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6 Checking and maintenance

6.1

General instructions

CAUTION

4

Maintenance operations must be done by a qualified

engineer.

4

Only original spare parts must be used.

6.2

Checking the magnesium anode

Carry out a visual check of the anode.

¼

 See chapter:  "Replacing the magnesium anode and

descaling", page 20.

4

The anode must be replaced if its diameter is less than 15 mm.

4

The magnesium anode must be checked at least every 2 years.

After the first check, determine the frequency of future checks on

the basis of anode wear.

6.3

Safety valve or safety unit

The valve or safety assembly must be operated at least 

once a

month

 in order to ensure that it is operating correctly and to prevent

possible overpressure which would damage the DHW tank.

WARNING

Failure to comply with this maintenance rule may cause

deterioration of the DHW tank and the cancellation of the

guarantee.

6.4

Cleaning the casing material

Clean the outside of appliances using a damp cloth and a mild

detergent.

6.5

Replacing the magnesium anode and descaling

In regions with hard water, annual descaling of the appliance is

recommended in order to maintain its performance.

BL 150...500

6. Checking and maintenance

01/03/2011  - 300019417-001-C

20

Summary of Contents for BL 150

Page 1: ...EN Independent domestic hot water tanks BL 150 500 M001635 B Installation User and Service Manual 300019417 001 C ...

Page 2: ...mmendations 7 3 Technical description 8 3 1 General description 8 3 2 Technical characteristics 8 3 2 1 Characteristics of the DHW calorifier 8 3 2 2 Specifications of the DHW sensor 9 4 Installation 10 4 1 Regulations governing installation 10 4 2 Package list 10 4 2 1 Standard delivery 10 4 2 2 Accessories 10 4 3 Choice of the location 11 4 3 1 Data plate 11 4 3 2 Location of the appliance 11 4 ...

Page 3: ...g 19 5 1 Putting the appliance into operation 19 6 Checking and maintenance 20 6 1 General instructions 20 6 2 Checking the magnesium anode 20 6 3 Safety valve or safety unit 20 6 4 Cleaning the casing material 20 6 5 Replacing the magnesium anode and descaling 20 6 6 Maintenance form 22 7 Spare parts 23 7 1 General 23 7 2 Spare parts 23 7 2 1 Domestic hot water tanks 24 7 2 2 Options 29 8 Warrant...

Page 4: ...3 01 03 2011 300019417 001 C ...

Page 5: ...of a dangerous situation causing slight physical injury CAUTION Risk of material damage Signals important information Signals a referral to other instructions or other pages in the instructions 1 2 Abbreviations 4 CFC Chlorofluorocarbon 4 DHW Domestic hot water 1 3 General 1 3 1 Manufacturer s liability Our products are manufactured in compliance with the requirements of the various applicable Eur...

Page 6: ...user 4 If a maintenance is necessary warn the user of the obligation to check the appliance and maintain it in good working order 4 Give all the instruction manuals to the user 1 3 3 User s liability To guarantee optimum operation of the appliance the user must respect the following instructions 4 Read and follow the instructions given in the manuals provided with the appliance 4 Call on qualified...

Page 7: ...netic Compatibility Directive Reference Standards EN 50 081 1 EN 50 082 1 EN 55 014 1 4 2 Directive 97 23 EC This product conforms to the requirements of european directive 97 23 EC article 3 paragraph 3 on pressure equipment 1 4 3 Factory test Before leaving the factory each appliance is tested for the following 4 Water tightness 4 Air tightness 4 Electrical safety BL 150 500 1 Introduction 01 03...

Page 8: ... and domestic water must not come into contact with each other Domestic water must not circulate via the exchanger 4 To take advantage of the guarantee no modifications must be made to the appliance 4 To reduce heat losses as much as possible insulate the pipes Casing components Only remove the casing for maintenance and repair operations Put the casing back in place after maintenance and repair o...

