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DAYCO D105DC, Operator'S Manual

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DAYCO D105DC Operator'S Manual Download Page 22

22

Page

1

100689

Ram End Cap

1

2

030D90

030 Disogrin O-Ring

1

3

101282

Retraction Spring

1

4

101516

Spring Retainer

1

5

101515

Ram

1

6

102-33400-173-0450

Ram Guide Ring/Seal

1

7

72096

1/4-20 X 3/4 SHCS Gd 8

8

8

101517

Cylinder Body

1

9

93744A030

5/16 Washer - Copper

1

10

92865A585

5/16-18 X 1 1/4 HHCS Gd.5

1

11

101514

Ram Guide

1

12

SH959-26

Wiper

1

Item

Part Number

Description

Qty

35 Ton Cylinder Assembly (100685)

8

9

4

3

6

5

2

7

11

12

10

1

 COMPONENT PARTS BREAKDOWN

Summary of Contents for D105DC

Page 1: ...1 Page REPLACES DAYCO DE30 MODELS D105DC D100S DC DAYCO OPERATORS MANUAL...

Page 2: ...C PUBLISHED LITERATURE DAYCO RECOMMENDATIONS ARE BASED ON TESTING AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY DEATH OR SUBSTANTIAL PROP...

Page 3: ...Identification 4 D105DC Quick Start Guide 5 D105s DC Quick Start Guide 6 Hose Preparation 7 Hose Crimping Standard Dies 8 Hose Crimping Double Angle Dies 11 Calibration 12 Troubleshooting 13 Kwikrimp...

Page 4: ...NTPLUG ADJUSTABLE RAM RETRACTION STOP MICRO CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW MANUALPNEUMATIC START STOPSWITCH AUTOMATICSTOP SWITCH DOUBLEANGLETOP COMPRESSION RING DOUBLE ANGLE DIE SET DOUBL...

Page 5: ...AND THE STANDARD COMPRESSION RING IN THE BASE OF THE CRIMPER IN THE ORDER SHOWN SLIDE THE PUSHER ONTO THE STUD OF THE HYDRAULIC RAM SET THE MICRO CRIMP ADJUSTER AT 95 FOR THE D105DC PRESS AND HOLD THE...

Page 6: ...ARD COMPRESSION RING IN THE BASE OF THE CRIMPER IN THE ORDER SHOWN SLIDE THE PUSHER ONTO THE STUD OF THE HYDRAULIC RAM SET THE MICRO CRIMP ADJUSTER AT 95 FOR THE D100S DC APPLY ENOUGH PRESSURE TO THE...

Page 7: ...oupling from the overall length of the assembly For these cutoff factors see Dayco s published catalog data Cut the hose square and to the proper length with a suitable saw Coat the coupling stem with...

Page 8: ...n the die set Lubricate the contact surfaces of the die fingers and the Compression Ring with the die lubricant furnished with the crimper Failure to lubricate the contact surfaces with the correct lu...

Page 9: ...ress the compression ring until the fitting is held loosely in the die set Select the proper crimp setting from the Crimp Specification chart and set the Micro Crimp adjuster at the setting recommende...

Page 10: ...ure the finished fitting diameter to be certain that it is within the crimp specification tolerances Check the diameter of the finished crimp to be certain that it is within the hose and fitting manuf...

Page 11: ...pression rings Lubricate the contact surfaces of both the upper and lower compression rings and the outer surfaces of the double angle dies with the die lubricant furnished with the crimper Seat the a...

Page 12: ...mp adjuster at 95 Press and hold the start Switch If the ram extends closing the dies to their fully closed position and the motor shuts off approximately 1 second after the pump starts to build press...

Page 13: ...iameter of the die The closed diameter is the die size stamped on the die ring Incorrect setting of the Micro CrimpAdjuster Check hose manufacturer s specifications Inadequate pump pressure Check oil...

Page 14: ...UCED FROM GENUINE DAYCO HOSE FITTINGS HOSE AND EQUIPMENT IN CONFORMANCE WITH DAYCO PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSE ASSEMBLY The argument that hoses branded with identical SAE numbers are...

Page 15: ...s with die set 3 Die Spring LC 022D 01 M NF 4 Die Screw EN84 115 D100 DA Double Angle Dies 1 Die Ring 101072 COLOR 2 Die Finger Varies with Die Set 3 Die Spring LC 022D 05 M MD 4 Die Screw EN84 115 No...

Page 16: ...16 Page COMPONENT PARTS BREAKDOWN...

Page 17: ...17 Page COMPONENT PARTS BREAKDOWN...

Page 18: ...2 100329 Strain Rod 8 1 2 4 3 100326 Yellow Top Flange 1 4 3 4 Special 3 4 Flat Washer Special 4 5 95462A538 3 4 10 Hex Nut 4 6 100685 35 Ton Cylinder Assembly 1 Item Part Number Description Qty 35 To...

Page 19: ...19 Page COMPONENT PARTS BREAKDOWN...

Page 20: ...20 Page COMPONENT PARTS BREAKDOWN...

Page 21: ...3 1 2 4 1 11 94052A133 Push On Cap 1 Item Part No Description Qty Coupling Stop Assy 100954 11 10 5 4 6 7 8 9 2 4 1 3 1 100950 Coupling Stop Block 1 2 98381A544 Stop Block Pin 2 3 100951 Stop Block Ro...

Page 22: ...102 33400 173 0450 Ram Guide Ring Seal 1 7 72096 1 4 20 X 3 4 SHCS Gd 8 8 8 101517 Cylinder Body 1 9 93744A030 5 16 Washer Copper 1 10 92865A585 5 16 18 X 1 1 4 HHCS Gd 5 1 11 101514 Ram Guide 1 12 S...

Page 23: ...1 8 101338 3 8 16 x 7 8 SHCS 4 9 101339 1 4 20 x 1 2 SHFCS 10 10 101377 3 8 18 NPTF Pipe Plug 1 11 101378 3 8 18 NPT Shipping Plug 1 12 101341 3 8 18 NPT Vented Filler Cap Shipped Loose 1 13 101438 11...

Page 24: ...15 101478 Piston Block Assembly 2 200215 16 101352 010 O Ring 4 354313 17 101476 Unloading Block Assembly 1 200346 18 101355 014 Disogrin O Ring 3 354302 19 101443 Dump Block Assembly 1 200203 20 923...

Page 25: ...4 18 101419 Screen 1 19 90272A827 10 32 X 3 8 Phillips Pan Hd Mach Screw 2 Item Part Number Description Qty Lower Plate Gear Pump Assembly 101477 1 2 3 4 5 6 7 8 10 11 12 9 10 10 11 12 10 13 15 14 16...

Page 26: ...14TBUSP 114 Teflon Backup Ring 2 5 91255A194 8 32 x 1 2 BHCS 2 6 101374 Dump Valve Spring 1 7 102097 Dump Valve Pin 1 8 98420A134 3 8 Heavy Duty Retaining Ring 1 9 101427 Plunger Piston 1 10 214B70 21...

Page 27: ...27 Page COMPONENT PARTS BREAKDOWN Discover other hydraulic pushers on our website...

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