background image

 

3

1.0 General 

Overview. 

 

Your all-steel Dearborn Deuce Convertible has been designed for the hot rod 
enthusiast and home-based builder. You will find many features have been pre-
engineered into this body to make the building experience a pleasurable and simpler 
one.   Among these features is a protective rear inner trunk panel designed with 
access holes for tail lamp servicing, as well as holes in the body’s substructure 
through which the battery cables and wiring harness may be routed.  This body is 
also constructed with open-ended sub rails running from front to back, which provide 
protected areas through which the battery cable or wiring may by routed.   
 
In all areas, there has been considerable thought given to ease of construction, and 
to creating a body with considerable overall strength.  As you become more familiar 
with its construction, the structural features that have been incorporated in its design 
will become more apparent to you.   
 
If you have any questions regarding any area of the body, contact Dearborn Deuce 
at (860) 669-3232 
 
Or, email us at:  
 

[email protected]

    

 
 

2.0 

Body preparation and general maintenance for the bare steel body. 

 
If your body was not supplied with factory e-coat, please note that prior to shipment, 
your body was treated with a rust prohibitive called LPS-2. This has been applied to 
inhibit surface rust before you begin working on the body. Dearborn Deuce  
recommends that you re-apply LPS-2 or a similar substance weekly if you have not 
begun the paint preparation process (note that LPS-2 can be purchased at most 
automotive supply stores. You can also use light oil or a chemical similar to WD-40). 
 

Note: It is EXTREMLY important that you do not get any oil or coatings on your 
convertible top.  

 
It is also important that you keep your body in a dry, non-humid environment to 
prevent the start of corrosion. Please note that constant temperature changes will 
cause the body to begin rusting almost immediately.  An example of this would be 
storing the body inside a cool garage, and opening the door daily during humid 
weather, and then closing the door again.  This kind of constant cooling and warming 
will have a harmful effect if you do not have the body coated thoroughly.  It will cause 
the body the “sweat”, and this moisture will cause surface rust to show very quickly. 
 
If your body does begin to show surface rust before painting, apply a mild metal prep 
to remove any rust with a 3M Scotch Bright pad, and then re-treat the body with  
LPS-2. 

 

Before you begin the paint prep process, it is important that you remove any 
corrosion and clean the body thoroughly.  Dearborn Deuce recommends cleaning 
the body with a good grease/wax remover or paint thinner before you begin.  Your 
local auto body supply will stock several products exclusively for this purpose. 

 
 
 

Summary of Contents for Convertible

Page 1: ...Owners Manual Dearborn Deuce Convertible...

Page 2: ...l Overview 2 0 Body Prep and Maintenance 3 0 Top Maintenance 4 0 Deck Lid and Tonneau Instructions 5 0 How To Put The Top Down 6 0 Installing Your Door Seals 8 0 Quality Check List 9 0 Shortage List i...

Page 3: ...2 This has been applied to inhibit surface rust before you begin working on the body Dearborn Deuce recommends that you re apply LPS 2 or a similar substance weekly if you have not begun the paint pr...

Page 4: ...to clean your top If dust and dirt begin to show on the top fabric soap and water washing is the recommended method for restoring it to its original look When any car with a convertible top is stored...

Page 5: ...panel appears wider than normal this is an indication that the deck lid has not been latched all the way It is not necessary to open the trunk again in order to catch the second latch apply firm pres...

Page 6: ...links forward which releases their tension These are the jointed rods on each side of the inner top at the rear 2 With the top tension released now fold the rear of the top forward away from the tonne...

Page 7: ...7 3 Pull the tonneau release lever on driver s side B pillar 4 Open the tonneau panel all the way Lowering your top cont d...

Page 8: ...ll and align the front locating pins with the holes in the top of the windshield 3 Fold the rear part of the top forward and close the tonneau 4 Drop the rear of the top back allowing it to seat on th...

Page 9: ...they are not removable These should only be installed after the body is painted Install body seals as follows P 47 Weather seal forward inner door Note that there is a left and right seal P 94 Weather...

Page 10: ...ll need to follow the noted steps below 1 0 Follow steps 1 through 5 under How to put the top down 2 0 Remove the six bolts in the main pivot brackets directly behind the B pillar 3 0 Lift the top up...

Reviews: