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DeDietrich GT 530-10, Installation And Service Manual

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GT 530

Fuel oil/gas boilers

Installation and 
Service Manual

300011906-001-D

EN

Summary of Contents for GT 530-10

Page 1: ...GT 530 Fuel oil gas boilers Installation and Service Manual 300011906 001 D EN ...

Page 2: ... The appliance complies with the standard model described in declaration of compliance 1 It is manufactured and distributed pursuant to the requirements of european directives The original of the declaration of compliance is available from the manufacturer C002722 A ...

Page 3: ...a Belgium Bulgaria China Cyprus Spain Greece Luxemburg Poland Portugal Czech Republic Romania Tunisia10 3 3 2 Boilers for following countries Germany Austria Serbia Slovenia 11 3 3 3 Boilers for following countries Switzerland 12 3 3 4 Boilers for following countries Russia 13 4 Installation 14 4 1 Regulations governing installation 14 4 1 1 In general 14 4 1 2 In particular for France 14 4 1 3 In...

Page 4: ...utions required in the case of long boiler stops one or more years 23 6 2 Precautions required if the heating is stopped when there is a risk of freezing 23 7 Checking and maintenance 24 7 1 System maintenance 24 7 1 1 Water level 24 7 1 2 Draining 24 7 2 Boiler 24 7 2 1 Sweeping 24 7 2 2 Chemical sweeping 27 7 2 3 Maintenance of the burner 28 7 3 Cleaning the casing material 28 8 Spare parts GT 5...

Page 5: ...appliance Faulty or insufficient maintenance of the appliance Failure to abide by the instructions on installing the appliance 1 2 2 Installer s liability The installer is responsible for the installation and inital start up of the appliance The installer must respect the following instructions Read and follow the instructions given in the manuals provided with the appliance Carry out installation...

Page 6: ...ar after replacing a furnace with a new one CE identification no 1312 AQ 954 France CE identification no 1312 AQ 953 Germany Switzerland 1 3 2 Directive 97 23 EC Gas and oil boilers with a maximum operating temperature of 110 C and hot water tanks with a maximum operating pressure of 10 bar pertain to article 3 3 of the directive and therefore cannot be CE marked to certify compliance with the dir...

Page 7: ...rm the gas supplier 2 1 2 Risk of intoxication Do not obstruct the air inlets in the room even partially If you smell flue gases 1 Switch the appliance off 2 Open the windows 3 Evacuate the premises 4 Contact a qualified professional 2 1 3 Risk of being burnt Depending on the settings of the appliance The temperature of the flue gas conduits may exceed 60 C The temperature of the radiators may rea...

Page 8: ...llowing the boiler to operate autonomously without regulation The standard panel is used to connect the boiler to the boiler room control cabinet This cabinet can be fitted with control units 3 2 2 K3 control panel Separate panel Panel comprising the settings control and safety devices allowing the boiler to operate autonomously Control panel K3 also allows the boiler to be used as a secondary boi...

Page 9: ...ws the boiler to be used as a master boiler for installations with 2 to 10 boilers in cascade The other boilers 1 to 9 must be fitted with a K3 control panel Side panel A version of the DIEMATIC m3 control panel with lateral attachment is also available 3 2 4 B3 control panel Separate panel Top of the range electronic control panel with digital display comprising the settings control and safety de...

Page 10: ...tance 1 T 10K mbar 18 22 28 4 34 8 42 50 57 6 67 2 77 6 26 2 30 2 35 8 41 4 48 0 53 6 59 2 64 8 71 6 78 4 T 15K 8 9 9 12 6 15 5 18 7 22 4 25 8 30 34 7 11 7 13 5 14 0 18 5 21 5 24 26 5 29 32 35 T 20K 4 5 5 5 7 1 8 7 10 5 12 5 14 4 16 8 19 4 6 5 7 6 9 0 10 4 12 0 13 4 14 8 16 2 17 9 19 6 Pressure in the furnace for nozzle pressure 0 4 mbar 1 7 1 75 1 8 1 9 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 85 3 3 1 3 ...

