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 LIMITED WARRANTY

D165 SERIES is warranted to be free from defects in material and workmanship under normal
operating conditions and recommended usage for a period of ninety (90) days from date of
delivery.  Any product which is shown to be defective shall be replaced or repaired free of charge
or extended a credited refund of the original acquisition cost to purchaser.  This limited warranty
is contingent upon the conditions that prompt receipt of notice of any defect, that purchaser
establish the product has been property installed, maintained, and operated within the limits of
related and normal usage as specified, and that upon request purchaser will return the defective
product.

The terms of this limited warranty do not in any way extend to any product or part which have a
life, under normal usage, inherently shorter than ninety (90) days.

THESE LIMITED WARRANTIES TO REPAIR OR REPLACE DEFECTIVE PRODUCTS AS
SET FORTH ABOVE AND ANY ADDITIONAL WARRANTY EXPRESSLY STATED TO BE A
WARRANTY AND SET FORTH IN WRITING ARE IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR
PURPOSE.

PURCHASER’S SOLE AND EXCLUSIVE REMEDY PURSUANT TO ANY CLAIM OF ANY
KIND, INCLUDING BUT NOT LIMITED TO, A CLAIM IN CONTRACT, WARRANTY,
NEGLIGENCE OR STRICT LIABILITY, SHALL BE (a) THE REPAIR OR REPLACEMENT
AT THE OPTION OF THE MANUFACTURER OF DEFECTIVE PRODUCTS OR (b) A
CREDITED REFUND OF THE PRICE OF THE DEFECTIVE PRODUCT OR PART IF THE
PRODUCT OR PART IS UNABLE TO BE EFFECTIVELY REPAIRED, REPLACED OR
CORRECTED IN A REASONABLE TIME AFTER USING BEST EFFORTS.  CLAIMS OF
ANY KIND INCLUDE BUT ARE NOT LIMITED TO THOSE FOR ANY LOSS OR DAMAGE
ARISING OUT OF, CONNECTING WITH, OR RESULTING FROM THE DESIGN,
MANUFACTURE, SALE, DELIVERY, RESALE, INSTALLATION, TECHNICAL DIRECTION
OF INSTALLATION, INSPECTION, REPAIR, OPERATION OR USE OF ANY PRODUCT OR
PART.  IF, HOWEVER, ANY WARRANTIES ARE EXPRESSLY SET FORTH IN WRITING IN
ADDITION TO THOSE SET FORTH HEREIN, THE LIABILITY UNDER SUCH
ADDITIONAL WARRANTY SHALL TERMINATE NINETY (90) DAYS FROM THE DATE OF
SHIPMENT TO PURCHASER.

UNDER NO CIRCUMSTANCES SHALL ANY LIABILITY WHATSOEVER BE IMPOSED
FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, SUCH AS, BUT NOT
LIMITED TO, LOSS OF PROFIT OR REVENUE, LOSS OF USE OF THE PRODUCT, COST
OF CAPITAL, COST OF REPLACEMENT EQUIPMENT, OR CLAIMS RESULTING FROM
CONTRACTS WITH THIRD PARTIES, UNLESS EXPRESSLY PROVIDED IN WRITING, IN
NO EVENT SHALL ANY LIABILITY OR RESPONSIBILITY BE ASSUMED FOR
PENALTIES, PENALTY CLAUSES OR LIQUIDATED DAMAGES OF ANY DESCRIPTION,
CERTIFICATIONS OR INDEMNIFICATIONS OF PURCHASERS OR OTHERS OR COSTS,
DAMAGES OR EXPENSES ARISING OUT OF OR RELATED TO THE PRODUCTS.

Summary of Contents for D165DC

Page 1: ...1 Page D165DC DAYCO OPERATORS MANUAL...

Page 2: ...PUBLISHED LITERATURE DAYCO RECOMMENDATIONS ARE BASED ON TESTING AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY DEATH OR SUBSTANTIAL PROPE...

Page 3: ...OF CONTENTS D165DC Parts Identification 4 D165DC Quick Start Guide 5 Hose Preparation 6 Hose Crimping Standard Dies 7 Calibration 10 Troubleshooting 11 Kwikrimp Concept 12 Parts Breakdown 13 Limited...

