Dawson EMV 550 Owner'S Manual Download Page 31

Page: 31 / 63

emv550 hose kit

www.dcpuk.com

Fittings:

QTY

3/8” BSP to 9/16” JIC M/M a Dowty washer

6 off

1/4” BSP to 9/16” JIC BSP M/M a Dowty washer

2 off

22x1.5 to 3/4” JIC BSP M/M adaptor

1 off

1/4” BSP to 7/16” JIC + Dowty washer

6 off

1/2” BSP to 3/4” JIC a Dowty washer

2 off

1/2” BSP to 7/8” JIC M/M adapter

1 off

7/8” JIC M/F compact elbow

1 off

1/2” BSP to 9/16” JIC a Dowty washer

2 off

3/4” JIC M/F compact elbow

1 off

9/16” JIC M/F compact elbow

1 off

30S end swivel T

1 off

30S centre swivel T

1 off

30S M/F swivel elbow

2 off

30S blank plug

1 off

30S M/M elbow

1 off

30S bulkhead f nut

2 off

30mm dia 4mm wall steel tube x 800 mm

1 off

30 S F/F adapter (SNV 30S)

3 off

1 1/16” JIC blank cap

1 off

3/8” BSP to 9/16” JIC positional elbow + test point (4716)

1off

1” BSP to 30S stud co WD

1 off

1 1/4” BSP to 1 5/8” JIC M/M a Dowty washer

2 off

1 BSP to 1 5/8” JIC a dowty washer

1 off

1 1/2” BSP to 1 1/4” BSP fixed female adaptor

3 off

1 1/4” BSP to 30S stud co WD

1 off

1 5/8” JIC to 30S M/M adaptor (41267/2-30)

3 off

1 5/8” JIC blank caps

2 off

1 1/16” JIC bulkhead f nut

1 off

1 1/16” JIC M/F compact elbow

1 off

Hose:

11/4” 4SH 1 5/8” JIC swept 90° to 1 5/8” JIC swept 90°

AOR 0° 1250mm C to C + SG

1 off

11/4” 4SH 1 5/8” JIC swept 90° to 1 5/8” JIC swept 90°

AOR 0° 1450mm C to C + SG

1 off

1/2” EP-08 7/8” JIC straight to 1 1/16” JIC straight

820mm C to C

1 off

1/2” EP-08 3/4” JIC swept 90° to 3/4” JIC straight

400mm C to C

1 off

3/8” EP-06 9/16” JIC swept 90° to 9/16” JIC straight

940mm C to C + SG

1 off

3/8” EP-06 9/16” JIC swept 90° to 9/16” JIC straight

1110mm C to C + SG

1 off

3/8” EP-06 9/16” JIC swept 90° to 9/16” BSP straight

295mm C to C

1 off

3/8” EP-06 9/16” JIC swept 90° to 9/16” JIC straight

310mm C to C

1 off

3/8” EP-06 9/16” JIC swept 90° to 9/16” JIC straight

650mm C to C

1 off

1/4” EP-04 7/16” JIC swept 90° to 7/16” JIC straight

385mm C to C

1 off

1/4” EP 7/16” JIC swept 90° to 7/16” JIC swept 90°

AOR 0° 400mm C to C

1 off

JIC

Summary of Contents for EMV 550

Page 1: ...TD CHESNEY WOLD BLEAK HALL MILTON KEYNES MK6 1NE ENGLAND TEL 44 0 1908 240300 FAX 44 0 1908 240222 EMAIL JON DCPUK COM excavator mounted vibrator owners manual operators instructions spare parts list safety precautions maintenance EMV550 ver 2018 01 www dcpuk com ...

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Page 3: ...on about your specific product You will find the model and serial numbers on an ID plate located on the product The descriptions and specifications in this manual are subject to change without notice Dawson reserves the right to improve products Some product improvements may have taken place after this manual was printed preface Preface Table of Contents 3 EU Declaration of Conformity 5 Basic Tech...

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Page 5: ...d power level on machines representative of this type Applied conformity assessment procedure according to Annex VIII 113 dB A Technical documentation archive location MK6 1NE Applied harmonised standards in particular EN 12100 1 2010 Safety of machinery Basic terminology and methodology EN 16228 1 2014 Drilling foundation equipment Common requirements EN 16228 4 2014 Drilling foundation equipment...

