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DCS BGB36, Installation Instructions And User Manual

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DCS BGB36 Installation Instructions And User Manual Download Page 4

2

SAFETY PRACTICES & PRECAUTIONS   

3

GRILL 

MODELS 

   7

INSTALLATION
 

Locating Grill / Built-in Clearances 

8

 

Built-in Construction Details 

 

12

 

Gas 

Hook-up 

   13

 

Leak 

Testing 

   18

 

Burner 

Adjustment 

  19

 

Radiant 

Assembly 

  20 

      

 

Griddle 

Plate 

   21

 

Installer 

Checklist 

  22

USING THE GRILL 

 

 

 

 

Lighting 

Instructions 

  24

 

Grilling 

    25

USING THE ROTISSERIE  

 

 

28

CARE 

& 

MAINTENANCE 

  32

TROUBLESHOOTING 

   41

SERVICE 

    42

WARRANTY 

    43

TABLE OF CONTENTS

Summary of Contents for BGB36

Page 1: ...NZ AU Installation instructions and User guide Professional outdoor grill BGB36 and BGB48 models ...

Page 2: ......

Page 3: ...ghting Instructions section of this manual Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before us ing installing or servicing this equipment This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles boats or in a non ventila...

Page 4: ...uilt in Construction Details 12 Gas Hook up 13 Leak Testing 18 Burner Adjustment 19 Radiant Assembly 20 Griddle Plate 21 Installer Checklist 22 USING THE GRILL Lighting Instructions 24 Grilling 25 USING THE ROTISSERIE 28 CARE MAINTENANCE 32 TROUBLESHOOTING 41 SERVICE 42 WARRANTY 43 TABLE OF CONTENTS ...

Page 5: ...for pipe sizing de tails Begin by ensuring proper installation and servic ing Follow the installation instructions within this manual Have your grill installed by a quali fied installer Have the installer show you where the gas supply shut off valve is located so that you know where and how to shut off the gas to the grill If you smell gas your installer has not done a proper job of checking for l...

Page 6: ...t and could cause burns Grease is flammable Let hot grease cool before attempting to handle it Avoid letting grease deposits collect in the drip pan Clean often Never operate the grill without a grease tray Do not use aluminium foil to line drip pans or grill grates or radiants This can severely upset combustion air flow or trap excessive heat in the control area The result of this can be melted k...

Page 7: ...ll free from combustible materials trash or combustible fluids and vapours such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air WARNING Never use the grill in windy conditions If located in a consistently windy area oceanfront mountaintop etc a wind break will be required Always adhere to the specified clearances as defined in the INSTALLATION secti...

Page 8: ... LPG the cylinder must be unhooked and the LPG cylinder stored outside in a well ventilated area out of reach of children If grill is mounted on a mobile cart do not remove castor wheels from cart as resting the cart directly on its base will block ventilation openings causing a hazardous situation Keep ventilation openings on side walls and base of cart unobstructed at all times Never use the gri...

Page 9: ...7 GRILL MODELS BGB48 BQAR BGB48 BQR BGB36 BQAR ...

Page 10: ...ng pages As a high performance gas appliance your grill requires significant amounts of air to support the combustion process Your grill is designed to take air in through the valve panel area and send the exhaust products out through the exhaust gap at the rear of the hood Using your grill in windy conditions can disrupt the proper flow of air though your grill leading to reduced performance or i...

Page 11: ...ad cover and no more than two walls See Figs 4 5 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply At least 25 of the total wall area is completely open and At least 30 of the remaining wall area is open and unrestricted See Figs 6 7 In the case of balconies at least 20 of the total of the side back and front wall areas shall be and remain...

Page 12: ...urfaces as possible WARNING The BGB Grill is designed to function in an open area Recommended minimum clearances should be maintained to all surfaces combustible and noncombustible for optimum performance Noncombustible material within the minimum clearance area could result in discoloration or deterioration WARNING If a noncombustible material such as stucco is covering a combustible material suc...

Page 13: ...iew the detail drawing shown Fig 10 and take into account the provisions shown for gas line hook up clearance in the right rear corner It is required that ventilation holes are provided in the enclosure to eliminate the potential build up of gas in the event of a gas leak The supporting ledges or deck must be level and flat and strong enough to support the grill and insulated jacket The counter sh...