Page 11: ...r 22 25 9 30 5 37 43 5 50 55 8 21 8 24 2 26 8 30 33 35 6 38 9 42 9 45 6 48 9 T 15K 9 8 11 5 13 6 16 4 19 3 22 2 24 8 9 7 10 8 11 9 13 3 14 7 15 8 17 3 19 1 20 3 21 9 T 20K 5 5 6 9 8 1 9 2 10 6 12 13 9 4 5 5 8 6 5 7 2 7 9 8 6 9 4 1 6 11 8 12 4 Pressure in the furnace for nozzle pressure 0 4 mbar 1 4 1 45 1 5 1 55 1 6 1 65 1 7 1 75 1 8 1 85 1 95 2 05 2 1 2 15 2 2 2 25 2 3 Flue gas temperature Ambien...

Page 12: ...32 1 37 0 T 15K 6 2 7 8 5 10 3 12 3 14 3 15 7 17 9 7 7 6 8 6 9 5 10 4 11 2 12 4 13 3 14 5 16 5 T 20K 3 5 4 2 5 1 5 7 6 7 7 7 8 8 10 3 8 4 1 4 6 5 1 5 6 6 1 7 6 7 8 8 2 9 3 Pressure in the furnace for nozzle pressure 0 4 mbar 1 05 1 05 1 1 1 1 1 15 1 2 1 2 1 25 1 3 1 3 1 35 1 4 1 5 1 5 1 55 1 6 1 6 1 65 Flue gas temperature Ambient temperature 1 3 K 160 160 160 160 160 160 160 160 160 160 160 160 1...

Page 13: ...93 731 769 807 845 905 943 981 1019 1057 1095 Water resistance 1 T 15K mbar 12 6 15 0 17 5 20 4 22 9 26 2 29 8 10 1 11 7 13 4 16 1 18 6 21 0 23 1 25 9 28 2 31 3 Pressure in the furnace for nozzle pressure 0 4 mbar 1 8 1 8 1 9 1 9 2 0 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 0 3 1 Flue gas temperature Ambient temperature 1 3 K 190 190 190 190 190 190 190 190 190 190 190 190 190 190 190 190 190 Mas...

Page 14: ...rbon installations situated inside residential buildings and their annexes NF P 45 204 standards Gas installation formerly DTU 61 1 gas installations April 1982 addendum no 1 July 1984 Local Sanitary Regulations For appliances connected to the electricity network NF C 15 100 standards Low voltage electrical installation Rules Establishments open to the public Statutory terms and conditions of inst...

Page 15: ...ing installations DIN 1988 technical rules on drinking water installations TRW DVGW TRGI technical rules on gas installations including complementary equipment Working paper DVGW G 260 I technical rules on the nature of the gas 4 2 Package list ZSee assembly instructions 4 3 Mounting ZFor mounting instructions see installation instructions 4 3 1 Main dimensions 1 Burner centre line 2 The lateral c...

Page 16: ... 8 13 36 35 14 13 8 9 K mm 33 4 5 26 27 48 49 10 19 18 3 4 25 24 23 2 1 20 21 L mm 1305 1445 1555 1645 1755 1845 1955 2105 2245 2355 2445 2555 2645 2845 2955 3045 3155 3245 3355 M mm 249 265 319 243 297 221 275 259 324 269 321 265 299 269 324 269 324 249 303 P mm B3 K3 DIEMATIC m3 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 Standard 130 130 130 130 130 130 130 130 1...

Page 17: ...o the system making sure you comply with minimum clearance dimension D Angled connection not supplied Air inlet Air outlet If A 1 2 m door opening side A 0 5 m If A 0 5 m A 1 2 m door opening side adapt the dimensions on the basis of the dimensions of the burner when the door is open B 1 5 m adapt the dimensions on the basis of the dimensions of the burner Boiler GT 530 7 GT 530 8 GT 530 9 GT 530 ...

Page 18: ...such products close to the boilers If the boiler and or peripheral equipment are corroded by such chloride or fluoride compounds the contractual guarantee cannot be applied France The minimum cross sections and the emplacement of the fresh air inlet and the air discharge are governed by the order of 21 03 1968 amended by the orders of 26 02 1974 and 03 03 1976 Generator installed in a building for...

Page 19: ...ns 139 7 5 18 to 25 sections 159 6 weld dimension without connection see figure on chapter Boiler location straight or angled connection Boiler GT 530 7 GT 530 8 GT 530 9 GT 530 10 GT 530 11 GT 530 12 GT 530 13 GT 530 14 GT 530 15 GT 530 16 GT 530 17 GT 530 18 GT 530 19 GT 530 20 GT 530 21 GT 530 522 GT 530 23 GT 530 24 GT 530 525 C mm 1488 1488 1488 1488 1488 1488 1488 1488 1488 1488 1488 1504 15...

Page 20: ...erature in the boiler is maintained at 50 C or more The first stage must be set to a minimum of 30 of the nominal stage Operation at modulated low temperature minimum outlet temperature 40 C The first stage must be set to a minimum of 50 of the nominal stage Operation with modulating burner The water temperature in the boiler is maintained at 50 C or more The burner can modulate down to 30 of the ...

Page 21: ...ves with the capability to bleed the system by themselves when it is operating the manual bleeder valves are used to bleed all the high points of the system and to make sure that the filled system is free of air before the burner is turned on Do not add cold water suddenly into the boiler when it is hot 4 6 Sludge removal A tapped Ø 2 hole with a plug has been provided on the bottom of the front o...

Page 22: ...o the flue gas pipe The connection shall be removable and offer minimum load losses i e it must be as short as possible with no sudden change in section Its diameter shall always be at least equal to that of the boiler outlet i e Ø 300 mm for 7 to 9 sections Ø 350 mmfor 10 to 13 sections Ø 400 mmfor 14 to 20 sections Boilers with 21 to 25 sections are supplied with a plain plate The maximum cut ou...

Page 23: ... heating pump to ensure Titan Active System operation when a titanium anode is protecting the DHW tank Use the mode summer to shut down the heating antifreeze to shut down the boiler if you are to be absent 6 1 Precautions required in the case of long boiler stops one or more years The boiler and the chimney must be swept carefully Close all the doors of the boiler to prevent air from circulating ...

Page 24: ...the system unless it is absolutely necessary 7 2 Boiler The operations described below shall only be performed with the boiler and power supply off The boiler will only operate efficiently if the exchange surfaces are kept clean The boiler should be cleaned as soon as required and as the chimney at least once a year or more depending upon applicable regulations and specific needs 7 2 1 Sweeping St...

Page 25: ...erial Step 5 Unfasten the nuts up to the stop Push in the handles of the sweeping covers Remove the sweeping covers Step 6 Brush the vertical plates Put back the sweeping covers insulating material and casing covers by reversing the procedure above chemical sweeping is recommended for such boilers See chapter Chemical sweeping Put the baffle plates back in place Interlock them with each other whil...

Page 26: ...ocedure See chapter Chemical sweeping Step 9 Remove the lower rear panels Remove the lower rear crosspiece Remove the lower insulating material on the rear Step 10 Unfasten the wing nuts and remove the lower left and right hand sweeping doors Remove any soot deposit with a scraper or a vacuum cleaner Open the lower sweeping cover of the flue gas box 2 H 10 nuts Ø 10 washers Remove the soot Put bac...

Page 27: ...spray with separate reservoir nozzle and connecting tube The nozzles enable easy application at the back of the combustion chamber Manual pressurisation of the reservoir Motor assisted pressurisation spray with reservoir nozzle and connecting tube These sprays are intended for intensive use Operational mode The operating mode mentioned corresponds to standard user situations Refer to the manufactu...

