DECKED DS1 Installation Instructions Manual Download Page 2

Page 2

 | v.4 | DS1

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ASSEMBLY OVERVIEW 

RULER

C-CHANNEL

TAILGATE

AMMO CAN

CABSIDE AMMO 

CAN

AMMO 

CAN LID

CENTER VERT

DRAWER

RIGHT/PASSENGER

DECK HALF 

LEFT/DRIVER

DECK HALF 

J-HOOK 

ATTACHMENTS

AMMO CAN 

WINDOW

COVER

CONTENTS

DECKED carton

LEFT/DRIVER deck half - 1
RIGHT/PASSENGER deck half - 1
Center vert - 1
Drawer - 2
Cabside ammo can - 2
Tailgate side ammo can - 2
Ammo can lid - 4
Ammo can window - 2
C-channel - 2
Ruler - 1
Hardware box - 1

Hardware box - unbagged components 

(inside DECKED carton)

:

Weather strips - 2

Handle - 1

Bottle opener - 1

HARDWARE box - bagged components

PREP SD/TUN - 1

C-CHANNEL HW - 1

BOLT 1 FS - 1

CS AMMO CANS - 1

J7 - 2

J10 - 2

DRAWER 1 - 1

DRAWER 3 - 1

HANDLE - 1

WHEELS - 1

FINAL FS - 1

PREP-EXTRA - 1

Summary of Contents for DS1

Page 1: ...1 TOOLSREQUIRED FORD SUPER DUTY 6 9 BED LENGTH 1999 2008 VERSION4 DECKED COM SERVICE DECKED COM 208 806 0251 DECKEDUSA DECKEDUSA FOLLOWUS Adjustable wrench that opens to about 1 1 2 open end wrench 2 Phillip screwdriver 3 8 socket 7 16 deep socket 7 32 Allen wrench 1 2 drill bit Wire cutters 10 mm socket or open end wrench ...

Page 2: ...ton LEFT DRIVER deck half 1 RIGHT PASSENGER deck half 1 Center vert 1 Drawer 2 Cabside ammo can 2 Tailgate side ammo can 2 Ammo can lid 4 Ammo can window 2 C channel 2 Ruler 1 Hardware box 1 Hardware box unbagged components inside DECKED carton Weather strips 2 Handle 1 Bottle opener 1 HARDWARE box bagged components PREP SD TUN 1 C CHANNEL HW 1 BOLT 1 FS 1 CS AMMO CANS 1 J7 2 J10 2 DRAWER 1 1 DRAW...

Page 3: ...allation Make emgoodandsnugenoughtokeepthe systemfrommovinginthebed 6 Nicejobifyou restillreading TAILGATEammocanshavewidebottoms CABSIDEammocanshavenarrowbottoms NOTE Youwillneedabuddytohelpwithexactlytwosteps notincludingdrainingthesixpackorsnapping picsofyouposing Prevent abusive expletitive filled language watch our detailed installation video or give us a call We re happy to help SERVICE DECK...

Page 4: ...tie downsonbothsidesoftruckbed 10mmwrenchrequired MakesuretoSAVETHEFACTORYSUPERDUTYBOLTS asyouwillneedthemfortheDECKEDbrackets InstallDECKEDtie downbracketsonbothsidesoftruckusingboltsfromstepabove BAGPREPSD TUN FACTORYTUNDRA TIE DOWNBRACKETS DECKED TIE DOWNBRACKETS SAVETHESEBOLTS REUSEBOLTS PREPSD TUN ...

Page 5: ...te ifnot grabtheothertailgateammocan LooselyboltC channeltothetwoammocans MakesuretheboltheadisontheC channelside notinsidethe ammocan BAGC CHANNELHW Don ttightenyet Lineupthedriver ssidedeck stickeronendofdeckpanelindicatesLEFT DRIVER ontopofthe C channel ammocanassemblyandthecentervertbosses NOTE Tailgatesideofthecenterverthasanaxle installed thecentervertandammocanaxlesmustbeonthetailgateend no...

