Dean 1824G Installation & Operation Manual Download

Page: 18 / 25

9.3 Parts List: 1824G & 2424G (cont.)

ITEM

COMPONENT

MODEL 1824G

PART #

MODEL 2424G

PART #

Switch, Oil-Tight Assembly

44382

Switch, Reset (Carling)

807-3576

Plug, Switch Hole

807-3575

Cover, Thermatron Entry

24-0015

Pilot, Burner Assembly- Natural

106-0849SP

Pilot, Burner Assembly- Propane (LP)

24153

Magnet, Door Catch

810-0066

Thermocouple

807-3550

Bracket, Pilot Support

200-1416

Transformer, Electronic Ignition

807-3551

Ignition Module

807-3554

Ignition Cable

106-1644SP

Ignition Cable, Fenwall

1908

Ignitor/Sensor Assembly (Retrofit)

106-1983SP

Sensor Wire

106-1645SP

Gas Valve- 24V- Natural

807-3555

Gas Valve- 24V- Propane (LP)

807-3690

Gas Valve- 120V- Natural

810-2156

Gas Valve- 120V- Propane (LP)

810-2323

Sensor Probe Assembly (G0 Board)

106-0882SP

RTD Sensor Probe (Old-Style Thermatron)

106-1977SP

Face Plate (Thermatron- SCF/UFF)

820-0135

Face Plate (Thermatron- Single Unit)

820-0136

Thermatron Retro Kit

24233-1

Potentiometer Assembly, G0

807-3536

Interface Board (G0 Thermatron) 115VAC

807-3536

Knob, G0 (Thermatron) Control

816-0534

Thermostat, Operating

807-3515

Knob, Operating Thermostat

816-0546

Thermostat, High-Limit- 435°F Man. Reset

807-3559

Thermostat, High-Limit- 435°F Auto Reset

807-3516

Support, Manifold- Left- and Right-Hand

200-1670

Manifold Assembly, Gas

810-2168

Plug, 1/8" NPT- Square Head

813-0705

Burners, Tube

810-2129

Orifice, Natural Gas

810-2051

Orifice, Propane (LP) Gas

810-2317

Leg

1731-2

Caster, With Brake (Single Stud)

1942

Caster, Without Brake (Single Stud)

1943

Caster, Swivel-5" with Brake (4-Hole)

810-0357

Caster, Swivel-5" w/o Brake (4-Hole)

810-0356

Caster, 5" rigid (4-hole)

810-0378

Door Assembly, 12/90-12/93

24270

24271

Door Assembly, After 1993

210-2002

210-2001

Door Pin (Required With 12/90 - Current)

210-2119

Door Assembly, SCF

N/A

24274

Door Assembly, Lexington Models

106-1751SP

106-1649SP

Door Assembly- Prior to 12/90 (Welded
Door Pins)

24019

24020

51a

Hinge Bracket, Lower

200-1675

Handle, Door (With Screws)

810-2105

* Not Illustrated

Summary of Contents for 1824G

Page 1: ...quipment Service Association recommends using CFESA Certified Technicians Price 6 00 24 Hour Service Hotline 1 800 551 8633 819 5697 12 01 24G Series Flatbottom Gas Fryers Installation Operation Manual Models 1824G 2424G Parts List Included ...

Page 2: ...M MUST BE EMPTIED INTO A FIREPROOF CONTAINER AT THE END OF FRYING OPERATIONS EACH DAY SOME FOOD PARTICLES CAN SPONTANEOUSLY COMBUST IF LEFT SOAKING IN CERTAIN SHORTENING MATERIAL DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Operation installation and servicing of this product could expose you to airborne par...

Page 3: ...ESCRIPTION AND SPECIFICATIONS 1 2 PRE INSTALLATION 2 3 RECEIVING AND INSTALLING THE FRYER 3 4 INITIAL START UP 5 5 DAILY OPERATION 8 6 CLEANING MAINTENANCE 9 7 TROUBLESHOOTING 10 8 RECOMMENDED SPARE PARTS PARTS LIST 12 9 FACTORY SERVICE PARTS ORDERING 12 10 SPECIFICATIONS 17 11 WIRING DIAGRAMS 18 ...

Page 4: ...sfer ducting on the vessel bottom for efficient heating of oil without scorching 1 2 BODY CONSTRUCTION Base units come with painted cabinetry or optional stainless steel Base units come with 6 adjustable legs or optional 5 casters Multiple units come with casters 1 3 OPERATING CONTROLS 24G Series Flatbottom Fryers come with an operating thermostat for reliable temperature control Fryers can also b...