Page 28: ...ducts brief application after cleaning has a preventive effect limiting deposits on the heating surfaces Replace the baffle plates Close the door of the combustion chamber Service the burner Replace the front panel 7 2 3 Maintenance of the burner ZRefer to the instructions supplied with the burner 7 3 Cleaning the casing material Use a soapy solution and a sponge only Rinse with clean water and dr...

Page 29: ...re 4 rue d Oberbronn F 67110 REICHSHOFFEN 33 0 3 88 80 26 50 33 0 3 88 80 26 98 cpr dedietrichthermique com 8 Spare parts GT 530 To order a spare part quote the reference number next to the part required 300011906 002 B Boiler body Miscellaneous ...

Page 30: ...30 GT 530 25 01 2012 300011906 001 D Insulation 71 70 M000050 ...

Page 31: ...31 25 01 2012 300011906 001 D GT 530 Casing ...

Page 32: ...s list in the panel instructions S3 control panel Package MD4 K3 control panel Separate panel Package MD2 Side panel Package MD139 DIEMATIC m3 control panel Separate panel Package MD1 Side panel Package MD138 B3 control panel Separate panel Package MD3 Side panel Package MD140 ...

Page 33: ...ons 18 8015 8916 Assembly rod Ø 14 1908 mm 16 sections 18 8015 8917 Assembly rod Ø 14 2021 mm 17 sections 18 8015 8918 Assembly rod Ø 14 2133 mm 18 sections 18 8015 8919 Assembly rod Ø 14 2246 mm 19 sections 18 8015 8920 Assembly rod Ø 14 2398 mm 20 sections 18 8015 8921 Assembly rod Ø 14 2511 mm 21 sections 18 8015 8922 Assembly rod Ø 14 2623 mm 22 sections 18 8015 8923 Assembly rod Ø 14 2736 mm ...

Page 34: ...lete insulating material for body 7 sections 70 8555 5517 Complete insulating material for body 8 and 9 sections 70 8555 5518 Complete insulating material for body 10 sections 70 8555 5519 Complete insulating material for body 11 and 12 sections 70 8555 5520 Complete insulating material for body 13 and 14 sections 70 8555 5521 Complete insulating material for body 15 sections 70 8555 5522 Complete...

Page 35: ...l upper plate 2181 mm 85 8555 8076 central upper plate 2271 mm 86 8555 8079 additional central plate 1196 mm Common parts 87 8259 8014 Lower front crosspiece 88 8555 8515 Fastening bracket for front side pane 89 8259 8818 Complete lower front side panel 90 200007613 Complete upper front panel 91 8555 8517 Complete lower front panel 92 8555 8518 Upper rear panel Ref Code no Description 93 8259 8021...

Page 36: ...are not exclusive of benefits for the purchaser of the legal guarantee as stated in Civil Code articles 1641 to 1648 Poland Warranty conditions are included in the warranty card Switzerland The application of the warranty is subject to the terms and conditions of sale delivery and warranty of the company marketing our products Belgium The preceding dispositions about the contractual guarantee are ...

Page 37: ...37 25 01 2012 300011906 001 D GT 530 ...

Page 38: ...38 GT 530 25 01 2012 300011906 001 D ...

Page 39: ...39 25 01 2012 300011906 001 D GT 530 ...

Page 40: ...ncep d Astúries 43 45 08012 BARCELONA 34 932 920 520 34 932 184 709 ES Ɋɨɫɫɢɹ ɝ Ɇɨɫɤɜɚ Ɂɭɛɚɪɟɜ ɩɟɪɟɭɥɨɤ ɞ Ȼɢɡɧɟɫ ɰɟɧɬɪ ɑɚɣɤɚ ɉɥɚɡɚª ɨɮɢɫ 7 495 221 31 51 Copyright All technical and technological information contained in these technical instructions as well as any drawings and technical descriptions supplied remain our property and shall not be multiplied without our prior consent in writing Subjec...

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