Define Instruments PRO-WEI100 Manual Download Page 1

PRO-WEI100-MAN-19V01 (0225) 

Copyright © 2019 Define Instruments

1

   

This intelligent weighing controller ac-
cepts input directly from a 4-wire or a 
6-wire strain gauge.

The PRO-WEI100 has a number of ad-
vanced functions designed specifically 
for the weighing industry, and is simple 
to set up and operate. It also features 
output and input isolation, eliminating 
the need for any special consideration 
when interfacing to analog/serial in-
puts, or PCs/PLCs/HMIs.

Contents

1  Specifications 

 .............................  2

2  Features

 ....................................... 3

3  Front Panel & Display

 .................  6

4  Wiring 

 ........................................  8

5  Dimensions & Installation 

 ........ 11

6  Input Setup & Calibration 

 .......  13

7  Setpoint Setup

 ........................... 24

8  Setpoint Direct Access

 .............. 27

9  Reset PIN Numbers 

..................  27

10  Factory Analog Output

Calibration

 ................................. 28

A  Appendix A - Input Functions

 ... 29

B  Appendix B - Serial Modes

 ........ 31

PRO-WEI100

Weighing Controller

Order Codes

PRO

WEI100 

 Strain gauge input

HV

LV

85–265V AC / 95–370V DC
15–48V AC / 10–72V DC

Options

-R2
-R4

2 x relay outputs
4 x relay outputs

-A

1 x mA/V analog output

-S2R

1 x RS232 (RJ11 terminal)

-S4S

1 x RS485 (screw terminal)

Summary of Contents for PRO-WEI100

Page 1: ...ing to analog serial in puts or PCs PLCs HMIs Contents 1 Specifications 2 2 Features 3 3 Front Panel Display 6 4 Wiring 8 5 Dimensions Installation 11 6 Input Setup Calibration 13 7 Setpoint Setup 24...

Page 2: ...20mA 0 10V Comm Port Number of comm ports None or 1 Comm port options S2R Isolated RS232 RJ terminal or S4S Isolated RS485 screw terminal Serial output Custom ASCII Modbus RTU slave Gedge Ranger A or...

Page 3: ...in in Weight GIW Batching Direction The Batching Direction parameter is set in 6 2G and should be set to GIW Gain in Weight for applications where the weight increases as product is added to the weigh...

Page 4: ...changed it is possible to configure SP 2 so that it tracks SP 1 and always turns off at a fixed amount below the required batch weight E g If your initial batch weight was 100Kgs and you wanted SP 2 t...

Page 5: ...lue If the input value on the load cell is not within the Capture Band setting then the controller displays the current loadcell value and does not zero Capture Band can be set from 1 to 254 counts an...

Page 6: ...see 6 2H This button is typically used to scroll through options or increase values in the setup menu Pressing this button from the main display will allow you to view reset the Peak value and view t...

Page 7: ...table below and will cycle continuously at each press of the or button Press at any time to return to normal operating mode PEAK and VALLEY may be reset to zero by pressing the and buttons at the sam...

Page 8: ...Analog Output See 4 4 4 1D Analog Input See 4 2 4 1E Function Pins See 4 6 4 1F Power Supply HV LV See 4 7 4 2 Wire the strain gauge input module Wire your loadcell input module as shown in the dia g...

Page 9: ...ntroller See 4 1A SP2 SP1 R2 SP3 SP4 SP1 SP2 R4 4 4 Wire the analog output if installed If your controller has analog output fitted wire it as shown for either voltage 0 10V or current 4 20mA See 4 1C...

Page 10: ...he power is on NEVER connect your low voltage controller to mains power Wire your controller for low or high voltage power supply as show in the diagrams below Check the label on the unit against the...

Page 11: ...NSIONS INSTALLATION 5 1 Case dimensions Cabling Allowance 96mm 3 78 92mm 3 62 120mm 4 72 39mm 1 54 155mm 6 10 minimum depth required behind panel 4mm 0 16 Cabling Allowance 48mm 1 89 45mm 1 77 120mm 4...

Page 12: ...ter back C Slide the Panel Gasket over the rear of the unit to the back of the Meter Faceplate D From the front of the panel insert the meter into the Panel Cutout Holding the unit in place engage the...

Page 13: ...scrolls across the display and toggles with SKIP Press to skip to 6 3 or the button and then to ENTER input setup B _ _ _ SUPPLY REJECTION FREQUENCY scrolls across the display Use the and buttons to s...

