DDS Calorimeters CAL3K-A Installation Manual Download Page 4

DDS CALORIMETERS 

www.ddscalorimeters.com

 

 

Manufacturers of CAL2K/CAL3K Oxygen Bomb Calorimeters 

 

 

CAL3K-A INSTALLATION GUIDE V1.1  |  

www.ddscalorimeters.com

  |  [email protected] 

INTRODUCTION 

Digital Data Systems (Pty) Ltd (dds) specializes in the design and manufacture of scientific bomb calorimeter systems 

for various types of industries and applications from the coal mining industry to educational institutes. dds bomb 

calorimeter systems are the most advanced combustion calorimeter systems available today. The system is used to 

measure the calorific value of both solids and liquids. dds has a wide range of systems to suit different applications 

and sample requirements. Please visit our website

www.ddscalorimeters.com

 to find out more   

 

You have chosen the CAL3K-A Bomb Combustion Calorimeter System, which is best suited for fast and accurate 

calorimetry operations.  

 

PURPOSE OF THIS MANUAL 

It serves as a short introduction to the CAL3K-A system and the various components. It explains the very basics of 

operation and guides you to perform hardware tests and do the first determination. It relies on the DEFAULT setting 

and the factory calibration.  

 

But there is more: Information and capability! This is not explained here but in an ON-LINE version. It is safe to say 

that you need a PC or laptop to change from the basic operation to a more sophisticated or suitable one. 

 
HOW TO USE THIS MANUAL 

This Manual makes use of some informative symbols or icons, in order to bring your attention to the text. 

 
WARNING SYMBOL 

 

 

This yellow triangle with an exclamation mark inside it, indicates a WARNING message or a message 

that is instructing you NOT to do something.  Please take note of this message, because if you ignore it 

you could damage the Calorimeter equipment. 

 

INFORMATION (NOTE) SYMBOL 

 

 

This white hand with a finger pointing, indicates a NOTE or INFORMATIVE message.  It indicates 

something that you need to pay attention to.  Please take note of this message, as it provides special 

or detailed information about a particular item. 

 

 

 
USER INFORMATION AND HELP AIDS 

Included in your shipment is this printed Installation Guide.  

The on-line Help Guide for basic system operations, trouble-shooting and solutions, application notes as well as how 

everything functions is available on-line and can be found at 

www.ddscalorimeters.com

. Please note the CAL3K-A 

Windows Software can be downloaded from the following link: 

www.ddscalorimeters.com/software/cal3k

 

 

 

Summary of Contents for CAL3K-A

Page 1: ...cturers of CAL2K CAL3K Oxygen Bomb Calorimeters CAL3K A INSTALLATION GUIDE V1 1 www ddscalorimeters com calo ddsystems co za CAL3K A INSTALLATION GUIDE VERSION 1 1 MANUFACTURED BY DIGITAL DATA SYSTEMS...

Page 2: ...A CALORIMETER WITH EXTERNAL oxygen filling 6 THE 3K 2 AIR COOLER 6 THE 3K 5 BAYONET VESSEL 7 THE CAL2K 3 OXYGEN FILLING STATION 7 7 UNPACKING AND INSPECTION 7 SETTING UP 8 PREREQUISITES 8 SITE SELECT...

Page 3: ...INATE USER TEST 16 16 CAL3K A USER TEST 16 16 SUBJECT HELP 16 OTHER KEYBOARD COMMANDS 16 ABORT 16 FIRE MANUAL 16 CALIBRATION 16 READ RESULT 17 CONNECTING TO A BALANCE 17 17 CALIBRATION 18 INTELCAL CAL...

Page 4: ...and the factory calibration But there is more Information and capability This is not explained here but in an ON LINE version It is safe to say that you need a PC or laptop to change from the basic o...