Page 9: ...cked every 2 years and replaced if need be The tanks with the greatest capacity BL 300 BL 400 BL 500 are fitted with 2 protection anodes 3 2 Technical characteristics 3 2 1 Characteristics of the DHW calorifier BL 150 BL 200 BL 300 BL 400 BL 500 Primary circuit heating water Maximum operating temperature C 90 90 90 90 90 Maximum operating pressure bar 10 10 10 10 10 Exchanger capacity l 4 9 5 7 8 ...

Page 10: ...ic cold water inlet 10 C Domestic hot water outlet 45 C Primary flow rate 3 m3 h 2 Primary temperature 80 C Domestic cold water inlet 10 C Domestic hot water outlet 40 C Domestic hot water storage 60 C 3 2 2 Specifications of the DHW sensor Temperature in C 10 20 25 30 40 50 60 70 80 Resistance in ohm 19691 12474 10000 8080 5372 3661 2536 1794 1290 3 Technical description BL 150 500 9 01 03 2011 3...

Page 11: ...2 EC 443 EC 444 EC 445 4 2 2 Accessories Various options are available depending on the configuration of the installation BL 150 BL 200 BL 300 BL 400 BL 500 Impressed current anode AJ 38 AJ 38 AJ 38 AM 7 AM 7 Titanium anode 1 EC 414 EC 414 Single phase shielded resistor 2 2 kW EC 410 Multi voltage shielded resistor 3 3 kW EC 412 1 The titanium anode can only be fitted to the DHW tank if this is co...

Page 12: ...d current anode and the shielded electrical resistor cannot be fitted simultaneously 4 Respect the recommended anode electrical resistor combinations as the electrical resistor is combined with a magnesium anode which with the anode in the top section already in place is calculated to protect the enamelled tank correctly 4 3 Choice of the location 4 3 1 Data plate The nameplate affixed to the tank...

Page 13: ...1 Y Drain opening G 1 except BL 150 BL 200 BL 300 U Magnesium anode BL 200 no anode on the side trap a Domestic hot water sensor 1 Adjustable feet G Exterior cylindrical threading sealed by sheet gasket BL 150 BL 200 BL 300 BL 400 BL 500 A 68 68 B 188 188 188 211 206 C 268 268 268 302 304 D 493 408 543 804 791 E 588 633 768 991 986 F 948 1488 1381 1468 G Ø 600 600 600 750 750 H 900 1180 1754 1589 ...

Page 14: ...ommend removing the flexible casing before handling installation of the adjustable feet placement of the domestic hot water tank electrical connection etc 4 Put the casing back in place when work has been completed 4 5 Hydraulic installation diagram 1 Heating flow 2 Heating return 3 3 bar safety valve 4 Pressure gauge 7 Automatic air vent 9 Isolating valve 16 Expansion vessel M001639 C M001640 A 3...

Page 15: ...l 56 Circulation 57 Domestic hot water outlet 64 Circuit A direct heating circuit example radiators 4 5 1 Safety unit For France 9 Isolating valve 28 Domestic cold water inlet 29 Pressure reducer 30 Safety unit 54 End of the discharge pipe free and visible 2 to 4 cm above the flow funnel n Details of the safety unit a Cold water inlet with an integrated non return valve b Connection to the DHW tan...

Page 16: ...ot to introduce metal or other particles into the appliance s tank n Provision for Switzerland Make the connections according to the instructions of the Société Suisse de l Industrie du Gaz et des Eaux Comply with local instructions from water distribution plants n Safety valve CAUTION In accordance with safety rules a safety valve sealed at 7 bar is fitted to the domestic cold water inlet on the ...

Page 17: ...ations on the unit The valves make it possible to carry out maintenance on the tank and its components without draining the entire installation These valves are also used to isolate the tank unit when conducting a pressurised check on the leak tightness of the installation if the test pressure is greater than the admissible operating pressure CAUTION If the mains pipes are made of copper fit a sle...

Page 18: ...ion loop To guarantee the availability of hot water as soon as the taps are turned on a circulation loop between the draw off points and the recirculation pipes in the DHW tank can be installed A non return valve must be included in this loop n Measures to take to prevent hot water flow reversal Fit a one way valve to the domestic cold water circuit 4 7 Electrical connections 4 7 1 Recommendations...