Page 14: ...mptying operations or GIW gain in weight for filling operations Press See Section 2 1 for additional information For 6 2H K please refer to the list of input functions in Appendix A H _ _ _ PROG BUTTO...

Page 15: ...libration This unit has been calibrated for 0 10 000 counts 2mV V sensor gain at full scale A _ _ _ CALIBRATION TECHNIQUE scrolls across the display and toggles with SKIP Press to skip to 6 4 or use t...

Page 16: ...o adjust the no load value if required and then press D _ _ _ CALIBRATE SPAN scrolls across the display and toggles with the current selection Use the and buttons to select YES or NO and then press If...

Page 17: ...be directed back to the operational display To enter step 6 4 you must select SKIP at 6 3A Zero offset calibration J _ _ _ ADJUST OFFSET scrolls across the display and toggles with the currently sele...

Page 18: ...and then press 6 4 Zero maintenance See Section 2 4 for more information on zero maintenance parameters A _ _ _ ZERO MAINTENANCE scrolls across the display and toggles with SKIP Press to skip to 6 5 o...

Page 19: ...easurement If the change in input exceeds the averaging window value it will not average ensuring fast response when there are large differences between readings E g When product is being dropped into...

Page 20: ...output data source Use the and buttons to select an option from NET BATCH or LIVE and then press Note that where NET BATCH is indicated the option that will be displayed is controlled by the weighing...

Page 21: ...s Please skip to 6 7G now See Appendix B 3 for more information on Gedge output formats D _ _ _ DATA SOURCE scrolls across the display and toggles with the currently selected serial data source Use th...

Page 22: ...scrolls across the display and toggles with the currently selected parity Using the and buttons select NONE ODD or EVEN and then press J The step that you proceed to now will depend on the Serial Mode...

Page 23: ...imer will be reset to zero and will immediately begin counting D _ _ _ DATE scrolls across the display and toggles with the current selection Use the and buttons to adjust the date from 1 to 31 and pr...

Page 24: ...to enter your security code factory default 1 Then press If the correct PIN is entered setup is started at 7 2 If an incorrect PIN number is entered _ _ _ ACCESS DENIED scrolls across the display and...

Page 25: ...display and toggles with the activation source for the selected setpoint Use the and buttons to choose NET BATCH or LIVE and then press Note that where NET BATCH is indicated the option that will be d...

Page 26: ...K _ _ _ USER ACCESS scrolls across the display and toggles with the direct access permission setting for the selected setpoint Use the and to select either OFF or ON and then press When enabled this...

Page 27: ...Pressing for the last ena bled setpoint will exit and return to the operational display 9 RESET PIN NUMBERS VIEW FIRMWARE VERSION If you have forgotten your PIN number s follow the procedure below to...

Page 28: ...the current selection Use the and buttons to select YES or NO and then press If you selected YES connect a mA or volt meter across the analog output connector see 4 4 and then continue to 10D If you...

Page 29: ...ion is in progress Current batch is paused display shows PAUSE If a batch operation has been paused or you have just powered up following a power loss during batching Controller will resume without re...

Page 30: ...us Sets the peak value to the current input value flashes PK RST PRINT see B 5 Continuous Sends a single Ranger A output string SERIAL MODE 6 7B must be set to RNGR A and OUTPUT MODE 6 7G must be set...

Page 31: ...r aborts the operation In Custom ASCII mode data is normally read as formatted data which includes decimals and any text characters that may be selected to show units However it is also possible to re...

Page 32: ...he controller has completed a read or write instruction it responds by sending a carriage return line feed CR LF back to the host If the instruction was a read command the CR LF follows the last chara...

Page 33: ...40066 SP3 40067 SP4 40068 40071 40074 Make delay SP1 40071 SP2 40072 SP3 40073 SP4 40074 32 Bit Signed 2 x 16 Bit LSW MSW Function 40515 40516 Tared Batch weight net 40517 40518 mV 40521 40522 Live w...

Page 34: ...zero ASCII Space Stored tare is zero D7 P Print key operation ASCII Space No print key operation B 4 Ranger A mode Ranger A is a continuous output used to drive remote displays and other instru ments...

Page 35: ...s set in 6 7D and the units selected in 6 7F Note that changing the display units in 6 7F does not perform any conversion calculations You will need to scale the instrument to match the printed units...

Page 36: ...245 Westpark Village Auckland 0661 New Zealand Ph 64 9 835 1550 Fax 64 9 835 1250 sales defineinstruments co nz www defineinstruments com United States Dallas TX Ph 214 926 4950 sales defineinstrument...

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