Page 14: ...side min 65 cm2 ventilation on the right hand side min 65 cm2 ventilation on the back side min 25 mm min 65 cm2 ventilation left hand side min 65 cm2 ventilation on the right hand side min 65 cm2 ventilation on the back side min 25 mm WARNING If installing the grill into a non combustible enclosure all combustible construction must still be outside the 310 mm clearance zone If your island is made ...

Page 15: ...ng of the gas supply piping system at test pressures equal to or less than 3 5 kPa 1 2 PSIG NATURAL GAS HOOK UP Important THIS TYPE OF CONNECTION SHOULD BE PERFORMED BY A CERTIFIED OR LICENSED GAS FITTER ONLY WHERE THREADS ARE USED FOR CONNECTION TO THE APPLIANCE ALL UNION MATING SUR FACES SHALL BE COMPATIBLE AND COMPLY WITH AS ISO 7 1 OR AS 1722 2 Connection Grills set for use with Natural gas co...

Page 16: ...y 2 Connect the pressure gauge to the pressure test point This can be done by either removing the test point screw on the NG regulator or by removing one of the burners and measuring the test point pressure at the injector 3 Once the gauge is in position turn the gas supply on 4 Ignite all grill burners and turn the knob to the HIGH position Check that the reading measures 1 00 kPa for Natural Gas...

Page 17: ... used must have a collar to protect the cylinder valve Never use a cylinder with a damaged valve Al ways check for leaks after every LPG cylinder change The LPG gas cylinder must conform to AS2030 1 2009 and designed for use with a POL fitting only Do not change the regulator hose assembly from that supplied with the unit The cylinder must be provided with a shut off valve terminating in an LPG ga...

Page 18: ... See section Service for contact details The following steps will illustrate how to properly locate and install the LPG cylinder restraint within the Built in enclosure NOTE The grill comes with the LPG Regulator Hose assembly installed at the factory The assembly along with the entire grill system is leak tested Do not remove the Regulator Hose assembly from the grill during installation FIG 13 4...

Page 19: ...ews can be used for wooden floors or 1 4 6mm diameter anchor screws or bolts may be used if the floor is concrete or masonry Fig 16 STEP 4 When secure place the LPG cylinder into the cylinder restraint mak ing sure to seat the cylinder all the way down securely affixing the cylinder in the restraint Fig 17 STEP 5 Attach the regulator hose assembly and operate the grill normally as described in the...

Page 20: ...el outward and unplug the wires from the ignition module and the back of the ignition button In the back of the unit remove the screws which hold the service panel in place Remove the service panel To Test Make sure all control valves are in the OFF position Turn the gas supply ON Check all connections from the supply line or LPG cylinder up to and including the manifold pipe assembly Apply the so...

Page 21: ...ner and check the flame If all is okay remove the burner CAUTION burner may be hot allow time to cool and tighten the air shutter screw If not repeat the above procedure to readjust the air shutter LOW FLAME SETTING ADJUSTMENT The valves on the grill feature an adjustable low setting Due to fluctuations in gas pressure heating value or gas conversion you may feel it necessary to increase or decrea...

Page 22: ...y pushing it up with two fingers Fig 26 or pliers may be used b Replace broken ceramic rod c Lock radiant end cap INSTALLING THE GREASE SHIELDS The grease shields 2 per burner help deflect any grease drippings away from the grill burner ports preventing the ports from getting clogged They come packed with the other accessories in a separate bag Unpack the grease shields and position them on the pi...

Page 23: ...ntact Customer Care See section Service for contact details Griddle plate to be fitted to centre burner positions only 1 Remove grates from centre burner position 2 Locate rear slots of griddle into grate support 3 Sit front of griddle over grease channel Remove griddle plate only when completely cooled 1 Lift front edge of griddle plate 2 Pull forward while lifting out ...