Page 6: ...HYDRAULIC FLOW RATE 256 L min 68 gpm MAX HYDRAULIC FLOW RATE 400 L min 107gpm MAX HYDRAULIC PRESSURE 350 bar 5 076 psi MIN HYDRAULIC POWER 120 kW 160 hp DYNAMIC MASS 1 150 kg 2 576 lbs TOTAL MASS 1 500 kg 3 360 lbs MAX PILE MASS 1 400 kg 3 136 lbs MAX PUSH PULL FORCE 22 500 kg 49 500 lbs CLAMP FORCE 66 tonne TYPICAL EXCAVATOR WEIGHT 30 to 55 tonne 33 to 60 ton REQUIRED FLOW MAX FREQUENCY MACHINE H...

Page 7: ...er the supervision of an appropriately qualified and experienced person who can assess that the work is carried out safely The excavator operator must ensure that his communication signals are understood by those on the ground and followed During piling operations he must watch out for any potential hazards WORKING CONDITIONS ADVERSE WEATHER CONDITIONS Vibrators should only be operated and driven ...

Page 8: ... continued basic safety points TRANSPORTING PILES ON SITE Transporting a pile using the vibrator should only be done over a small distance with the clamp fully engaged on the pile top and with the lifting chain fitted The load should be carried as close to the ground as possible to minimise falling risk Should the grip on the pile be reduced during this procedure the excavator must stop and a bett...

Page 9: ...800kg EMV450 1000kg EMV550 1400kg The most important hose on the machine is the drain line which must be fed either directly into the hydraulic tank in the excavator or connected to the breaker circuit return line Recommended Ø1 2 hose minimum WARNING IT IS IMPERATIVE THAT THE DRAIN LINE IS NOT RESTRICTED AS THIS WILL CAUSE THE BUILD UP OF PRESSURE WHICH WILL DAMAGE THE MOTOR Basic Safety Points R...

Page 10: ... used Operating Procedures Summary Read Full Operating Instructions at www dcpuk com Grease all grease points Clamp Cylinder Saddle Swival Dipper Pins Check the screws bolts fitting etc for tightness Check hydraulic hoses for leaks Check oil level in the excavator hydraulic tank Check the gear oil level in the vibrator The level must be halfway up the sight glass change oil ever 50hrs Check liftin...

Page 11: ...lves around so no fluidising effect can occur Also the ground effectively sticks itself to the pile and much of the power generated is lost in shaking the ground The EMV is particularly effective for its size and weight because it is able to utilise the crowd force available from the excavator to add further push force to the pile The gearbox in the EMV unit is driven by a hydraulic drive motor th...

Page 12: ...e Assembly with Swivel Flow Regulator and Sequence Valve Fc fv fc fh fv fc fh no 1 Motion of a pair of eccentrics Corresponding Sinusoide no 2 Vibratory Amplitude Time excavator mounted vibrator 12 eccentric weight direction of motion resulting direction of force drive gear gearbox ...

Page 13: ...used to fix the vibrator to the boom via an adaptor bracket Different adaptor brackets may be required for different excavators Check this prior to the start of installation If the excavator is fitted with a quick hitch it will either be necessary to remove it or purchase half a quick hitch and modify to suit the Dawson adaptor bracket Standard brackets are available for different machine size ran...

Page 14: ... with a motor case blow off valve This valve is effectively a check valve that vents some oil to atmosphere should the motor case drain line pressure exceed approximately 6 bar It is not a pressure protection valve and is intended only as an early warning valve giving a visual signal that something is wrong Any sign of this and use of the EMV should be halted immediately and the cause investigated...

Page 15: ...carried out before starting the excavator see above b Ensure that it is safe to move the dipper arm Release the stand from the jaws of the vibrator by operation of the retract bucket ram control function in the cab Manoeuvre the vibrator above one end of the pile to be pitched so that there is enough distance to allow safe insertion of the lifting chain through the hole at the top of the pile c Ma...

Page 16: ... suitable hole in pile c Insert the lifting chain correctly no twists knots etc through the lifting hole in the pile and secure with the chain clamp Allow enough free chain length for the pile to rotate to horizontal during the lowering process without jamming against the underside of the clamp body If this happens thechain will be overloaded may subsequently break and allow the pile to fall this ...

