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DeDietrich DHW 100 HL, Installation, User And Service Manual

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DeDietrich DHW 100 HL Installation, User And Service Manual Download Page 26

6.2

Commissioning procedure

CAUTION

Initial commissioning must be done by a qualified

professional.

CAUTION

During the heating process, a certain amount of water may

flow through the valve or safety unit, this is caused by

water expansion. This phenomenon is completely normal

and must in no event be hindered.

Vent the DHW circuit by opening the venting valve located above the

DHW pump.

6. Commissioning

100 HL

25

22/08/2014 - 300026877-001-02

Summary of Contents for DHW 100 HL

Page 1: ...EN Domestic hot water tank 100 HL M002324 B Installation User and Service Manual 300026877 001 02 ...

Page 2: ...tions 8 3 1 Homologations 8 3 1 1 Certifications 8 3 1 2 Directive 97 23 EC 8 3 1 3 Factory test 8 3 2 Technical specifications 8 3 2 1 Characteristics of the DHW calorifier 8 3 2 2 Specifications of the DHW sensor 9 3 2 3 Domestic hot water circulating pump 9 4 Technical description 10 4 1 General description 10 5 Installation 11 5 1 Regulations governing installation 11 5 2 Package list 11 5 2 1...

Page 3: ...t 17 5 9 Electrical connections 20 5 9 1 Recommendations 20 5 9 2 Connecting the domestic hot water sensor 20 5 9 3 Connecting the DHW heating pump 21 5 9 4 Connecting the plate exchanger outlet 21 5 9 5 Connecting the impressed current anode 21 5 9 6 Terminal block 22 5 10 Filling the system 23 5 10 1 Filling the domestic hot water circuit 23 5 10 2 Filling the primary boiler circuit 23 6 Commiss...

Page 4: ...leaning the casing material 26 7 4 Impressed current anode 26 7 5 Cleaning the plate heat exchanger 27 7 6 Draining the installation 28 7 7 Specific maintenance operations 28 7 8 Maintenance form 30 8 Spare parts 31 8 1 General 31 8 2 Spare parts 32 9 Warranty 34 9 1 General 34 9 2 Warranty terms 34 3 22 08 2014 300026877 001 02 ...

Page 5: ...ter must not circulate via the exchanger 4 To take advantage of the guarantee no modifications must be made to the appliance 4 To reduce heat losses as much as possible insulate the pipes Casing components Only remove the casing for maintenance and repair operations Put the casing back in place after maintenance and repair operations Instructions stickers The instructions and warnings affixed to t...

Page 6: ...nt maintenance of the appliance 4 Failure to abide by the instructions on installing the appliance 1 3 2 Installer s liability The installer is responsible for the installation and commissioning of the appliance The installer must respect the following instructions 4 Read and follow the instructions given in the manuals provided with the appliance 4 Carry out installation in compliance with the pr...

Page 7: ...good condition close to the appliance This appliance is not intended to be used by persons including children whose physcial sensory or mental capacity is impaired or persons with no experience or knowledge unless they have the benefit through the intermediary of a person responsible for their safety of supervision or prior instructions regarding use of the appliance Care should be taken to ensure...

Page 8: ...ARNING Risk of a dangerous situation causing slight physical injury CAUTION Risk of material damage Signals important information Signals a referral to other instructions or other pages in the instructions 2 1 2 Symbols used on the equipment Before installing and commissioning the device read carefully the instruction manuals provided Dispose of the used products in an appropriate recovery and rec...

Page 9: ... 23 EC article 3 paragraph 3 on pressure equipment 3 1 3 Factory test Before leaving the factory each appliance is tested for the following 4 Water tightness 4 Air tightness 3 2 Technical specifications 3 2 1 Characteristics of the DHW calorifier DHW tank 100HL Primary circuit Heating water Maximum operating temperature C 95 Maximum operating pressure bar MPa 3 0 3 Secondary circuit domestic water...

Page 10: ...24 kW 30 kW Power exchanged kW 18 24 30 Flow per hour T 35 C 2 l h 440 590 740 Specific flow T 30 C 3 l min 21 24 26 Draw off capacity 3 l 10 mm 210 240 260 Qp Primary flow rate to reach the declared output of the primary heater m3 h 1 1 1 1 1 3 1 Depending on the country in which the boiler is installed 2 Domestic cold water inlet 10 C Domestic hot water outlet 45 C Primary circuit heating water ...

Page 11: ... OIL 30 4 CALORA TOWER OIL 18 LS CALORA TOWER OIL 24 LS CALORA TOWER OIL 30 LS Main parts 4 The tank is made of high quality steel and is lined with food safety quality enamel vitrified at 850 C which protects the tank from corrosion 4 The tank is protected against corrosion by an impressed current titanium anode Titan Active System 4 The heat exchanger with plates is a device that allows water wa...