Page 19: ...4 7 2 Fitting the DHW sensor D000882 1 3 2 4 5 3 BL 150 500 4 Installation 01 03 2011 300019417 001 C 18 ...

Page 20: ...o 4 for each hot water tap Carefully degas the DHW tank and the distribution network in order to eliminate noises and hammering caused by trapped air moving in the pipes during draw off 6 Vent the tank exchanger circuit using the bleed valve provided for this purpose 7 Check the safety devices particularly the valve or safety unit referring to the instructions provided with these components CAUTIO...

Page 21: ...s of anode wear 6 3 Safety valve or safety unit The valve or safety assembly must be operated at least once a month in order to ensure that it is operating correctly and to prevent possible overpressure which would damage the DHW tank WARNING Failure to comply with this maintenance rule may cause deterioration of the DHW tank and the cancellation of the guarantee 6 4 Cleaning the casing material C...

Page 22: ...rantee its performance 6 Replace the gasket A and position it in the inspection hatch taking care to place its lug lip gasket towards the outside of the DHW tank CAUTION Each time it is opened the lip gasket retainer ring unit must be replaced to guarantee tightness 7 Fit the unit together CAUTION Use a dynamometric spanner The flange mounting bolts must not be excessively tight Torque load Lip ga...

Page 23: ...ce form No _____ Date _________ Checks made ______________________________ Remarks _____________________ By _______________ Signature ____________ BL 150 500 6 Checking and maintenance 01 03 2011 300019417 001 C 22 ...

Page 24: ... component in the appliance needs to be replaced use only original spare parts or recommended spare parts and equipment To order a spare part give the reference number shown on the list 7 2 Spare parts Spare parts list reference 300019417 002 C 7 Spare parts BL 150 500 23 01 03 2011 300019417 001 C ...

Page 25: ...mm retainer ring 4 97860646 Adjustable foot M10 x 35 5 89658518 Side cover Ø 82 with anode seal 6 95013133 Lip seal outside Ø 82 7 89708901 Complete anode Ø 33 length 330 8 94974527 Nylon brace 9 95014035 Seal ø 35 x 8 5 x 2 10 200015430 Complete side cover 11 300019410 Casing ferrule 12 95365009 Sensor attachment lug 13 200017440 Casing screw BL 150 500 7 Spare parts 01 03 2011 300019417 001 C 24...

Page 26: ...414 Top cover 16 89555506 Complete top mounting Ø 112 17 89705511 Seal kit 7 mm retainer ring 18 97860646 Adjustable foot M10 x 35 19 89658526 Complete lateral trap ø 82 20 95013133 Lip seal outside Ø 82 21 89608950 Complete anode Ø 33 length 420 22 94974527 Nylon brace 23 95014035 Seal ø 35 x 8 5 x 2 24 200015430 Complete side cover 7 Spare parts BL 150 500 25 01 03 2011 300019417 001 C ...

Page 27: ...g 31 89555501 Complete top mounting Ø 112 32 89705511 Seal kit 7 mm retainer ring 33 89588912 Complete anode Ø 33 length 290 34 94974527 Nylon brace 35 95014035 Seal ø 35 x 8 5 x 2 36 97860646 Adjustable foot M10 x 35 37 Side cover Ø 82 with anode seal 38 95013133 Lip seal outside Ø 82 39 89708901 Complete anode Ø 33 length 330 40 200015430 Complete side cover BL 150 500 7 Spare parts 01 03 2011 3...

Page 28: ...89555505 Cover Ø 112 with seal screws 47 89705511 Seal kit 7 mm retainer ring 48 89708901 Complete anode Ø 33 length 230 49 94974527 Nylon brace 50 95014035 Seal ø 35 x 8 5 x 2 51 97860646 Adjustable foot M10 x 35 52 200007111 Complete lateral trap ø 170 53 95013141 Sheet gasket Ø 170x117x3 54 89608950 Complete anode Ø 33 length 420 55 200015439 Complete side cover 7 Spare parts BL 150 500 27 01 0...

