP 500 57 V PACKING 45 3 IP 500 59 HEAD RING 46 3 IP 500 67 INTERMEDIATE RING 47 3 IP 500 71 RE STOP RING 56 3 IP...

Page 29: ...DELCO Eliminator 2000 4 NG LP 1500 5 NG LP Single Phase Electrical Schematic...

Page 30: ...Delco Eliminator 2000 4 1000 5 NG LP 3 Phase with shut down timer Electrical Schematic 2 2010 Addendum...

Page 31: ...__________________________________________________ ________________________________________________________________________________________________________ ____________________________________________...

Page 32: ...o other personnel damage to the machine or to other property could occur as well You must have training in the operation of this machine before using it If you or your operator s cannot read English h...

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