Page 5: ...when equipped with the factory supplied six inch legs or casters and C For installation without legs on a non combustible curb or platform 2 3 STANDARDS Installation must be planned in accordance with all applicable state and local codes taking into account the following standards A The fryer and it s individual shut off valve must be disconnected from the gas supply piping system during any press...

Page 6: ...ood construction and installation 3 RECEIVING INSTALLING THE FRYER 3 1 UNPACKING Check that the container is upright Use outward prying no hammering to remove the carton Check the fryer s for visible damage if such damage has occurred do not refuse shipment Contact the carrier and file the appropriate freight claims Do not contact the factory as the responsibility for shipping damage is between th...

Page 7: ...l valve performs that function unless the incoming pressure is in excess of 1 2 PSI in which case a step down regulator will be required C 24G Series fryers can be connected to either natural or propane gas depending on the customer s ordering instructions The correct combination gas valve and orifices are installed at the factory for the appropriate gas and while the valve can be adjusted in the ...

Page 8: ...move any protective plastic covering prior to operation Wash and thoroughly dry any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Ensure the screws holding the thermostat and limit control sensing bulbs into the vessel are properly connected and tight 4 2 INITIAL PILOT LIGHT 24G Series gas fryers are tested adjusted and calibrated before leaving the...

Page 9: ... ignite with a pop and could flash back and cause facial burns 4 3 PILOT LIGHT Electric Spark Ignition WARNING NEVER USE A MATCH OR TAPER TO LIGHT THIS IGNITION SYSTEM A Turn electric power OFF B Close the main gas valve on the incoming line and wait five minutes for any accumulated gas to disperse C Turn gas ON D Set thermostat to desired temperature If tank is water filled set thermostat at 195 ...

Page 10: ...n an approved container or cut it into small pieces and pack it into the frying vessel leaving no air spaces and being careful not to disturb the sensing bulbs Melt the shortening either with the melt cycle control or by turning the burners ON for about 5 10 seconds OFF for 1 minute etc until the shortening is melted If the oil starts to smoke during the melt cycle shorten the ON cycle and lengthe...

Page 11: ...compound should be filtered at least daily as described in the instructions packed with the filter or even more frequently if cooking is heavy This assures the longest life possible for the frying compound gives a better taste to the food being prepared and minimizes flavors being transferred from batch to batch CAUTION When filtering never leave the filter unattended The action of the oil moving ...

Page 12: ...n the heat down and let the mixture stand until deposits and or carbon spots can be rubbed off with the Teflon brush E Scrub the tank walls bottom and heating elements then drain the vessel and rinse in clean clear water F Refill with clean clear water and boil again G Drain rinse and dry thoroughly H Refill with cooking oil or frying compound as directed in the above section 6 4 PERIODIC Have the...

Page 13: ...e lead from pilotstat power unit bushing and clean with fine sandpaper Also check that bushing is clean 3 Thermocouple possibly defective replace 4 Pilot flame may be either too high or too low Adjust flame by turning pilot flow adjustment 5 Pilot flame of proper size but unstable Flame wavers and does not envelop the thermocouple completely at all times Check for drafts which might be caused by a...

Page 14: ...he flue and lodged in the blower wheel preventing it from turning Clean out flue and blower wheel 2 Blower motor may have overheated and shut off on thermal overload This condition will correct itself when motor cools 20 minutes If problems with blower overheating persist call for service 3 If fryer is equipped with a Thermatron Controller the temperature probe or the Thermatron board may be defec...

Page 15: ...commended that one each of the following parts be kept in local stock High limit control Combination gas valve Thermocouple Operating thermostat if applicable Spark module if so equipped 9 FACTORY SERVICE PARTS ORDERING 9 1 SERVICE PROBLEMS Call the 800 number on the cover of this booklet for the location of your nearest Maintenance Repair Center or contact the factory direct Always give the model...

Page 16: ... 16 17 18 19 20 21 22 23 24 25 26 28 27 29 Some units have Thermatron board mounted behind rocker switch cover in cabinet 30 31 32 34 33 35 13 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 Some units have Thermatron board mounted in control panel 54 51a ...

Page 17: ...13 Duct Door Access 210 1365 210 1365 14 Spreader Side Flame 210 1409 210 1409 15 Baffle Secondary Air 823 3190 823 3190 16 Insulation Inswool 816 0535 816 0535 17 Back Fire Box 200 2731 200 1391 18 Guard Fire 823 3170 823 3170 19 Guard Temperature High Limit Probe 200 1411 200 1411 20 Divider Vessel 24103 24103 21 Tray Crumb 24003 823 3189 22 Panel Side LH 823 3168 823 3168 Panel Side RH 823 3169...