Page 29: ...op black casing 61 200007273 Cover Ø 112 with seal screws 62 89705511 Seal kit 7 mm retainer ring 63 89628562 Complete anode Ø 33 length 450 64 94974527 Nylon brace 65 95014035 Seal ø 35 x 8 5 x 2 66 97860646 Adjustable foot M10 x 35 67 200007112 Side cover Ø 170 with anode seal 68 95013141 Sheet gasket Ø 170x117x3 69 200015439 Complete side cover BL 150 500 7 Spare parts 01 03 2011 300019417 001 ...

Page 30: ...7959 Screw bag n 2 2 kW heating element Package EC 410 Ø 82 A Markers Reference Description 41 95013133 Lip gasket Ø 82 42 200008223 Heating element 2200 W 43 89625506 Magnesium anode Ø 40 Length 410 44 95014035 Seal ø 25 x 8 5 x 2 45 94974527 Nylon brace 46 89658553 Complete dielectric spacer 7 Spare parts BL 150 500 29 01 03 2011 300019417 001 C ...

Page 31: ... 70 95363327 Thermostat n 2 4 kW heating element Package EC 411 Ø 82 41 B 58 Markers Reference Description 41 95013133 Lip gasket Ø 82 53 97863579 Heating element 2400 W Three phase 54 97862390 Heating body 55 97866635 Fastening plate 56 200006681 Power supply wires x3 57 95363327 Thermostat 58 200011080 Black wire x3 BL 150 500 7 Spare parts 01 03 2011 300019417 001 C 30 ...

Page 32: ...06 Magnesium anode Ø 40 Length 410 44 95014035 Seal ø 25 x 8 5 x 2 45 94974527 Nylon brace 46 89658553 Complete dielectric spacer 47 200008224 Clamping flange Holes diameter 82 48 89624900 Earth wire 49 89624901 Resistance cables 50 89625507 Earthing 68 89604901 Earth wire 70 95363327 Thermostat 7 Spare parts BL 150 500 31 01 03 2011 300019417 001 C ...

Page 33: ...ment 4500 W 62 200007580 Complete Anode 63 95014035 Seal ø 25 x 8 5 x 2 64 94974527 Nylon brace 65 89624902 Resistance cables 66 89658560 Complete dielectric spacer 67 200008221 Clamping flange Holes diameter 82 68 89604901 Earth wire 69 89625507 Earthing 70 95363327 Thermostat BL 150 500 7 Spare parts 01 03 2011 300019417 001 C 32 ...

Page 34: ...tion 41 95013133 Lip gasket Ø 82 53 97863562 Heating element 3000 W Three phase 54 97862759 Heating body 55 97866635 Fastening plate 56 200006681 Power supply wires x3 57 95363327 Thermostat 58 200011080 Black wire x3 7 Spare parts BL 150 500 33 01 03 2011 300019417 001 C ...

Page 35: ... to sales of consumer goods and other implementing rules Other countries The following provisions are not exclusive of the buyer being able benefit from the legal provisions applicable regarding hidden defects in the buyer s country Starting from the purchase date shown on the original fitter s invoice your appliance has a contractual guarantee against any manufacturing defect The length of the gu...

Page 36: ...al wear and tear negligence repairs by unqualified parties faulty or insufficient monitoring and maintenance faulty power supply or the use of unsuitable fuel Sub assemblies such as motors pumps electric valves etc are guaranteed only if they have never been dismantled The legislation laid down by european directive 99 44 EEC transposed by legislative decree No 24 of 2 February 2002 published in O...

Page 37: ...BL 150 500 8 Warranty 01 03 2011 300019417 001 C 36 ...

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Page 40: ...495 988 43 04 7 495 988 43 04 dedietrich nnt ru Schemmerlstrasse 66 70 A 1110 WIEN 43 0 50406 61624 43 0 50406 61569 dedietrich oeag at ch klima waltermeier com DE DIETRICH www dedietrich heating com CN Room 512 Tower A Kelun Building 12A Guanghua Rd Chaoyang District C 100020 BEIJING 86 0 106 581 4017 86 0 106 581 4018 86 0 106 581 7056 86 0 106 581 4019 contactBJ dedietrich com cn Serviceline 41...

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