Page 17: ...ch mounts is achieved during extracting when the gearbox casing hits the safety stops 140mm When driving piles a maximum deflection of 146mm can be achieved This is when the top fasteners are inline with the lower www dcpuk com 17 ...

Page 18: ...mise the amount of handling time and travelling Ensure it is safe to move the dipper arm Release the stand from the jaws of the vibrator by operating the retract bucket ram control function in the cab Move the vibrator to the pile to pitched Leave enough room for the safe insertion of the lifting chain Insert lifting chain correctly to safety standards Clear all personnel standing in high risk are...

Page 19: ...sonnel are out of the High Risk Area Start the vibrator and adjust crowd the hydraulic rams so that the vibrator is level and always sits directly on top of the pile as it goes into the ground When the pile has reached the required depth turn the vibrator off by returning the control lever to the central position and allow all vibrations to stop Remove the chain clamp and lifting chain from the pi...

Page 20: ...ain Clear all personnel standing in high risk area Under no circumstances should a pile be pulled using the liftin chain Clamp the vibrator onto the pile head ensuring that it is level 90 operating instructions extracting piles quick reference illustrations The illustrations below are to show visually a simplified version of the operating instructions given in part 5 2 5 3 driving extracting piles...

Page 21: ...the EMV reduce the extraction force to continue pulling Continue extracting the pile until the pile foot is almost extracted Stop vibration at this point and carefully pull the pile out the remaining short distance Move the pile to a suitable area and place the pile on the ground Ensure that all personnel are out of the High Risk Area Hold the pile on the ground and release the jaws Raise the vibr...

Page 22: ...ily controlled Avoid Driving Extraction Position Avoid any driving extrating postion that is not vertical Vibro will become unstable and not easily controlled Avoid Transport Position When Transporting the pile on the job site do not allow the pile to swing in an uncontolled manner Damage can occure to the vibro and excavator Avoid Resting Parting Position Avoid parking the excavator with the Vibr...

Page 23: ...eaks or damage e Check the gear oil level in the vibrator The level must be half way up the sight glass f Inspect the lifting chain and chain clamp for damage The chain should be in good order free from any structural damage or permanent deformation of any kind The chain clamp should also be free from any structural damage and its correct operation and safe function should be checked by depressing...

Page 24: ...to the bonded steel plates and is usually a result of fatigue in the material over a long period of time Crazing softening may occur but this is usually associated with long term exposure to sunlight or exposure to petroleum based products As a general rule change the Sandwich Mount if any single tare or split exceeds 40mm 1 or if the rubber has become contaminated i Check the overall condition of...

Page 25: ...Crush Hazard Hot Surface Caution Breather Filler Plug Lifting Chain Chain Clamp Hard Jaws Clamp Cylinder Gear Box Oil Sight Glass Swivel Assembly Clamp Body Gearbox Oil Drain plug www dcpuk com 25 ...

Page 26: ...W 90 will be suitable Alternatively in hotter climates fully synthetic oil of the same classification may be used For example Manufacturer Mineral Oil Reference Synthetic Oil Reference BP ENEGEAR HT 75W 90 MOBIL MOBILUBE 1 SHC CASTROL SAF EXB ELF TRANSELF B 75W 90 TRANSELF TR2 75W 80 TEXACO GEARTEX EPC80W 90 GEARTEX 5S 75W 90 Note Maximum ambient operating temperature for the unit 40ºC Minimum amb...

Page 27: ...ervision EMV CLAMP DOES NOT CLOSE Check that base machine hydraulics lines are correctly connected Operate control lever in both directions to check flow directions Remove the check valve cartridge from the rear of the clamp cylinder and inspect for contamination or damage The poppet inside the cartridge should move freely If in doubt replace and use new seals Independently check the operation of ...

Page 28: ... become filled with hydraulic oil from the motor shaft seal in this case the unit usually runs very slowly unless metal fragments have become entrapped in the transmission system as result Consult the manufacturer Remove the motor from the gearbox and test As a last resort take the saddle assembly off the EMV and remove the gearbox lid for an internal inspection The gears shafts and bearings shoul...

Page 29: ...asual glance Check the drain hose point of entry into the base machine hydraulic oil system it is always best to run it directly to tank Do not work with quick disconnects as they can cause restriction Drain line being pressurised check that the line is not connected to a supply line e g the pressure line from a breaker circuit www dcpuk com 29 Clamp Pressure Limiter 12mm default setting Flow Regu...