Page 5: ...Bottle 2 3K A INST CAL3K A Installation Guide Printed 1 3K 2 CAL3K Air Cooler 1 3K 2 KT CAL3K Air Cooler Installation Kit 1 Included in Kit 3K SM Power Supply 1 KETTLECORD Mains Cable 220 V 1 CAL2K 3...

Page 6: ...e calorimeter and the lid is closed The rest is automatic Width 270mm Height 200mm Depth 380mm Weight 8kg Power 220 240V 12W THE 3K 2 AIR COOLER The air cooler requires no water piping or other resour...

Page 7: ...ight 150mm Weight 1 9kg THE CAL2K 3 OXYGEN FILLING STATION The oxygen filling station is connected to the oxygen bottle via a regulator The regulator reduces the bottle pressure to 30bar which is adju...

Page 8: ...contact your agent SETTING UP PREREQUISITES Prior to installation of the CAL3K A System the User must provide the following 1 A mains outlet for the 3K 1_A Calorimeter and a mains outlet for the 3K 2...

Page 9: ...HE FILLING PRESSURE IS ADJUSTABLE on the regulator the filling speed is adjustable on the filling station REMEMBER You may fill the Vessel LESS than 3000KPA but NEVER more than 3000KPA FILLING STATION...

Page 10: ...to the outside or any suitable scrubber to prevent the burned gas to enter the room COOLER 3K 2 Electrical shock There are no user serviceable parts inside VESSEL 3K 5 The Vessel has been pressure tes...

Page 11: ...DS CALORIMETERS www ddscalorimeters com Manufacturers of CAL2K CAL3K Oxygen Bomb Calorimeters CAL3K A INSTALLATION GUIDE V1 1 www ddscalorimeters com calo ddsystems co za CAL3K A REAR PANEL CONNECTION...

Page 12: ...test is logged into the Event Logging and the User Test Log It is recommended to repeat the hardware once a day or once per shift The hardware test takes approximately 1 minute to complete NOTE While...

Page 13: ...CAL3K A hardware test The unit cycles through the following steps and stops for operator action or when a fault is encountered Will stop the test The results of the test are logged together with the V...

Page 14: ...password Function keys They serve as a shortcut to the keyboard commands The following function keys are used F1 Mass entry F1 Enter 0 xxxx Enter F2 Sample Identification F2 Enter mysampleId Enter F3...

Page 15: ...6 character or shorter string SPIKE MASS Enter the weight of the spike mass here A spike mass of zero disables spiking For details of spiking see www ddscalorimeters com BALANCE MASS The supplied bala...

Page 16: ...nit waits for an action a more detailed subject help is available to explain what is needed Press whenever something does not progress and read the comments OTHER KEYBOARD COMMANDS Here are some handy...

Page 17: ...e stable balance weight should show on the display If you press Enter then the mass is locked See MASS ENTRY to unlock it PERFORM THE FIRST SAMPLE The object of this exercise is to check that everythi...

Page 18: ...e are many additional steps and procedures that you can do whilst running an actual CV sample You will find these How to Steps via the On line Help Guide available on the website www ddscalorimeters c...

Page 19: ...rocedure with the second vessel The calibration data set is stored in the vessel calibration history for the chassis number ROUTINE SAMPLE DETERMINATION The procedure is the same If you perform multip...

Page 20: ...be binding on dds unless recorded in writing and signed by a duly authorised officer of the company dds agrees to repair and replace with a new or remanufactured part any part other than those exclud...

Page 21: ...hat is sent to dds for Repair is tested and checked and leaves dds s Factory in 100 working order It is the Owner s responsibility to inspect any repaired product on receipt thereof and confirm in wri...

Page 22: ...AME OWNER S CUSTOMER S COMPANY NAME AUTHORISED BY INSTALLED AT TEL NO FAX NO CONTACT PERSON INSTALLED BY DATE INSTALLED REPRESENTATIVE OF DEALER AGENT CUSTOMER ORDER NUMBER AND DATE INSTALLATION DETAI...

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