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WARNING:

 

This product is part of a Personal Fall Arrest and Work Positioning system. The user must follow the manufacturer’s instructions 

for each component of the system. These instructions must be provided to the user of this equipment. The user must read and understand 

these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance of this equipment. 

Alterations or misuse of this product or failure to follow instructions may result in serious injury or death.

IMPORTANT:

 

If you have questions on the use, care, or suitability of this equipment for your application, contact Capital Safety. For general 

questions, refer to national Standards including the ANSI Z359 (.0, .1, .2, .3, and .4) family of standards on fall protection, ANSI A10.32, and 

applicable local, state, and federal (OSHA) requirements governing occupational safety for more information about fall protection systems.

IMPORTANT:

 

Prior to installation and use of this equipment, record the product identi

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 cation information from the ID label in the 

Inspection and Maintenance Log (Table 2) at the back of this manual.

PRODUCT DESCRIPTION:

Figure 1 illustrates the Flexiguard

®

 Adjustable Jib Boom Fall Arrest Systems. The Adjustable Jib Booms are adjustable height 

boom mounted Glide Rail Fall Arrest Systems that rotate 360° on various base options. Systems with a Counterweight Base can 

be transported with a Forklift, Pallet Jack, Crane, etc. Systems with a stationary Flush Mount Base or Floor Mount Base can be 

transported from base to base with a Crane, Hoist, or Forklift with a Lifting Strap/Chain.

Figure 2 illustrates components of the Adjustable Jib Boom Fall Arrest Systems. See Table 1 for component identi

fi

 cation and 

speci

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 cations. The Jib Rail Assembly (A) extends from an Adjustable Upright (B) and supports a Glide Rail (C) with a Four-

Wheeled Trolley (D) that travels back and forth in the Rail Halves. The Trolley is equipped with a 5/8” Eye for connection of a 

Self-Retracting Lifeline or Energy Absorbing Lanyard.

The Adjustable Upright is mounted on a Hitch Ball Post (E) that is embedded in a concrete 

fi

 lled Counterweight Base (F), 

embedded in concrete structure (G), or fastened to a concrete surface (H). The height of the Jib Boom is adjusted with a Hand 

Crank (I) and Lifting Mechanism (J) that raise or lower the Adjustable Upright. The Adjustable Upright can be rotated 360° with 

the foldable Rotation Handle (K) and locked at 11° increments with the Rotation Lock Pin Mechanism (L) or allowed to rotate 

through a range de

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 ned by two Rotation Limiters (R). The bottom of the Counterweight Base has Lifting Channels (N) and Lifting 

Eyes (O) for transport with a Forklift, Pallet Jack, Crane, etc. and Slope Indicators (P) to ensure the system is level. Optional 

Leveling Jacks (Q) can be installed on the Counterweight Bases.

Table 1 –  Speci

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 cations

Component Speci

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 cations:

 Figure 2 

Reference

Component

Materials

Rating

Assembly/Install 

Instruction

A

Jib Rail Assembly

Aluminum

5903390

B

Adjustable Upright Assembly

Tubes - Steel

Rollers - Nylatron

Lifting Connection Point - Steel

Connection Point - LIFTING ONLY, 

not for Fall Protection: 1,200 lbs 

(544 kg) Vertical (

) Load

5903390

C

Glide Rail

Aluminum Rail Halves

1,800 lbs (817 kg) Vertical (

Load

5903390

D

Four-Wheeled Trolley

Wheels - Nylon

Bearings - Steel

5/8” Eye - Stainless Steel

5,000 lbs (2,268 kg) Vertical (

Load

E

Hitch Ball Post

Tube - Steel

Hitch Ball Pivot - Steel

F

Counterweight Base: 8530556

Steel

Concrete with Steel Rebar

Filled with 4,000 psi Concrete: 

8530566 = 5,000 lbs (2,268 kg)

G

Flush Mount Base - 8530564

Steel

5903402

H

Floor Mount Base - 8530565

Steel

5903387

I

Hand Crank

Steel

J

Lifting Mechanism

Base - Aluminum

Chain & Chain Cover - Steel

Gears - Steel

Rollers - Plastic

K

Rotation Handle

Tube - Steel

Hand Grip - Rubber

L

Rotation Lock Pin Mechanism

Plate - Steel

Pin - Zinc Plated Steel

M

Lifting Channels

Steel

N

Lifting Eyes

Steel

5,000 lbs (2,268 kg) Vertical (

Load (1,250 lbs per Eye)

O

Slope Indicators

Plastic Gauge on Aluminum 

C-Channel

P

Jack Kit - 8530563

Jack - Steel

Mounting Tubes - Steel

Mounting Pin - Steel

7,000 lb (3,175 kg) Top Wind 

Jacks

5903386

Q

i-Safe™ RFID Tag

Nylon, Glass

Radio Frequency - 13.56 MHz

R

Rotation Limiters

Steel with Magnets

System Speci

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 cations:

Capacity:

1 Person per Glide Trolley with a combined weight (including clothing, tools, etc.) of no more than 420 lbs (191 kg)

Anchorage:

Structure supporting the Fall Arrest System must withstand a 8,800 lb (39 kN) vertical load.