Page 12: ...rules which govern the work and interventions in individual and collective homes and other constructions 5 2 Package list 5 2 1 Standard delivery The delivery includes 4 Complete calorifier 4 Domestic hot water sensor 4 Impressed current anode cable 4 Domestic hot water temperature sensor cable 4 Domestic hot water temperature sensor 4 Flow rate limiter diaphragm 4 DHW tank installation operating ...

Page 13: ... ascertain to space to be allowed around the appliance in order to facilitate access and maintenance refer to the boiler s installation and service manual The installer must respect the following instructions 4 Install the appliance in frost free premises 4 Place the appliance on a base frame to facilitate cleaning of the premises 4 Install the appliance as close as possible to the drawing off poi...

Page 14: ...4 Option R Primary boiler return G 3 4 T Primary boiler flow G 3 4 Y DHW drain valve 1 2 U Sensor tube for DHW sensor I Impressed current anode O Connection for DHW expansion vessel Option M002330 D 15 55 55 88 6 600 500 572 615 600 4 5 6 600 723 252 356 52 120 1 2 3 8 7 9 5 4 5 Installation 100 HL 13 22 08 2014 300026877 001 02 ...

Page 15: ...Remove the packaging from the DHW calorifier leaving the calorifier on the pallet used for transport 2 Remove the protective packaging 3 Remove the 2 screws securing the calorifier to the pallet M002343 C n o ti ce ha nd le id in g 1 2 M002344 E 3 3 100 HL 5 Installation 22 08 2014 300026877 001 02 14 ...

Page 16: ...h sides 5 Lift the calorifier and position it in its operating location 6 Level the DHW tank using the adjustable feet 1 Adjustment range 0 to 20 mm M002411 C 4 M002345 D 5 M002346 F NO 1 6 YES YES NO 5 Installation 100 HL 15 22 08 2014 300026877 001 02 ...

Page 17: ...o the plate exchanger outlet The domestic hot water temperature sensor can be found in the instruction pack 2 Fit the connectors for the domestic hot water temperature sensor 3 Route the cable through the cable feed through to the back of the DHW tank 5 7 Installing the domestic hot water flow rate limiter diaphragm Boiler type Output kW Diaphragm Floor standing condensing gas boiler 10 15 ON 15 O...

Page 18: ...ler circuit Refer to the connecting kit manual 5 8 2 Hydraulic connection of the secondary drinking water circuit When making the connections it is imperative that the standards and corresponding local directives are respected The tanks inside the domestic hot water tanks can run at a maximum operating pressure of 10 bar 1 MPa The recommended operating pressure is under 7 bar 0 7 MPs n Specific pr...

Page 19: ...n the valve or the safety unit and the domestic hot water calorifer 4 The outlet pipe in the valve or safety assembly must not be blocked To avoid restricting the flow of water in the event of overpressure 4 The safety device drain pipe must have a uniform and sufficient gradient and its diameter must be at least equal to that of the outlet opening of the safety device to prevent the flow of water...

Page 20: ...oom and a funnel siphon for the safety unit The components used for the connection to the cold water supply must comply with the prevailing standards and regulations in the country concerned Fit a one way valve to the domestic cold water circuit Make the connection to the cold water supply according to the hydraulic installation diagram Refer to the installation and maintenance instructions of the...

Page 21: ...ore making any electrical connections Make the electrical connections of the appliance according to 4 The instructions of the prevailing standards 4 The instructions on the circuit diagrams provided with the appliance 4 The manufacturer s instructions Belgium The earthing must comply with the RGIE standard Germany The earth connection shall comply with standard VDE 0100 France The earth connection...

Page 22: ...Terminal block page 22 5 9 5 Connecting the impressed current anode 1 Remove the inspection trap insulation 2 Connect the connectors on the titanium anode cable 3 Put the inspection trap insulation back in place feeding the cables into the notches 4 Route the cable through the cable feed through to the back of the DHW tank 5 Connect the titanium anode cable to the corresponding terminal block on t...

Page 23: ...ard A X20 Connect the plate exchanger sensor Z X4 Connect the DHW pump E S ECS Connect the DHW sensor X20 X4 On off OT BL RL S EXT S ECS 3 4 2 1 TS B A B 0 10V S AMB C 4 3 2 1 2 1 S AMB B 2 1 S AMB A 2 1 S SYST TA S ECS S EXT S DEP C 2 1 2 1 2 1 2 1 2 1 S DEP B 2 1 PCU SCU C003901 A On off OT BL SExt PCU DHW X20 X4 SCU TS B A B 0 10V S AMB C 4 3 2 1 2 1 S AMB B 2 1 S AMB A 2 1 S SYST TA S ECS S EX...

