DBI SALA Flexiguard 8530540 Instruction Manual Download Page 11

3.0  INSTALLATION

IMPORTANT:

 The Flexiguard

®

 Adjustable Jib Boom must be installed by a Quali

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 ed Person and the installation must be certi

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 ed 

by a Quali

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 ed Person as: meeting the criteria for a Certi

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 ed Anchorage, or capable of supporting the potential forces that could be 

encountered during a fall.

1

IMPORTANT:

 Do not alter or intentionally misuse this equipment. Consult Capital Safety when installing or using this equipment in 

combination with components or subsystems other than those described in this manual. Some subsystems and component combinations 

may interfere with the operation of this equipment.

3.1 PLANNING:

 Plan your fall protection system prior to installation of the Flexiguard Anchorage System. Account for 

all factors that may affect your safety before, during, and after a fall. Consider all requirements, limitations, and 

speci

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 cations de

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 ned in Section 2 and Table 1.

3.2 

INSTALLING THE JIB BOOM ON THE BASE:

 Figure 7 illustrates installation of the Jib Boom on the available Base 

options:

1.  Install Stationary Bases:

 Assemble and install Floor Mount or Flush Mount Base as instructed in their respective 

Installation Instructions (see Table 1). Counterweight Bases should come pre-assembled.

2.  Assemble the Jib Boom

: Assemble the Jib Boom as instructed in the Assembly Instruction (see Table 1).

3.  Position the Jib Boom over the Base:

 Lift the assembled Jib Boom boom by the Hoist Ring with a Forklift or Crane. 

Position the Jib Boom so the Mounting Socket in the bottom of the upright is directly over the Hitch Ball Post.

4.  Lower the Jib Boom onto the Base:

 Lower the Jib Boom onto the Base until the Hitch Ball fully seats in the 

Mounting Socket.

5. Con

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 gure Jib Boom Rotation:

 The Jib Boom can be locked at 11° rotation increments with the Rotation Lock Pin 

Mechanism or allowed to rotate through a range de

fi

 ned by two Rotation Limiters.

A. No 

Rotation:

 Rotate the Jib Boom to the desired position and then insert the Rotation Lock Pin through the 

inside Pin Hole and aligned hole in the Rotation Plate to prevent the Jib Boom from rotating.

B. Rotation 

Range:

 Insert the Rotation Lock Pin through the outside Pin Hole and then install Rotation Limiters on 

each side of the Lock Pin: Remove the Rotation Limiters from their storage positions on the Jib Boom. Insert the 

Rotation Limiter mounting pegs through the desired holes in the Rotation Plate to de

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 ne the rotation range.

CAUTION:

 The Jib Boom may be used without the Rotation Lock Pin inserted, allowing 360° rotation; but can cause increased 

swing fall in multiple directions in the event of a fall.

3.3 

INSTALLING OPTIONAL LEVELING JACKS:

 An optional Jack Leveling Kit is available for the Counterweight Bases. 

Install the Leveling Jacks on the Counterweight Base as instructed in the included Installation Instruction (see Table 1).

3.4 

TRANSPORTING THE SYSTEM:

 Figure 8 illustrates transport of the Jib Boom. Prepare and transport the system as 

follows:

1.  Lower the Jib Boom:

 Turn the Vertical Adjustment Hand Crank until the Adjustable Upright and Jib Boom are fully 

lowered.

2.  Rotate the Jib Boom:

 Remove the Rotation Lock Pin, rotate the Jib Boom for best clearance during transport, and 

then reinsert the Rotation Lock Pin to prevent the Jib Boom from rotating during transport.

3.  Transport the System: 

Transport Jib Boom systems with a Counterweight Base to the desired work location 

with a Forklift or Pallet Jack and the Lifting Channels; or Crane or similar equipment and the Lifting Eyes on the 

Counterweight Base. Transport the Jib Boom from one base to another base with a Crane, Hoist or Forklift with a 

Lifting Strap/Chain and the Hoist Ring on the top end of the Upright Assembly.

CAUTION:

 Never transport the system without the Jib Boom fully lowered and the Rotation Lock Pin inserted.

WARNING:

 Do not transport at speeds exceeding 5 mph (8 kph).  Never transport the system on slopes greater than 10°. 

Excessive speeds or slopes may cause system and tow vehicle tip-overs resulting in serious injury or death.

WARNING:

 When transporting the Jib Boom, be aware of overhead obstructions and electrical hazards which may result in 

serious injury or death.