DISTRIBUTED BY CAI SAFETY SYSTEMS | Phone: (888) 246 6999 | Web: caisafety.com | Email: [email protected]

8

Summary of Contents for Flexiguard 8530564

Page 1: ...st System Model Numbers 8530540 8530586 and Items in Figure 1 1 2 1 1 A B C 8530557 10 ft m 16 ft 4 9 m 6 5 ft 2 m 8530558 13 ft 4 m 20 ft 6 m 6 5 ft 2 m 8530559 15 ft 4 6 m 25 ft 7 6 m 6 5 ft 2 m A C B C 2 8530564 8530566 5 000 lb 2 268 kg 8530565 Distributed by CAI Safety Systems ...

Page 2: ...2 I L K B B A C D J Q R L R Q M M M M E F D D P P N P P N N E G E H DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 2 ...

Page 3: ... 12 0 3 7 12 2 3 7 12 4 3 8 12 6 3 9 13 0 4 0 13 4 4 1 13 4 0 13 0 4 0 13 0 4 0 13 2 4 0 13 3 4 1 13 6 4 1 13 9 4 2 14 3 4 4 14 4 3 14 0 4 3 14 0 4 3 14 1 4 3 14 3 4 4 14 6 4 4 14 9 4 5 15 2 4 6 15 4 6 15 0 4 6 15 0 4 6 15 1 4 6 15 3 4 7 15 5 4 7 15 8 4 8 16 2 4 9 16 4 9 16 0 4 9 16 0 4 9 16 1 4 9 16 3 5 0 16 5 5 0 16 8 5 1 17 1 5 2 17 5 2 17 0 5 2 17 0 5 2 17 1 5 2 17 3 5 3 17 5 5 3 17 7 5 4 18 0...

Page 4: ...7 1 2 3 4 5 A B DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 4 ...

Page 5: ...8 1 2 3 DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 5 ...

Page 6: ...9 1 1 2 3 A B DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 6 ...

Page 7: ...10 DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 7 ...

Page 8: ...oncrete structure G or fastened to a concrete surface H The height of the Jib Boom is adjusted with a Hand Crank I and Lifting Mechanism J that raise or lower the Adjustable Upright The Adjustable Upright can be rotated 360 with the foldable Rotation Handle K and locked at 11 increments with the Rotation Lock Pin Mechanism L or allowed to rotate through a range defined by two Rotation Limiters R T...

Page 9: ...000 lbs 22 kN per user attached or be designed installed and used as part of a complete Personal Fall Arrest System which maintains a safety factor of a least 2 and is under the supervision of a qualified person 2 2 PERSONAL FALL ARREST SYSTEM Figure 1 illustrates typical Fall Arrest applications of this Flexiguard Anchorage System Personal Fall Arrest Systems PFAS used with the system must meet a...

Page 10: ...ompatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 lbs 22 2 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage see Figure 5 Connectors must be compatible in size shape and strength If the connecting element to which a snap ho...

Page 11: ...de of the Lock Pin Remove the Rotation Limiters from their storage positions on the Jib Boom Insert the Rotation Limiter mounting pegs through the desired holes in the Rotation Plate to define the rotation range CAUTION The Jib Boom may be used without the Rotation Lock Pin inserted allowing 360 rotation but can cause increased swing fall in multiple directions in the event of a fall 3 3 INSTALLIN...

Page 12: ...egnant women or minors must not use DBI SALA equipment unless in an emergency situation WARNING Never exceed the Capacity maximums specified in Table 1 Exceeding the stated capacity could collapse or tip the system resulting in serious injury or death 4 1 BEFORE EACH USE Verify that your work area and Personal Fall Arrest System PFAS meet all criteria defined in Section 2 and a formal Rescue Plan ...

Page 13: ... maintenance As long as the product passes inspection criteria it may remain in service 6 0 MAINTENANCE SERVICING STORAGE 6 1 CLEANING Periodically clean the System s metal components with a soft brush warm water and a mild soap solution Ensure parts are thoroughly rinsed with clean water IMPORTANT Although highly resistant to chemicals and environmental conditions avoid contaminating the Flexigua...

Page 14: ...able Counterweighted Jib Boom Labels must be replaced if they are not fully legible Contact Capital Safety for replacement labels A B D C F H A E A B C D E G I G G G H I F DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 14 ...

Page 15: ...B A B A A B A A DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 15 ...

Page 16: ...efects or structural damage including bends corrosion etc Inspect fasteners on Upright Assemblies to ensure they are tight IMPORTANT Do not adjust Threaded Rods A They are preset by the manufacturer Periodically apply grease to the Grease Zerk B to lubricate the internal Hitch Ball Pivot Lifting Mechanism Diagram 5 Inspect the Brake Wear Indicators A while lowering the Jib Boom If the Brake Wear I...

Page 17: ...Diagram 1 A B C D Diagram 2 A B Diagram 3 C B B A A A Diagram 4 A B Diagram 5 A B C D D D D DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 17 ...

Page 18: ... warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modi cation or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF A...

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