Page 24: ...nt burner lit Air shutters adjusted Low flame setting satis factory Drip pan in place properly and sliding freely Heat Shields are located properly and in place Pressure regulator con nected and set for 1 kPa Natural 2 75 kPa LPG gas Manual shut off valve installed and accessible Unit tested and free of leaks User informed of gas supply shut off valve location All radiants are assembled and put in...

Page 25: ...lease be prepared with your Model Serial and description of item s that are missing Read all installation instructions in this manual to see if the unit has been properly installed If not done or done correctly correct before using the unit INSTALLATION INSTALLER CHECKLIST Tag location of Model and Serial 23 ...

Page 26: ...as will be ignited by the adjacent burner s flame If the burner does not light in 4 seconds turn knob off wait 5 minutes and try again NOTE In certain types of LPG cylinders improper lighting procedures can cause the LPG cylinder flow control to activate resulting in reduced heat output If this is suspected to reset flow control shut off all burner controls and LPG cylinder valve wait 30 seconds t...

Page 27: ... ups by channeling grease away from the flame Use a meat thermometer to achieve desired doneness and remove items one degree below how you would like to enjoy them as the resting period before carving or consuming will raise the temperature Indirect cooking method is a popular alternative to direct heat grilling Indirect cooking uses heat from adjacent burners to cook food and in many cases reduce...

Page 28: ...e kind of meat the size and shape of the cut the temperature of the meat when cooking begins and the degree of doneness desired When defrosting meats it is recommended that it be done overnight in the refrigera tor as opposed to a microwave This in general yields a juicier cut of meat Use a spatula instead of tongs or a fork to turn the meat as a spatula will not puncture the meat and let the juic...

Page 29: ...sh game oysters large slices of whole vegetables and mushrooms fruit bread sausages hot dogs delicate fish fillets lobster meat shrimp scallops clams mussels suckling pig turkey legs indirect cooking and smoking potatoes smaller vegetables or slices roasted peppers roasted whole garlic pizza dough and flat breads crab cakes USING THE GRILL GRILLING ...

Page 30: ... To load the rod begin with the handle in place and slide one of the meat holders prongs facing away from the handle onto the rod Push the rod through the centre of the food then slide the second meat holder prongs toward the food onto the rod Centre the product to be cooked on the rod then push the meat holders firmly together Tighten the L shape screw with pliers It may also be necessary to wrap...

Page 31: ...th butcher string or Dental floss in three areas Buy a roast that is equally balanced from top to bottom in size The meat will cook more evenly while on the Rotisserie For Poultry tie wings and legs to the body using Dental floss or butcher string to prevent flopping around while turning Fig 38 1 Determine the centre placement for the food put first prong on the rod turn L shaped screw to tighten ...

Page 32: ...I Hold the safety valve button in for about 4 to 5 seconds or until the burner remains lit Once lit turn control knob to desired setting If the burner does not light within 4 or 5 seconds release the safety valve button and turn the control knob to OFF and wait 5 min utes before trying again WARNING Keep hands and face away from front of burner STAND TO THE SIDE WHEN LIGHTING ONCE LIT MOVE HAND AW...

Page 33: ...e to get a more accurate temperature reading Remove thermometer and turn on motor return heat to high if more cooking is needed Repeat above instructions Fig 44 5 When you have finished using the rotisserie turn off motor and turn the rotisserie knob to OFF If you have fin ished using the appliance altogether turn the main gas supply off too 6 Remove the rod using oven mitts place meat or poultry ...

Page 34: ...appliance until it has been checked by a qualified gas fitter inspect the grill burners thoroughly for spider webs and insect nests If not removed these could cause a hazard ous situation by blocking gas flow to the burners Gas could then accumulate in the front of the grill and catch on fire called a flashback fire See further below for instructions on removing the grill burners for cleaning chec...

Page 35: ...ed a spray bottle brush or rag to apply the solution to the accessible gas supply connection points For LPG units check with a full cylinder Note we recommend keeping a spray bottle of soapy water handy near the grill for your convenience To test 1 Make sure all knobs are in the OFF position 2 Turn the gas supply ON 3 Check all the leak test points shown in the applicable drawing below LPG or Natu...