1 Quali

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 ed Person:

 A person with a recognized degree of professional certi

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 cate and with extensive knowledge, training, and experience in the fall protection 

and rescue 

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 eld who is capable of designing, analyzing, evaluating, and specifying fall protections and rescue systems to the extent required by OSHA and other 

applicable standards

DISTRIBUTED BY CAI SAFETY SYSTEMS | Phone: (888) 246 6999 | Web: caisafety.com | Email: [email protected]

11

Summary of Contents for Flexiguard 8530540

Page 1: ...st System Model Numbers 8530540 8530586 and Items in Figure 1 1 2 1 1 A B C 8530557 10 ft m 16 ft 4 9 m 6 5 ft 2 m 8530558 13 ft 4 m 20 ft 6 m 6 5 ft 2 m 8530559 15 ft 4 6 m 25 ft 7 6 m 6 5 ft 2 m A C B C 2 8530564 8530566 5 000 lb 2 268 kg 8530565 Distributed by CAI Safety Systems ...

Page 2: ...2 I L K B B A C D J Q R L R Q M M M M E F D D P P N P P N N E G E H DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 2 ...

Page 3: ... 12 0 3 7 12 2 3 7 12 4 3 8 12 6 3 9 13 0 4 0 13 4 4 1 13 4 0 13 0 4 0 13 0 4 0 13 2 4 0 13 3 4 1 13 6 4 1 13 9 4 2 14 3 4 4 14 4 3 14 0 4 3 14 0 4 3 14 1 4 3 14 3 4 4 14 6 4 4 14 9 4 5 15 2 4 6 15 4 6 15 0 4 6 15 0 4 6 15 1 4 6 15 3 4 7 15 5 4 7 15 8 4 8 16 2 4 9 16 4 9 16 0 4 9 16 0 4 9 16 1 4 9 16 3 5 0 16 5 5 0 16 8 5 1 17 1 5 2 17 5 2 17 0 5 2 17 0 5 2 17 1 5 2 17 3 5 3 17 5 5 3 17 7 5 4 18 0...

Page 4: ...7 1 2 3 4 5 A B DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 4 ...

Page 5: ...8 1 2 3 DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 5 ...

Page 6: ...9 1 1 2 3 A B DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 6 ...

Page 7: ...10 DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 7 ...

Page 8: ...oncrete structure G or fastened to a concrete surface H The height of the Jib Boom is adjusted with a Hand Crank I and Lifting Mechanism J that raise or lower the Adjustable Upright The Adjustable Upright can be rotated 360 with the foldable Rotation Handle K and locked at 11 increments with the Rotation Lock Pin Mechanism L or allowed to rotate through a range defined by two Rotation Limiters R T...

Page 9: ...000 lbs 22 kN per user attached or be designed installed and used as part of a complete Personal Fall Arrest System which maintains a safety factor of a least 2 and is under the supervision of a qualified person 2 2 PERSONAL FALL ARREST SYSTEM Figure 1 illustrates typical Fall Arrest applications of this Flexiguard Anchorage System Personal Fall Arrest Systems PFAS used with the system must meet a...

Page 10: ...ompatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 lbs 22 2 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage see Figure 5 Connectors must be compatible in size shape and strength If the connecting element to which a snap ho...

Page 11: ...de of the Lock Pin Remove the Rotation Limiters from their storage positions on the Jib Boom Insert the Rotation Limiter mounting pegs through the desired holes in the Rotation Plate to define the rotation range CAUTION The Jib Boom may be used without the Rotation Lock Pin inserted allowing 360 rotation but can cause increased swing fall in multiple directions in the event of a fall 3 3 INSTALLIN...

Page 12: ...egnant women or minors must not use DBI SALA equipment unless in an emergency situation WARNING Never exceed the Capacity maximums specified in Table 1 Exceeding the stated capacity could collapse or tip the system resulting in serious injury or death 4 1 BEFORE EACH USE Verify that your work area and Personal Fall Arrest System PFAS meet all criteria defined in Section 2 and a formal Rescue Plan ...

Page 13: ... maintenance As long as the product passes inspection criteria it may remain in service 6 0 MAINTENANCE SERVICING STORAGE 6 1 CLEANING Periodically clean the System s metal components with a soft brush warm water and a mild soap solution Ensure parts are thoroughly rinsed with clean water IMPORTANT Although highly resistant to chemicals and environmental conditions avoid contaminating the Flexigua...

Page 14: ...able Counterweighted Jib Boom Labels must be replaced if they are not fully legible Contact Capital Safety for replacement labels A B D C F H A E A B C D E G I G G G H I F DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 14 ...

Page 15: ...B A B A A B A A DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 15 ...

Page 16: ...efects or structural damage including bends corrosion etc Inspect fasteners on Upright Assemblies to ensure they are tight IMPORTANT Do not adjust Threaded Rods A They are preset by the manufacturer Periodically apply grease to the Grease Zerk B to lubricate the internal Hitch Ball Pivot Lifting Mechanism Diagram 5 Inspect the Brake Wear Indicators A while lowering the Jib Boom If the Brake Wear I...

Page 17: ...Diagram 1 A B C D Diagram 2 A B Diagram 3 C B B A A A Diagram 4 A B Diagram 5 A B C D D D D DISTRIBUTED BY CAI SAFETY SYSTEMS Phone 888 246 6999 Web caisafety com Email info caisafety com 17 ...

Page 18: ... warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modi cation or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF A...

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