Page 30: ...will be necessary to completely inspect the inside of the gearbox Remove the gearbox lid and inspect the gear teeth and inspect all bearings Check the gears for any signs of damage Remove all bearing covers from the gearbox sides and inspect the outer races for signs of grooves or any other contamination or damage look at the rollers in each bearing The bearings and all running faces should be in ...

Page 31: ...to 1 5 8 JIC adaptor dowty washer 1 off 1 1 2 BSP to 1 1 4 BSP fixed female adaptor 3 off 1 1 4 BSP to 30S stud coupling WD 1 off 1 5 8 JIC to 30S M M adaptor 41267 2 30 3 off 1 5 8 JIC blank caps 2 off 1 1 16 JIC bulkhead fitting nut 1 off 1 1 16 JIC M F compact elbow 1 off Hose 11 4 4SH 1 5 8 JIC swept 90 to 1 5 8 JIC swept 90 AOR 0 1250mm C to C SG 1 off 11 4 4SH 1 5 8 JIC swept 90 to 1 5 8 JIC...

Page 32: ... blank caps 2 off 30S bulkhead fitting nut 2 off 3 4 bulkhead fitting nut 1 off 3 4 BSP M F compact elbow 1 off 30mm dia 4mm wall steel tube x 800 mm 1 off Hose 1 4SH 1 1 4 BSP swept 90 to1 1 4 BSP swept 90 AOR 0 1250mm C to C SG 1 off ZZ00031523 1 4SH 1 1 4 BSP swept 90 to1 1 4 BSP swept 90 AOR 0 1450mm C to C SG 1 off ZZ00031525 1 2 EP 08 1 2 BSP straight to 3 4 BSP straight 820mm C to C 1 off Z...

Page 33: ...SP to 1 1 4 BSP fixed female adaptor 3 off 1 1 4 BSP to 30S stud coupling WD 3 off 30S bulkhead fitting nut 2 off 16S bulkhead fitting nut 1 off 30mm dia 4mm wall steel tube x 800 1 off Hose 1 4SH 30S swept 90 to 30S swept 90 AOR 0 1250mm C to C 1 off 1 4SH 30S swept 90 to 30S swept 90 AOR 0 1400mm C to C 1 off 1 2 EP 08 16S straight to 16S straight 820mm C to C 1 off 1 2 EP 08 16S swept 90 to 16S...

Page 34: ...parts lists for the emv550 www dcpuk com 34 ...

Page 35: ...T M20 x 35LG 0M20 035 01 1 3 SPRING WASHER M20 0M20 000 21 32 1 O RING O Ring Ø139 37 x Ø2 62mm Nitrile BS161 Shamban ref ORAR00161 P2 610 15 01 31 2 O RING H00345 30 4 CYLINDRICAL ROLLER BEARING NJ2319 E TYP2 H J2319E 5632 29 4 O RING Ø221 84 x Ø3 53 Dowty 200 269 5630 28 1 Saddle Assembly 5620 27 1 EMV 550 GASKET NASB6 1mm Thick 5619 26 1 Clamp Assembly 5618D 25 4 Thrust Washer 5611 24 1 Drive G...

Page 36: ...5 A3 E D C B A 1 2 3 4 5 6 3RD ANGLE 1 of 1 EMV550 SECTION A A 5 6 13 2 14 2 SOCKET HEAD CAP SCREW OM24 35 02 OM24 35 02 13 4 CYLINDRICAL ROLLER BEARING NJ2319 E TY P2 HJ2319E 5632 12 4 O RING Ø221 84 x Ø3 53 Dowty 200 269 5630 11 4 Thrust Washer 5611 10 1 Driven Gear B 5609B 550 9 1 Driven Gear A 5609A 550 8 2 Eccentric Weight BS 4360 En50B 5608 550 7 2 Main Shaft En 24 5607 6 4 Main Shaft End Ca...

Page 37: ...S IN MILLIMETERS X 0 5 A2 1 of 1 SECTION A A 3 4 5 10 12 13 14 15 2 1 16 2 O RING 0 0 kg H00345 15 1 HYDRAULIC MOTOR F12 80 36 0 kg 5675 1 14 1 EMV 550 GASKET 0 5 kg 5619 13 1 Drive Gear 14 8 kg 5610 12 1 Cover Plate BS 4360 En50B 21 3 kg 5604 11 1 Modified Case Welded Assembly 298 5 kg 5603 F12 80 10 1 Manifold Block EN50B 3 6 kg 5071 F12 80 9 1 ADAPTOR 0 0 kg 4730 1 8 1 5 BAR PRESSURE RELIEVE VA...

Page 38: ...f 1 1 1 M5 Dowety 0M05 000 25 2 1 SOCKET HEAD CAP SCREW 0M05 016 02 0M05 016 02 3 6 NORD LOCK WASHER M16 0M16 000 27 4 3 BLANKING PLUG 1 8 BSPT 1 018 22 01 5 1 Check Valve Cartridge ERVE G1 2 HYDAC 4616 02 6 1 Piston Rod En24T 5616 08 7 1 GLAND EN14 5616 10 8 1 Cylinder Housing EN14 5616 11 1 PU WIPER METAL CASED PRESS FIT PFP 130146 5616 15 10 1 ROD SEAL 150 130 15mm CPU 5 0511 5616 16 11 1 O Rin...

Page 39: ...ty Washer CFG 3801 H00150 25 2 DOWTY WASHER 0 250 H00127 24 1 Jaw Pad Support EN24T 5761 1 23 1 Adaptor GRADE BD2 5760 22 1 Headed Bush EN1A 5685 21 1 Chain Holder 5684M 20 1 Chain Holder 5684 19 1 Clamp Cylinder 5616A 18 1 Bush BRONZE GRADE LB4 5615 17 1 Moving Jaw Pad EN36B 5614 1 16 1 Fixed Jaw Pad EMV550 EN36B 5613 1 15 1 Clamp Body Machined Casting BS31000 GRADE BT2 5612D 14 1 STRAIGHT GREASE...

Page 40: ...MACHINING TOLERANCES UNLESS STATED OTHERWISE X XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 A3 E D C B A 1 2 3 4 5 6 3RD ANGLE 1 of 1 10 1 SLEEVE TLR368 9 1 G10 Chain Coupler TLR362 8 1 10mm Chain TLR361 7 1 10mm Chain Clamp TLR360 6 1 SOCKET HEAD CAP SCREW OM10 100 02 5 1 EMV400 SINGLE CHAIN ADAPTOR EN50B FLAME CUT Z4684 001 01 4684 001 01 4 4 SOCKET HEAD CAP SCREW 12 9 M20 x 100 0M20 100 02 3 4 NORD ...

Page 41: ......

Page 42: ...7 1 48 NYLOC NUT TYPE T M12 0M12 000 12 2 122 WASHER ST STEEL M12 0M12 000 20 3 26 HEX HD BOLT ST STEEL M12 x 25LG 0M12 025 01 4 48 HEX HD BOLT M12 x 40LG 0M12 040 01 5 2 NYLOC NUT TYPE T M16 0M16 000 12 6 2 WASHER M16 0M16 000 20 7 8 SOCKET HEAD CAP SCREW M16 x 35 LG 0M16 035 02 8 2 Coil Pin Ø16 x 150mm 0M16 150 36 9 1 GREASE NIPPLE 1 8 BSP 1 057 00 01 10 12 SANDWICH MOUNTING 4025A 11 2 BUFFER 40...

Page 43: ... Revision Appr by Date Intro DAWSON CONSTRUCTION PLANT LTD ROUGH MACHINE N9 FINE MACHINE N8 GRIND N6 UNLESS STATED OTHERWISE SURFACE FINISH X X 0 25 ANGLES 0 5 MACHINING TOLERANCES UNLESS STATED OTHERWISE X XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 A3 E D C B A 1 2 3 4 5 6 3RD ANGLE 1 of 1 2 1 2 1 CAISSON Stand EN43A 4940 1 1 CAISSON CLAMP SET 4900 2096 192 92 2049 1000 THIS CLAMP IS CLAMPED TO THE ...

Page 44: ......

