Daytona ANIMA 190FSM Owner'S Manual Download Page 16

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PRE-OPERATION INSPECTION AND MAINTENANCE

Effects of the setting parts on the throttle valve opening

(1)

Slow Jet / Pilot Screw

(2)

Throttle valve cutaway

(3)

Jet Needle / Needle Jet

(4)

Main Jet

(1)

(2)

(3)

(4)

1/8

1/4

Closed

1/2

3/4

Full
Open

Here is the recommended setting information of TK MV33-1F and PE28 carburetor,

for your reference.

Tested Conditions

Carburetor

TK MV33-1F (DT#88600)

Air Temperature

35 degrees Celsius

Humidity

50%

Atmospheric Pressure

1003 hPa

with UNI Air Filter (#UP-4200ST)

Fuel Octane#100

Item

Recommendation

Main Jet

#129

Slow Jet

#38

Main No

2.600

Jet Needle

5A11

Clip position : In the 5

groove from the top

Pilot screw

2 return

Summary of Contents for ANIMA 190FSM

Page 1: ...DAYTONA ANIMA 190FSM ENGINE Owner s Manual ENGINE No ANIMA190FSM 2939000000 corp ...

Page 2: ...c road or highway Off road use on public space is also illegal Please check local regulation before use 2 This engine is to be used by EXPERIENCED RIDERS ONLY Fatal accident may be caused unless it is used by experienced riders or maintained by professional and experienced mechanics 3 This engine is to be maintained by professional and experienced mechanics Serious damage may occur otherwise 4 Thi...

Page 3: ...ssories that is not originally equipped on Products 3 Abnormal strain neglect or abuse 4 Accident or collision damage 5 Modification to original parts 6 Lack of proper maintenance 7 Damage due to improper transportation or use THE CUSTOMER S RESPONSIBILITY THE CUSTOMER S RESPONSIBILITY shall be 1 Operate and maintain Products as specified in the appropriate Owner s Manual 2 Prohibit the modificati...

Page 4: ...e 4 GENERAL SPECIFICATIONS Page 5 MAINTENANCE SPECIFICATIONS Page 6 9 MAINTENANCE INTERVALS Page 10 12 PRE OPERATION INSPECTION AND MAINTENANCE Page 13 19 ENGINE OIL LEVEL INSPECTION Page 13 CARBURETOR SETTING Page 14 16 ENGINE OIL TEMPERATURE CONTROL Page 17 ELECTRICAL DIAGRAM Page 18 TIGHTENING TORQUE Page 19 ...

Page 5: ...4 PART NAMES ...

Page 6: ...r grade API SG or higher grade Engine oil capacity Periodic oil change With oil filter replacement Total amount 0 60 L 0 65 L 0 70 L Need more amount of oil when oil cooler is in use Spark plug Type manufacturer Gap ER9EH NGK resistance type 0 6 0 7 mm 0 024 0 028 in Clutch type Wet Multi plate 6 disc Transmission Primary reduction system Primary reduction ratio Transmission type Gear ratio 1st 2n...

Page 7: ...05 mm 0 002 in Cylinder Bore size Out of round limit 62 00 62 015mm 2 4409 2 4415 0 05 mm 0 002 in Camshaft Drive method Cam dimensions Intake H D Exhaust H D Chain drive Left 30 18 30 30 mm 1 1882 1 1929 in 30 21 30 33 mm 1 1894 1 1941 in 29 84 mm 1 1748 in 29 87 mm 1 1760 in ...

Page 8: ...N EX Stem to guide clearance IN EX 24 4 24 6 mm 0 9606 0 9685 in 20 9 21 1 mm 0 8228 0 8307 in 0 8 1 0 mm 0 0314 0 03937 in 0 8 1 0 mm 0 0314 0 03937 in 4 470 4 485 mm 0 17598 0 1766 in 4 470 4 485 mm 0 17598 0 1766 in 4 500 4 512 mm 0 17716 0 1776 in 4 500 4 512 mm 0 17716 0 1776 in 0 015 0 042 mm 0 0005 0 0016 in 0 03 0 057 mm 0 0011 0 0022 in 1 6 mm 0 0630 in 1 6 mm 0 0630 in 4 42 mm 0 1740 in ...

Page 9: ... in 0 1mm 0 004 in 14 06 mm 0 5535 in 13 97 mm 0 55 in Piston rings Top ring Dimensions H W End gap installed Side clearance installed 2nd ring Dimensions H W End gap installed Side clearance Oil ring Dimensions H W End gap installed 0 8 2 25 mm 0 06 0 09 in 0 05 0 20 mm 0 006 0 010 in 0 015 0 045 mm 0 0012 0 0026in 0 8 2 25 mm 0 06 0 09 in 0 05 0 20 mm 0 006 0 010 in 0 015 0 045 mm 0 0012 0 0026i...

