DECKED DS1 Installation Instructions Manual Download Page 5

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DS1 | v.4 | 

Page 5

TAILGATE AMMO CAN AXLE

CABSIDE AMMO CAN

VERT AXLE

C-CHANNEL ENDPLATE

CS AMMO CANS

B1

B1

C-CHANNEL HW

ASSEMBLY: 

DRIVER’S SIDE DECK 

(LET’S DO THIS!)

•   There are three pre-installed gaskets – one on the center vert, one on each underside of the decks where they rest 

on the center vert. Do yours look weird? See them here: 

DECKED.COM/GASKETS

•   Place C-channel on the 

inside

 ledges of a cabside ammo can and a tailgate ammo can.

•   The end of the C-channel with the endplate must rest on the cabside ammo can.
•   Verify that the tailgate ammo can’s axle is closest to the tailgate; if not, grab the other tailgate ammo can.
•   Loosely bolt C-channel to the two ammo cans. Make sure the bolt head is on the C-channel side, not inside the 

ammo can; 

BAG

 C-CHANNEL HW

. Don’t tighten yet.

•  Line up the driver’s side deck (sticker on end of deck panel indicates LEFT/DRIVER) on top of the 

C-channel/ammo can assembly and the center vert bosses. 

NOTE: Tailgate side of the center vert has an axle 

installed; the center vert and ammo can axles must be on the tailgate end (not cabside end) of the assembly.

•   Bolt the deck to the ammo cans; 

BAG

 B1

 for the tailgate ammo can, 

BAG

 CS AMMO CAN

 for the cabside ammo can.

•   

Now go back and tighten the loose bolts connecting the ammo cans to the C-channel

.

•   Bolt the deck to the center vert; 

BAG

 B1

Do not use power tools!

•   Grab your buddy to help you lift the assembly into the driver side of the truck bed.

DRIVER SIDE DECK HALF

CAB

Summary of Contents for DS1

Page 1: ...1 TOOLSREQUIRED FORD SUPER DUTY 6 9 BED LENGTH 1999 2008 VERSION4 DECKED COM SERVICE DECKED COM 208 806 0251 DECKEDUSA DECKEDUSA FOLLOWUS Adjustable wrench that opens to about 1 1 2 open end wrench 2 Phillip screwdriver 3 8 socket 7 16 deep socket 7 32 Allen wrench 1 2 drill bit Wire cutters 10 mm socket or open end wrench ...

Page 2: ...ton LEFT DRIVER deck half 1 RIGHT PASSENGER deck half 1 Center vert 1 Drawer 2 Cabside ammo can 2 Tailgate side ammo can 2 Ammo can lid 4 Ammo can window 2 C channel 2 Ruler 1 Hardware box 1 Hardware box unbagged components inside DECKED carton Weather strips 2 Handle 1 Bottle opener 1 HARDWARE box bagged components PREP SD TUN 1 C CHANNEL HW 1 BOLT 1 FS 1 CS AMMO CANS 1 J7 2 J10 2 DRAWER 1 1 DRAW...

Page 3: ...allation Make emgoodandsnugenoughtokeepthe systemfrommovinginthebed 6 Nicejobifyou restillreading TAILGATEammocanshavewidebottoms CABSIDEammocanshavenarrowbottoms NOTE Youwillneedabuddytohelpwithexactlytwosteps notincludingdrainingthesixpackorsnapping picsofyouposing Prevent abusive expletitive filled language watch our detailed installation video or give us a call We re happy to help SERVICE DECK...

Page 4: ...tie downsonbothsidesoftruckbed 10mmwrenchrequired MakesuretoSAVETHEFACTORYSUPERDUTYBOLTS asyouwillneedthemfortheDECKEDbrackets InstallDECKEDtie downbracketsonbothsidesoftruckusingboltsfromstepabove BAGPREPSD TUN FACTORYTUNDRA TIE DOWNBRACKETS DECKED TIE DOWNBRACKETS SAVETHESEBOLTS REUSEBOLTS PREPSD TUN ...

Page 5: ...te ifnot grabtheothertailgateammocan LooselyboltC channeltothetwoammocans MakesuretheboltheadisontheC channelside notinsidethe ammocan BAGC CHANNELHW Don ttightenyet Lineupthedriver ssidedeck stickeronendofdeckpanelindicatesLEFT DRIVER ontopofthe C channel ammocanassemblyandthecentervertbosses NOTE Tailgatesideofthecenterverthasanaxle installed thecentervertandammocanaxlesmustbeonthetailgateend no...

Page 6: ...oselyboltC channeltothetwoammocans MakesuretheboltheadisontheC channelside notinsidethe ammocan BAGC CHANNELHW Don ttightenyet Lineupthepassenger ssidedeck stickeronendofdeckpanelindicatesRIGHT PASSENGER ontopofthe C channel ammocanassembly Boltthedecktotheammocans BAGB1forthetailgateammocan BAGCSAMMOCANforthecabsideammocan NowgobackandtightenthelooseboltsconnectingtheammocanstotheC channel Grabyo...

Page 7: ...gateammocanandloopJ hookthrough tiedownormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ10 Don t tightenyet Ifyoudo youwon tbeabletocenterthesystemproperlyinyourbed InserttheJ hookthroughcabsideholeonthepassengersidecabsideammocanandloopJ hookthroughtie downormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ7 Don ttighten yet IMPORTANT Leaveall...

Page 8: ...inbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ10 Don ttightenyet MAKESURETHECENTERVERTISINTHECENTEROFYOURBED thegapsoneithersidewallmaynotbeequal becausetheworldisn tperfectandneitherisyourtruckbed AlternatelyandgraduallytightenallJ hookstoensureDECKEDiscenteredandsecure Donottightenonesideof J hooksallthewayinonestep DONOTOVERTIGHTENJ HOOKS NOTE IftheDECKEDsystemisnoticeably crowned...

Page 9: ...DRAWER 3 DRAWER 1 CAB WHEELS DRAWERS BRACKETS WHEELS SOEASYACHIMPANZEECANDOIT Eachdrawerhasaleftandarightbracket Boltthebracketsintoplaceviabottomtwoholesinbracketwith3 4 lengthbolts Usethe2 lengthboltfortheuppercabsidewallholeinbracket BAGDRAWER1 Installatubebraceineachdrawerwithtwo3 4 lengthbolts BAGDRAWER1 BAGDRAWER3 Attachwheelsontothedrawerbracketswitha7 32 hexwrench BAGWHEELS ...

Page 10: ...KEDlogofacingoutward insertthehandleendsbehindthespringarms Rotatethearmsofthehandletoward theclevispins pullingthespringarmdownward Whenthehandleholeislinedupwiththeclevispin pushthepin throughthehandleholeandthroughtheinsidedrawerhole Repeatontheothersideofthehandle Installahairpinthroughtheclevispin BAGHANDLE CORRECT SPRINGARMFITS INHANDLENOTCH WRONG SPRINGARMOUT OFHANDLENOTCH SPRING ARMS POINT...

Page 11: ...pacerunderthedrawertoraiseitintopositionmakesthiseasier ammocanlidsworkwell orasmallpieceof2x2or2x4isevenbetter Installtheweatherstripsonthetailgatesidedraweredge Withtheweatherstripwiperfacingcabside lineupone endwiththesideofthedrawerandplaceonthetopdraweredge firmlypressingdownontheweatherstripasyou movealongthedraweredge NOTE Facingtheweatherstrippingthewrongwaywillfunnelwaterintodrawer BAD Wh...

Page 12: ...guard BAGFINALFS Screwonthebottleopener BAGFINALFS Installlockcoreplugs BAGFINALFS orinstalllocksifpurchased IMPORTANT Grabyourfavoritebeverage crack eropeninthebottleopenerandmakeatoasttoyourtruck Youdidit Immediatelypostaphotoofyoursignificantother childorcanine innoorderofsignificance pleasesomeoneshowusyourpetalligator appreciatingyouraccomplishment Addhashtag DECKEDUSA DECKEDUSA DECKEDUSA DEC...

Page 13: ...tfailsduetodefectinmaterialsorworkmanship DECKEDLLCwillreplaceanydefectivepart atitsoption TheoriginalpurchasermustcontacttheDECKEDLLCcustomerserviceteamandprovideadescriptionofthedefectivepart includingdigitalpicturesifrequested withtheoriginalpurchasedocumentationasvalidationofwarrantycoverageorhave previouslyactivatedtheirwarrantyonline ThiswarrantyDOESNOTcoverorapplyto Damagetotheproductduetom...

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