Page 45: ...tandard Scale Affirmed Drawing no Sheet Replace Date Replaced by Qnt Rf nr Revision Appr by Date Intro DAWSON CONSTRUCTION PLANT LTD 3RD ANGLE ROUGH MACHINE N9 FINE MACHINE N8 GRIND N6 UNLESS STATED OTHERWISE SURFACE FINISH X X 0 25 ANGLES 0 5 MACHINING TOLERANCES UNLESS STATED OTHERWISE X XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 TK 1 6 7 J 4XLFN LWFK DE Q 167 7 21 86 167 7 21 86 33 5 3 1 6 5 33 5 ...

Page 46: ......

Page 47: ...Flow Compensator 8 5mm default setting Clamp Pressure Limiter 12mm default setting Flow Regulator 12 13mm default setting Sequence valve 11 5mm default setting ...

Page 48: ...appendix a auxiliary equipment ...

Page 49: ...ous size excavators 4063 50kg see table on drawing 4063 summary table for all variables When an excavator has a guide hitch fitted and a double acting breaker to supply the EMV the quick hitch adaptor bracket supplies fast easy connection to the end equipment while maintaining the same degree of movement QUICK HITCH ADAPTOR 4586 4589 4586 4589 with intergrated adaptor bracket 112kg 200kg CHAIN CLA...

Page 50: ......

Page 51: ...CAISSON BEAM BOLT FIXING ARRANGEMENT EMV300 CLAMP ARRANGEMENT EMV450 CLAMP ARRANGEMENT EMV550 CLAMP ARRANGEMENT ...

Page 52: ...N CONSTRUCTION PLANT LTD Replaced by Date Replace Sheet Drawing no Affirmed Scale Standard Checked Drawn by Design by Copied A 5 B C D 4 3 E F G H 5 4 3 2 1 A B C D 2 1 E G F H Remark Dimension Material Part name Ref no A4 1 of 1 AA B B DD 100 OCC DIMENSIONS OF EXCAVATOR BUCKET CONNECTION DIM MM DIM MM AA 346 BB 513 ØCC 90 DD 2011 ...

Page 53: ...931 000 01 16 03 2012 MDB PLW SWAN NECK 1 of 12 501 4000 4050 432 O 80 ALL JOINTS FULLY WELDED CONSTRUCTION MATERIAL GRADE S355JR BS4360 GR50B REMOVE ALL BURRS AND SHARP EDGES WEIGHT 1100 KG 11 1 PART 10 SN01 010 01 10 8 PART 9 SN01 009 01 9 2 LIFTING POINT 4931 012 01 8 1 PART 8 END PLATE 4931 008 01 7 2 PART 7 4931 007 01 6 1 PART 6 4931 006 01 5 1 PART 5 4931 005 01 4 1 PART 4 4931 004 01 3 2 P...

Page 54: ...D OTHERWISE X XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 A2 1 of 11 316 5 0 0 1911 2010 97 490 320 O 6 0 O 80 10 80 05 ALL JOINTSFULLY WELDED CONSTRUCTION MATERIAL GRADE S355JR BS4360 GR50B REMOVE ALL BURRS AND SHARP EDGES WEIGHT 470 KG 10 1 PART 10 SN01 010 01 9 6 PART 9 SN01 009 01 8 1 PART 8 SN01 008 01 7 2 PART 7 SN01 007 01 6 1 PART 6 SN01 006 01 5 1 PART 5 SN01 005 01 4 1 PART 4 SN01 004 01 3 2...

Page 55: ... XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 A2 1500MM 1 of 4 320 ALL JOINTSFULLY WELDED CONSTRUCTION MATERIAL GRADE S355JR BS4360 GR50B REMOVE ALL BURRS AND SHARP EDGES WEIGHT 340 KG 10 1 TUBE PROFILE PLATE 4934 20 9 1 BOTTOM PLATE PROFILE 4934 15 8 1 TOP PLATE PROFILE 4934 14 7 2 SWAN NECK PROFILE 4934 13 6 4 BOSS 4934 12 5 2 CONNECTION PLATE 4934 11 4 4 SIDE RIB 4934 09 3 1 BACK SUPPORT PLATE 4934 ...

Page 56: ......