Page 10: ... play E 42 2 mm 1 66142 in 0 03 one side 0 1 0 35 mm 0 0039 0 0137 in 0 1 mm 0 0039 in 0 6 mm 0 0236 in Clutch Friction plate thickness Quantity Clutch plate thickness Quantity Warp limit Clutch spring free length Quantity 2 9 3 1 mm 0 114 0 122 in 6 0 9 1 0 mm 0 043 0 051 in 5 4 2 7 mm 0 106 in 0 7 mm 0 0275 in 0 2 mm 0 0787 in ...

Page 11: ...nces Inspect Replace The engine must be cold Check the valve seats and valve stems for wear VALVE SPRINGS Inspect Replace Check the free length and the tilt CAMSHAFTS Inspect Replace Inspect the camshaft surface TIMING CHAIN SPROCKETS TIMING CHAIN Inspect Replace Check for wear on the teeth and for damage PISTON Inspect Clean Replace Inspect crack Inspect carbon deposits and eliminate them ...

Page 12: ...nd clean Replace Inspect carbon deposits and eliminate them Change gasket CYLINDER Inspect and clean Replace Inspect score marks Inspect wear CLUTCH Inspect and adjust Replace Inspect housing friction plate clutch plate and spring TRANSMISSION Inspect Replace Inspect wear of gear and bearings SHIFT FORK SHIFT CAM GUIDE BAR Inspect Replace Inspect wear ROTOR NUT Retighten CRANK Inspect and align CA...

Page 13: ...m Every fifth or 1 000 km As requir e ed Remarks SPARK PLUG Inspect and clean Replace OIL COOLING SYSTEM Option Check hoses leakage Replace hoses and gaskets AIR FILTER Option Clean and lubricate Replace Use foam air filter oil or equivalent oil OIL FILTER Replace OIL STRAINER Clean ...

Page 14: ...GINE OIL LEVEL INSPECTION 1 Start the engine warm it up for several minutes and then turn off the engine and wait for a few minutes 2 Place the bike on a level place and hold it up on upright position 3 Check the oil level through the sight glass Oil level should be between the upper and the central point of the sight glass 4 Add oil to proper level WARNING Add oil as necessary when install the oi...

Page 15: ...and opens and closes smoothly It is highly recommended that the carburetor setting is performed by an experienced mechanic to obtain the best possible performance Atmospheric conditions and carburetor settings The air density i e concentration of oxygen in the air determines the richness or leanness of the air fuel mixture Therefore refer to the above table for mixture settings That is Higher temp...

Page 16: ...ull Open Here is the recommended setting information of TK MV33 1F and PE28 carburetor for your reference Tested Conditions Carburetor TK MV33 1F DT 88600 Air Temperature 35 degrees Celsius Humidity 50 Atmospheric Pressure 1003 hPa with UNI Air Filter UP 4200ST Fuel Octane 100 Item Recommendation Main Jet 129 Slow Jet 38 Main No φ2 600 Jet Needle 5A11 Clip position In the 5th groove from the top P...

Page 17: ... Atmospheric Pressure 1000 hPa with UNI Air Filter UP 4200ST Fuel Octane 100 Item Recommendation Main Jet 122 DT 87004 Slow Jet 38 DT 89672 Throttle Valve 3 0 Original of DT 85707 Jet Needle 65414 46JFQ 2 φ2 505 or 46JFN Original of KEIHIN PE28 DT 85707 Clip position In the 2nd or 3rd groove from the top Air screw 2 return ...

Page 18: ...is solely customer s responsibility to control the engine oil temperature Any failures caused by overheating are NOT considered as the defects of Products It is highly recommended to use HIGH EFFICIENT OIL COOLER and OIL TEMPERATURE GAUGE to protect the engine The above OIL COOLER is just a recommendation Engine oil temperature can be heated up over 90 degrees Celsius or 194 degrees Fahrenheit eve...

Page 19: ...18 ELECTRICAL DIAGRAM for FSM ...

Page 20: ...Screw 9 0 0 9 8mm Bolt Nut 22 2 2 6mm Screw Small Flange 10 1 0 10mm Bolt Nut 34 3 5 6mm Screw Large Flange 12 1 2 12mm Bolt Nut 54 5 5 8mm Flange Bolt Nut 27 2 8 10mm Flange Bolt Nut 39 4 0 Others Nut M8 Cylinder Head 22N m 2 2kgf m Nut M14 Clutch center and Primary Gear 44N m 4 5kgf m Nut M12 Magnet Rotor 59N m 6 0kgf m Bolt M12 Oil Drain 24N m 2 4kgf m ...

Page 21: ...corp 2019 10 07 ...

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