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Chapter 1 Packing 

 

Discharge the outside packing and other packing material, to check whether any damage or 
missing during transportation according to “packing list”. If find damage or missing, should 
notice the carrier immediately.   

 

 
PACKING

 

Standard scheme: 

main post and its components, sub post and its components

1

#)

  hydraulic 

unit

2

#)

standard equipment’s totally 2 cases. 

 

 

    Chapter 2 Description of machine 

2.1 USAGE 

This  two  post  lift  can  lift  various  vehicles  which  weight  is  less  than  4500kg.  And  it  is 
suitable for vehicle test, repair, maintenance and care. 
This lift is designed to lift vehicles, not for other usage. 
-Forbid to use for washing and spraying vehicles! 
-Forbid to lift vehicle which weight is over 4000KG! 

 

2.2 FEATURES 

-Design and manufacture according to relevant standard, and machine performs stable and reliable. 

-With hydraulic locking and mechanical locking system, safety and reliable. 

-With insurance bar for top protection, to prevent effectively the vehicle from being damaged. 

-With  safety  valve  and  antiknock  valve  in  case  of  hydraulic  failure  or  over  loading,  to  prevent  the  lift  from 

lowering quickly when oil pipe bursts.

   

-Double cylinder drive, to lift and lower stably. 

-Adopt imported hydraulic and electrical components from Italy, Germany and Japan. 

   

2.3 MAIN FABRIC PRINCIPLE: 

-Lifting  fabric:  Each  post  has  one  cylinder,  when  pump  the  oil  into  the  cylinder,  the  cylinder  pole  will  move 

upwards, to hold the carriage move upwards. 

-Support fabric: After driving the vehicle into the working area, adjust the angle of arms and length of extension 

arms, to ensure the arms support on the effective vehicle bearing point. 

Fix the position of vehicle by arm orientation fabric, in case of slipping.   

Then adjust the screw to fit different height chassis. 

-Balance fabric: To keep the balance during lifting, connect the two carriages with two steel cables to ensure the 

synchronization of the two. Then tighten the steel cable, or it will not synchronize. 

If  carriages,  arms  are  not  in  level,  adjust  the  steel  cable  nut,  to  ensure  the  carriages  and  arms  in  level.  Then 

tighten the cables to ensure the synchronization. 

-Electromagnetic safety locking fabric: During lifting, each post has safety-locking device to ensure the lift can 

stop reliable without falling.   

-Principal  of  electromagnetic  safety  locking:  The  upper side  of  safety  racks  adhibit  on  the  safety  teeth  for  the 

angle and deadweight. The carriages push the safety rack and go up step by step. If failure of lift and begins to 

lower quickly, safety rack will clip on the teeth to stop the carriage to stop lowering.

 

(See picture 9 and 10)

 

Summary of Contents for LJCC2045A

Page 1: ...1 TWO POST LIFT LJCC2045A U Us se er r s s m ma an nu ua al l Manufacturer ...

Page 2: ...2 MANUFACTURE AND SERVICE AGENT TWO POST LIFT Model Serial no Manufacture date Manufacture Name Address Telephone Fax http E mail AUTHORIZED SERVICE CENTRE ...

Page 3: ...est on nameplate only professional electrician is allowed to connect the power Forbid to load vehicle over 4500KG Read the warning content in user s manual carefully We do not take responsibility to the damage due to improper use or operation Manufacturer owns the right to make little changes for the manual owing to the improvement of technology CATALOGUE Catalogue 1 Packing 2 Description of machi...

Page 4: ...mported hydraulic and electrical components from Italy Germany and Japan 2 3 MAIN FABRIC PRINCIPLE Lifting fabric Each post has one cylinder when pump the oil into the cylinder the cylinder pole will move upwards to hold the carriage move upwards Support fabric After driving the vehicle into the working area adjust the angle of arms and length of extension arms to ensure the arms support on the ef...

Page 5: ...re orientation device on the arms to lock arms when they are in proper position which can prevent the vehicle from slipping Chapter 2 Description of machine 2 4 CONFIGURATION DRAWING Picture 1 dimension drawing ...

Page 6: ...6 Chapter 2 Description of machine Picture 2 arm extension drawing ...

Page 7: ... Lifting time 50S Lowering time 60S Pass width 2390mm 3120mm Overall width 3440mm 5100 mm Overall weight 870 kg Voltage AC 400V or 230V 5 50Hz Machine power 2 2 KW Hydraulic oil 13L 20 high abrasive hydraulic oil prepared by user Working temperature 5 40 Working humidity 30 95 Noisy level 76db Installation height Height above sea level 1000M Storage temperature 25 55 Installation place Indoor ...

Page 8: ...device water faucet air humidifier and ingle Power supply Before installation get ready for the power supply 3 2 INSTALLATION PROCESS 3 2 1 GENERAL ORIENTATION Lift can only be installed on concrete with steel to reinforce Thickness of concrete 200mm to ensure the intensity reach to 3000PSI 2 1Kg mm2 upwards Height of indoor should be over 4000 mm regard to hold enough space for all lifting vehicl...

Page 9: ...at the moment 2 Check and ensure the posts dimension is in accordance with picture 5 Test the vertical of post with spirit level construction using type 3 2 5 ORIENTATION OF CROSSBEAM 1 Fix the crossbeam according to the drawing That side with limit switch should be installed on the post with hydraulic unit then fasten with screw 2 Fasten the expansion bolt Notice Select suitable steel shim as gas...

Page 10: ...and 2 and tighten the cable with cable clip See picture 8 and picture 9 Important notice Correct standard of unlocking adjustment is as follow When nut of electromagnetic steel core is at the end see picture 9 two safety boards strike close to the carriage to lock the carriage effective When the nut of electromagnetic steel core is at the root of thread two safety boards can open together and carr...

Page 11: ...th bolt Connect the wires according to electrical diagram and air loop according to air loop diagram Only authorized qualified personnel can install the electrical part Open the control box cover first Power connection Connect the 3 phase five wires 3 2 5mm2 2 1 5 mm2 for the power supply to the terminal of control box according to the circuit diagram If for 230V connection connect to the control ...

Page 12: ...tensile force of two steel cables If not adjust the cable nut Press UP button to check whether the lifting and lowering of carriage is synchronized If not adjust the cable nut 4 4 LOADING TEST To check whether hydraulic system works normally when loading heavy weight Notice Check every oil pipe and fitting to ensure no leakage before operating the lift Use all the arms when lifting vehicle on the ...

Page 13: ...heck the contact point of the button and wires connection and exclude When lifting operation the motor runs but it is no lifting movement The motor turns reverse Exchange the phases of the power supply wires lifting with light load is normal but no lifting with heavy load The set safe pressure of the over flow valve may be increased by turning the set knob right ward slightly The spool of the lowe...

Page 14: ...ston to move Overflow valve is closed and the pressure is been set before packing in factory to ensure the maximum loading of lift When the system pressure is over max pressure overflow valve will work to have the oil back to oil tank Release UP button motor stops to wok and carriages stop lifting Press DOWN button to connect the electromagnetic steel and open the safety rack pump begins to have o...

Page 15: ...15 7 2 EXPLODED DRAWING OF MAICHINE ...

Page 16: ...16 Circuit diagram 220V ...

Page 17: ...17 Circuit diagram 380V ...

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