Page 57: ...80 480 3 NA NA 4 6 Qnt B LIFTING LUG ADDED WEIGHT WAS 105KG PLW 110313 Intro PULL TEST AND CE MARK ADDED LIFTING LUG THAT SUITS 4 75 SAFETY BOW SHACKLE O 24 30 Qnt A NOW Ø80MM SLEEVES WAS 70MM PLW 010812 Intro 20MM WASHERS WERE 10MM SERIAL NUMBER STAMPED HERE QH000 QH001 QH002 etc FOR TESTING FIT A 4 75T SAFETY BOW SHACKLE THROUGH THE LIFTING LUG AND APPLY A LOAD OF 9 5 Tonne REACTING AGAINST THE ...

Page 58: ...Fab BE4360 En50B 4589 FAB 6 2 Installation washer 20mm thick 4324 5 2 DIPPER PIN Ø60 X 585MM 4089 005 4 2 FLANGED BUSH 4068 3 2 SPLIT PIN 4067 2 2 No6 x 1 2 Rivet 1 204 000 01 1 6 GREASE NIPPLE 1 8 BSP 1 057 00 01 MAX 15 Tonne 3 5 5 6 475 590 452 1 9 2 SERIAL NUMBER STAMPED HERE QH000 QH001 QH002 etc LIFTING LUG THAT SUITS 4 75 SAFETY BOW SHACKLE O 24 4 75T MAX PROOF TEST 9 5 TONNE 2 STAMP ON THIS...

Page 59: ...RD LIFTING CHAIN ARRANGEMENT LIFTING CHAIN FOR DOUBLE CLAMP 4681D FITTING TO CHAIN HOLDER OVERALL VIEW EMV MODEL TO MAINTAIN AMPLITUDE IN EXCESS OF 4MM MAX RECOMMENDED PILE MASS 450 1000KG 550 1400KG SWL 1 6T ...

Page 60: ...ING TOLERANCES UNLESS STATED OTHERWISE X XX 0 05 DIMENSIONS IN MILLIMETERS X 0 5 A3 E D C B A 1 2 3 4 5 6 3RD ANGLE 1 of 1 10 1 SLEEVE TLR368 9 1 G10 Chain Coupler TLR362 8 1 10mm Chain TLR361 7 1 10mm Chain Clamp TLR360 6 1 SOCKET HEAD CAP SCREW OM10 100 02 5 1 EMV400 SINGLE CHAIN ADAPTOR EN50B FLAME CUT Z4684 001 01 4684 001 01 4 4 SOCKET HEAD CAP SCREW 12 9 M20 x 100 0M20 100 02 3 4 NORD LOCK W...

Page 61: ... 205 240 22 7 8 12 M16 x 2 72 000 106 000 124 000 215 310 370 24 61 64 14 9 16 M18 x 2 5 91 000 129 000 151 000 300 430 510 27 1 1 16 14 9 16 M20 x 2 5 117 000 166 000 194 000 430 620 720 30 1 3 16 17 43 64 M22 x 2 5 146 000 208 000 243 000 580 970 830 32 1 9 92 17 43 64 M24 x 3 168 000 239 000 280 000 740 1 060 1 240 36 1 7 16 19 3 4 M27 x 3 221 000 315 000 370 000 1 100 1 550 1 850 41 1 5 8 19 3...

Page 62: ...l Spares Supplied GEARBOX ASSEMBLY Oil Level Leaks Visual Case Breather Valve Motor Blow off Valve General Condition Remarks HOSES Hoses Condition Spring Guard Condition Running Leaks Fittings Additional Spares Supplied Remarks Inspection Time Date Inspector Name Stand Remarks VIBRO RUNNING CHECKS Cycle Clamp x5 to Check Function Close Clamp Stop Vibro Leave for 5 mins CLAMP MUST STAY CLOSED Run V...

Page 63: ... MOUNTED VIBRATORS EXCAVATOR MOUNTED DRILLS QUIET VIBRATIONLESS PUSH PULL PILING PILE EXTRACTION SHEET PILE GUIDE FRAMES SHEET PILE CAPPING SYSTEMS CFA CLEANERS PILE POINTS SPLICERS SAFETY HANDLING LIFTING EQUIPMENT SHEET PILE THREADERS D C P RESERVES THE RIGHT TO DISCONTINUE EQUIPMENT AT ANY TIME OR CHANGE SPECIFICATIONS OR DESIGNS WITHOUT NOTICE OR INCURRING OBLIGATIONS INNOVATIVE PILING EQUIPME...

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Dawson EMV 550, Owner'S Manual

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