Page 24: ... by trapped air moving through the pipes during draw off 6 Vent the tank exchanger circuit using the bleed valve provided for this purpose 7 Check the safety devices particularly the valve or safety unit referring to the instructions provided with these components CAUTION During the heating process a certain amount of water may flow through the valve or safety unit this is caused by water expansio...

Page 25: ...I 15 I 25 II 35 III Boiler type Output kW Set speed 3 positions Floor standing condensing oil boiler 18 I 24 I 30 III 4 Set the circulation speed using a flat screwdriver n Primary boiler circuit Inspect all the connections in the system for leaks Refer to the connecting kit manual 6 1 2 Electrical connection 4 Check that the sensors are correctly fitted and connected 4 Check the electrical connec...

Page 26: ... heating process a certain amount of water may flow through the valve or safety unit this is caused by water expansion This phenomenon is completely normal and must in no event be hindered Vent the DHW circuit by opening the venting valve located above the DHW pump 6 Commissioning 100 HL 25 22 08 2014 300026877 001 02 ...

Page 27: ...arranty 7 3 Cleaning the casing material Clean the outside of appliances using a damp cloth and a mild detergent 7 4 Impressed current anode No maintenance operations are required on an impressed current anode CAUTION The boiler control panel must be switched on to ensure that the impressed current anode operates Failure to abide by this maintenance rule may damage the domestic hot water calorifie...

Page 28: ...e the front panel by pulling firmly from both sides 2 Turn off the domestic cold water inlet Open the drainage valve bottom of the DHW tank Open the DHW vent above the DHW pump A Drain the plate exchanger on the boiler side Refer to the installation and maintenance instructions of the boiler M002415 C 1 M002679 A B A 7 Checking and maintenance 100 HL 27 22 08 2014 300026877 001 02 ...

Page 29: ...ate exchanger on the boiler side Refer to the installation and maintenance instructions of the boiler 3 Open the drainage valve A 4 When the water no longer overflows open the venting valve to drain the water still in the plate exchanger and the pipes B 5 Open a hot water tap to completely drain the installation 7 7 Specific maintenance operations The DHW tank does not need to be drained to perfor...

Page 30: ... snap coupling 2 Disconnect the two parts 3 Proceed with the desired maintenance operation 4 To re assemble proceed in reverse order C003750 B 3 1 2 2 7 Checking and maintenance 100 HL 29 22 08 2014 300026877 001 02 ...

Page 31: ...ance form No _____ Date _________ Checks made ______________________________ Remarks _____________________ By _______________ Signature ____________ 100 HL 7 Checking and maintenance 22 08 2014 300026877 001 02 30 ...

Page 32: ...tion or maintenance work that a component in the appliance needs to be replaced use only original spare parts or recommended spare parts and equipment To order a spare part give the reference number shown on the list 8 Spare parts 100 HL 31 22 08 2014 300026877 001 02 ...

Page 33: ...11817 Impressed current anode 4 89705511 Gasket 7 mm Retainer ring 5 mm 5 95362447 KVT60 sensor Length 2 m 6 300008957 2 PIN DHW probe connector 7 95362441 Temperature sensor C003498 H 35 1 5 6 15 14 13 36 37 36 4 2 10 17 24 20 3 9 19 11 12 16 25 22 32 26 30 31 33 23 7 8 27 40 41 42 43 100 HL 8 Spare parts 22 08 2014 300026877 001 02 32 ...

Page 34: ...0 94902073 Drain cock 1 2 22 94950143 Cap G 3 4 23 300024958 Plate exchanger outlet pipe 24 300024960 Plate exchanger inlet pipe 25 300024961 Plate exchanger heating pump pipe 26 300026291 Plastic pipe Diameter 22 mm 27 95320562 Grommet 30 200019882 Complete diaphragm Diameter 6 2 mm Gaskets 31 300025671 Venting pipe 32 0292148 Drain cock 1 4 33 200021528 Non return valve 35 200019180 Front panel ...

Page 35: ... amended by Decree Law 84 2008 of 21 May warranties relating to sales of consumer goods and other implementing rules Other countries The following provisions are not exclusive of the buyer being able benefit from the legal provisions applicable regarding hidden defects in the buyer s country Starting from the purchase date shown on the original installer s invoice your appliance has a contractual ...

Page 36: ...ar negligence repairs by unqualified parties faulty or insufficient monitoring and maintenance faulty power supply or the use of unsuitable fuel Sub assemblies such as motors pumps electric valves etc are guaranteed only if they have never been dismantled The legislation laid down by european directive 99 44 EEC transposed by legislative decree No 24 of 2 February 2002 published in O J No 57 of 8 ...

Page 37: ...100 HL 9 Warranty 22 08 2014 300026877 001 02 36 ...

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Page 40: ...ological information contained in these technical instructions as well as any drawings and technical descriptions supplied remain our property and shall not be multiplied without our prior consent in writing 22 08 2014 300026877 001 02 ...

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