Page 4: ...OR 60 TON HYDRAULIC CYLINDER OILFILLAND VENTPLUG ADJUSTABLE RAM RETRACTION STOP MICRO CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW MANUALPNEUMATIC START STOPSWITCH AUTOMATICSTOP SWITCH STANDARD DIE SET...

Page 5: ...IE SET AND THE STANDARD COMPRESSION RING IN THE BASE OF THE CRIMPER IN THE ORDER SHOWN SLIDE THE PUSHER ONTO THE STUD OF THE HYDRAULIC RAM SET THE MICRO CRIMP ADJUSTER AT 95 PRESS AND HOLD THE START S...

Page 6: ...oupling from the overall length of the assembly For these cutoff factors see Dayco s published catalog data Cut the hose square and to the proper length with a suitable saw Coat the coupling stem with...

Page 7: ...e die set Lubricate the contact surfaces of the die fingers and the Compression Ring with the die lubricant furnished with the crimper Failure to lubricate the contact surfaces with the correct lubric...

Page 8: ...ress the compression ring until the fitting is held loosely in the die set Select the proper crimp setting from the Crimp Specification chart and set the Micro Crimp adjuster at the setting recommende...

Page 9: ...fitting diameter to be certain that it is within the crimp specification tolerances If multiple fittings are being crimped set the Coupling Stop to automatically position the fitting and set the Ram...

Page 10: ...ustrated Set the Micro Crimp adjuster at 95 Press and hold the start Switch If the ram extends closing the dies to their fully closed position and the motor shuts off approximately 1 second after the...

Page 11: ...iameter of the die The closed diameter is the die size stamped on the die ring Incorrect setting of the Micro CrimpAdjuster Check hose manufacturer s specifications Inadequate pump pressure Check oil...

Page 12: ...UCED FROM GENUINE DAYCO HOSE FITTINGS HOSE AND EQUIPMENT IN CONFORMANCE WITH DAYCO PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSE ASSEMBLY The argument that hoses branded with identical SAE numbers are...

Page 13: ...ENT PARTS BREAKDOWN D100 Standard Series Dies 1 Die Ring 101065 COLOR 2 Die Finger Varies with die set 3 Die Spring LC 022D 01 M NF 4 Die Screw EN84 115 Color Options Red Orange Yellow Purple Green Bl...

Page 14: ...16 x 7 8 HHCS 2 12 95462A031 3 8 16 Hex Nut 2 13 102160 Front Handle Assembly 1 14 92323A516 1 4 20 x 3 4 HHFCS 4 15 102222 Rear Handle Assembly 1 16 102052 Crimper Head Brace 2 17 91255A578 5 16 18...

Page 15: ...HSFHCS 1 11 100628 Standard Micrometer Assembly 1 11 101489 DC Micrometer Assembly 1 11 101587 Metric Micrometer Assembly 1 12 100727 Micrometer Nut 1 13 100825 Pusher With Magnets 1 14 102211 Pressur...

Page 16: ...93744A160 3 8 Copper Flat Washer 1 11 91251A633 3 8 16 x 2 1 4 SHCS 1 12 SH940 35 375 Ram Wiper 1 13 102169 60 Ton Retaining Ring 1 60 Ton Cylinder Top Flange Assembly 102219 Item Part Number Descript...

Page 17: ...8 9 2 4 1 3 1 100950 Coupling Stop Block 1 2 98381A544 Stop Block Pin 2 3 100951 Stop Block Rod 1 4 91251A540 1 4 20 X 3 4 SHCS 2 5 9489T47 Eye Bolt 1 6 100952 Adjustable Stop Arm 1 7 DK 655 Knob 1 8...

Page 18: ...OFANY KIND INCLUDINGBUT NOT LIMITED TO ACLAIM IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY SHALLBE a THE REPAIR OR REPLACEMENT ATTHE OPTION OFTHE MANUFACTURER OFDEFECTIVE PRODUCTS OR b A CREDI...

Page 19: ...19 Page NOTES...

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