Page 18: ...6 820 0136 Thermatron Retro Kit 24233 1 24233 1 Potentiometer Assembly G0 807 3536 807 3536 Interface Board G0 Thermatron 115VAC 807 3536 807 3536 Knob G0 Thermatron Control 816 0534 816 0534 42 Thermostat Operating 807 3515 807 3515 43 Knob Operating Thermostat 816 0546 816 0546 44 Thermostat High Limit 435 F Man Reset 807 3559 807 3559 Thermostat High Limit 435 F Auto Reset 807 3516 807 3516 45 ...

Page 19: ...use Holder 807 1321 807 1321 Fuse 2 Amp 807 3592 807 3592 Additional Components Not Illustrated Bracket Batter Pan 24 0097 24 0098 Cover Vessel 106 1264SP 106 1620SP Bracket Mercury Switch 24 0256 24 0256 Clamp Mercury Switch Probe 210 2620 210 2620 Switch Mercury 44900 44900 Transformer 24V 807 3571 807 3571 Circuit Breaker 807 3577 807 3577 Not Illustrated ...

Page 20: ...VERALL HEIGHT 45 35 WORK HEIGHT 35 18 x 24 FRYING AREA 24 x 24 45 70 Lbs OIL CAPACITY 65 90 Lbs 120 000 GAS RATING BTU 120 000 120V 60 1Ø 2 0A ELECTRICAL RATING 120V 60 1Ø 2 0A OVERALL WIDTH OVERALL DEPTH WORK HEIGHT OPTIONAL CASTERS OVERALL HEIGHT MODELS 1824G 2424G GAS FRYERS ...

Page 21: ...LU BLK Operating Thermostat High Limit Thermostat Air Prover MOTOR BLK BLK WHT BRN 3 2 8 7 LIGHT 120V 2 3 4 1 BLK GRN WHT 2 AMP FUSE BLK POWER SWITCH WHT WHT 8 120 VAC 24 VAC COIL 7 8 5 6 3 4 1 2 TRANSFORMER RESET SWITCH 7 PUR BRN SAFETY SWITCH IF USED VALVE SWITCH RED YEL BRN 115V POWER SUPPLY 7 2 3 RELAY BRN 2 8 3 ...

Page 22: ...GAS VALVE THERMOCOUPLE BLU 2 3 4 1 BLK WHT BLK WHT ORG WHT ORG WHT WHT BRN WHT BLK GRN WHT BRN RED PUR YEL ORG PUR YEL ORG BLK BLK GRN WHT ORG WHT WHT BRN GRN WIRING FRYER WITH THERMATRON ORG WHT 7 2 3 8 BRN LIGHT 120V 2 3 4 1 BLK GRN WHT 2 AMP FUSE ORG POWER SWITCH WHT WHT 7 2 3 8 120 VAC 24 VAC COIL 7 8 5 6 3 4 1 2 TRANSFORMER RESET SWITCH BRN PUR BRN SAFETY SWITCH IF USED VALVE SWITCH RED YEL B...

Page 23: ...NITOR FLAME SENSOR GAS VALVE OPERATING THERMOSTAT TRANSFORMER 115 24V BLK BLK WHT WHT BRN BLK WHT BRN 3 2 8 7 GRN 115V POWER SUPPLY 2 AMP FUSE POWER SWITCH LIGHT LIGHT 120V 2 3 4 1 BLK GRN WHT 2 AMP FUSE BLK POWER SWITCH WHT WHT 8 120 VAC 24 VAC COIL 7 8 5 6 3 4 1 2 TRANSFORMER RESET SWITCH PUR BRN SAFETY SWITCH IF USED VALVE SWITCH RED YEL BRN 115V POWER SUPPLY 7 2 3 RELAY BRN 8 7 2 3 ...

Page 24: ... WHT BRN WHT BLK GRN WHT BRN RED PUR YEL ORG PUR YEL ORG BRN BLK BLK GRN WHT ORG WHT ORG WHT WHT BRN GRN WIRING FRYER WITH THERMATRON ELECTRONIC IGNITION DSI IGNITION MODULE 24V HIGH TENSION LEAD SPARK IGNITOR FLAME SENSOR GAS VALVE WHT BRN WHT GRN 7 8 2 3 WHT WHT BLK BLK POWER SWITCH LIGHT VAC 120 PUR BRN VALVE SWITCH RED AC 24V YEL TRANSFORMER BRN 8 7 3 2 1 6 5 4 GRN 2 AMP FUSE LIGHT OPTIONAL SA...

Page 25: ...t Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 310 327 3343 FAX Tech Support 1 318 219 7135 Price 6 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5697 12 01 ...

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