Page 6: ...oselyboltC channeltothetwoammocans MakesuretheboltheadisontheC channelside notinsidethe ammocan BAGC CHANNELHW Don ttightenyet Lineupthepassenger ssidedeck stickeronendofdeckpanelindicatesRIGHT PASSENGER ontopofthe C channel ammocanassembly Boltthedecktotheammocans BAGB1forthetailgateammocan BAGCSAMMOCANforthecabsideammocan NowgobackandtightenthelooseboltsconnectingtheammocanstotheC channel Grabyo...

Page 7: ...gateammocanandloopJ hookthrough tiedownormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ10 Don t tightenyet Ifyoudo youwon tbeabletocenterthesystemproperlyinyourbed InserttheJ hookthroughcabsideholeonthepassengersidecabsideammocanandloopJ hookthroughtie downormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ7 Don ttighten yet IMPORTANT Leaveall...

Page 8: ...inbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ10 Don ttightenyet MAKESURETHECENTERVERTISINTHECENTEROFYOURBED thegapsoneithersidewallmaynotbeequal becausetheworldisn tperfectandneitherisyourtruckbed AlternatelyandgraduallytightenallJ hookstoensureDECKEDiscenteredandsecure Donottightenonesideof J hooksallthewayinonestep DONOTOVERTIGHTENJ HOOKS NOTE IftheDECKEDsystemisnoticeably crowned...

Page 9: ...DRAWER 3 DRAWER 1 CAB WHEELS DRAWERS BRACKETS WHEELS SOEASYACHIMPANZEECANDOIT Eachdrawerhasaleftandarightbracket Boltthebracketsintoplaceviabottomtwoholesinbracketwith3 4 lengthbolts Usethe2 lengthboltfortheuppercabsidewallholeinbracket BAGDRAWER1 Installatubebraceineachdrawerwithtwo3 4 lengthbolts BAGDRAWER1 BAGDRAWER3 Attachwheelsontothedrawerbracketswitha7 32 hexwrench BAGWHEELS ...

Page 10: ...KEDlogofacingoutward insertthehandleendsbehindthespringarms Rotatethearmsofthehandletoward theclevispins pullingthespringarmdownward Whenthehandleholeislinedupwiththeclevispin pushthepin throughthehandleholeandthroughtheinsidedrawerhole Repeatontheothersideofthehandle Installahairpinthroughtheclevispin BAGHANDLE CORRECT SPRINGARMFITS INHANDLENOTCH WRONG SPRINGARMOUT OFHANDLENOTCH SPRING ARMS POINT...

Page 11: ...pacerunderthedrawertoraiseitintopositionmakesthiseasier ammocanlidsworkwell orasmallpieceof2x2or2x4isevenbetter Installtheweatherstripsonthetailgatesidedraweredge Withtheweatherstripwiperfacingcabside lineupone endwiththesideofthedrawerandplaceonthetopdraweredge firmlypressingdownontheweatherstripasyou movealongthedraweredge NOTE Facingtheweatherstrippingthewrongwaywillfunnelwaterintodrawer BAD Wh...

Page 12: ...guard BAGFINALFS Screwonthebottleopener BAGFINALFS Installlockcoreplugs BAGFINALFS orinstalllocksifpurchased IMPORTANT Grabyourfavoritebeverage crack eropeninthebottleopenerandmakeatoasttoyourtruck Youdidit Immediatelypostaphotoofyoursignificantother childorcanine innoorderofsignificance pleasesomeoneshowusyourpetalligator appreciatingyouraccomplishment Addhashtag DECKEDUSA DECKEDUSA DECKEDUSA DEC...

Page 13: ...tfailsduetodefectinmaterialsorworkmanship DECKEDLLCwillreplaceanydefectivepart atitsoption TheoriginalpurchasermustcontacttheDECKEDLLCcustomerserviceteamandprovideadescriptionofthedefectivepart includingdigitalpicturesifrequested withtheoriginalpurchasedocumentationasvalidationofwarrantycoverageorhave previouslyactivatedtheirwarrantyonline ThiswarrantyDOESNOTcoverorapplyto Damagetotheproductduetom...

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