Page 36: ... if the odour of gas is present Wait 5 minutes before relighting a hot grill WARNING IMPORTANT Before each use inspect the gas supply piping or hose prior to turning the gas on If there is evidence of cuts wear or abrasion it must be replaced prior to use GRILL GRATES Method 1 Turn on HI for 15 20 minutes to burn any remaining food particles After turning the grill OFF use a bristle barbeque brush...

Page 37: ... when it is necessary to clean the trays If grease can be seen on the top of the tubes or if you get a lot of flare up during cooking the tubes need to be turned over and heated on HI for 30 minutes longer for heavy soil HEAT SHIELDS These are located underneath the grill burners in the middle Their purpose is to reflect heat back up towards the grates preventing the drip pan from getting too hot ...

Page 38: ... the burners are off the gas supply has been shut off at the cylinder or shut off valve and that the grill and the contents of the drip pan and grease tray have had time to cool 2 Slowly begin pulling the drip pan out by its handle taking care not to spill any grease on the ground or yourself 3 Once the grease tray insert is fully visible unhook its tab in the front and remove 4 If you need to cle...

Page 39: ...corn oil as it gets sticky Rub the oil over the entire surface of the griddle using a heavy cloth 4 Place the griddle on the centre grill rack light the burner and turn the control knob to a medium setting Turn the heat off when the oil begins to smoke Allow the griddle to cool 5 Repeat Step 3 Be sure to cover the entire surface with the oil 6 Repeat Step 4 Allow the griddle to cool Wipe the entir...

Page 40: ...urfaces every 3 4 weeks with fresh water and stainless cleaner Keep grill covered when not in use SIDE BURNER IGNITORS Wipe with a water dampened cotton swab Be careful not to damage the ignitor see Fig 50 TO REMOVE THE GRILL BURNERS FOR CLEANING 1 Ensure the burners have cooled and the gas supply has been turned off at the cylinder valve or shut off valve 2 Remove the grill grates then lift out t...

Page 41: ...TER CLEANING 1 With the burner held at a 45 degree angle front to back lower each grill burner back into place ensuring that the burner inlet is centred on the injector inside the valve hole in the front Fig 57 and that the burner slides into the collector box on the side as shown in Fig 58 2 With the burner inlet and side properly in place locate the tabs at the rear of the burner into the matchi...

Page 42: ...n the burners if they do not light even though the ignitor clicks if there has been a severe boil over or when the flame does not burn blue Be certain all burner knobs are in the off position before attempting to clean the burners The burners have been designed for ease in cleaning When the grates and burners are cool remove the grate The burner cap and the brass port ring can easily be lifted off...

Page 43: ...r see section Lighting instructions Check to see that other burners on the unit operate Clean ignitor tip of any debris BURNER FLAME IS YELLOW OR ORANGE IN CONJUNCTION WITH THE ODOUR OF GAS Check the burner inlet for obstructions such as spider webs Check the air shutter for proper adjustment Grill may be in a dusty area Move to less dusty area if possible LOW HEAT WITH KNOB IN HI SEAR POSITION If...

Page 44: ...e right hand side CONTACT US THROUGH OUR LOCAL WEBSITE New Zealand www fisherpaykel co nz customercare or www dcsgrills co nz Australia www fisherpaykel com au customercare or www dcsgrills com au CALL US TOLL FREE 24 7 New Zealand 0800 372 273 Australia 1300 650 590 WRITE TO US New Zealand Fisher Paykel Appliances Limited PO Box 58546 Botany Auckland 2163 fax 09 273 0656 email customer care fp co...

Page 45: ...e for any labour costs including applicable call out or service fees and freight THIS WARRANTY DOES NOT COVER A Service calls which are not related to any defect in the Product The cost of a service call will be charged if the problem is not found to be a Product fault For example 1 Correcting the installation of the product 2 Instructing you how to use the product 3 Replacing house fuses or incor...

Page 46: ...Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure To view full terms and conditions visit www fisherpaykel com au DCS You must reta...

Page 47: ......

Page 48: ...pply to the specific products and models described at the date of issue Under our policy of continuous product improvement these specifications may change at any time You should therefore check with your Dealer to ensure this booklet correctly describes the product currently available NZ AU 03 2013 F P PN 590424 D ...

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