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user’s manual 

 

13 

                                                                                                Chapter 6 Trouble Shooting

 

 

Failure phenomenon 

Cause and Phenomena

 

Resolutions method

 

connection  of  power  supply 

wires  or  zero  wire  is  not 
correct

 

Check and correct wires connection 

the  AC  contactor  in  the 

circuit of the motor does not 
pick up

 

If  the  motor  works  when  forcing  the 
contactor down with an isolation rod, check 
the  control  circuit.  If  the  voltage  at  two 
ends of the contactor coil is normal, replace 
the contactor.

 

The motor doesn’t 

run in lifting 

operation

 

UP button failure

 

Check  the  contact  point  of  the  button  and 
wires connection and exclude.

 

The motor turns reverse

 

Exchange  the  phases  of  the  power  supply 
wires

 

lifting  with  light  load  is 

normal  but  no  lifting  with 
heavy load

 

The set safe pressure of the over-flow valve 
may  be  increased  by  turning  the  set  knob 
right  ward  slightly.  The  spool  of  the 
lowering  solenoid  valve  is  stuck  by  dirt. 
Clean the spool. 

the  amount  of  hydraulic  oil 

is not enough

 

Add hydraulic oil

 

When lifting 

operation, the motor 

runs but it is no 

lifting movement

 

the  descend  valve  is  not 

closed fastened

 

Check the descend valve and exclude.

 

 

the  safety  pawl  are  not 
released  from  the  safety 
teeth 

First lift a little and then lowering 

When press lower 

button, the lift is not 

lowering

 

he  solenoid  air  valve  does 
not work

 

Check the solenoid loop circuit and solution

 

Two carriages are not 

synchronized when lift 

The  force  of  two  steel  cable 

different or force not enough. 

Adjust the cable adjustment nut. 

Leak oil

 

Oil pipe fitting loosen

 

Screw down the pipe fitting

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for LJCC2040A

Page 1: ...user s manual 1 TWO POST LIFT LJCC2040A U Us se er r s s m ma an nu ua al l Manufacturer ...

Page 2: ...user s manual 2 MANUFACTURE AND SERVICE AGENT TWO POST LIFT Model Serial no Manufacture date Manufacture Name Address Telephone Fax http E mail AUTHORIZED SERVICE CENTRE ...

Page 3: ...cy request on nameplate only professional electrician is allowed to connect the power Forbid to load vehicle over 4000KG Read the warning content in user s manual carefully We do not take responsibility to the damage due to improper use or operation Manufacturer owns the right to make little changes for the manual owing to the improvement of technology CATALOGUE Catalogue 1 Packing 2 Description o...

Page 4: ...any and Japan 2 3 MAIN FABRIC PRINCIPLE Lifting fabric Each post has one cylinder when pump the oil into the cylinder the cylinder pole will move upwards to hold the carriage move upwards Support fabric After driving the vehicle into the working area adjust the angle of arms and length of extension arms to ensure the arms support on the effective vehicle bearing point Fix the position of vehicle b...

Page 5: ...user s manual 5 Chapter 2 Description of machine 2 4 CONFIGURATION DRAWING Picture 1 dimension drawing ...

Page 6: ...user s manual 6 Chapter 2 Description of machine Picture 2 arm extension drawing ...

Page 7: ...ht 98 160mm Lifting time 50S Lowering time 60S Pass width 2390mm Overall width 3440mm Overall weight 870 kg Voltage AC 400V or 230V 5 50Hz Machine power 2 2 KW Hydraulic oil 13L 20 high abrasive hydraulic oil prepared by user Working temperature 5 40 Working humidity 30 95 Noisy level 76db Installation height Height above sea level 1000M Storage temperature 25 55 Installation place Indoor ...

Page 8: ...arming device water faucet air humidifier and ingle Power supply Before installation get ready for the power supply 3 2 INSTALLATION PROCESS 3 2 1 GENERAL ORIENTATION Lift can only be installed on concrete with steel to reinforce Thickness of concrete 200mm to ensure the intensity reach to 3000PSI 2 1Kg mm2 upwards Height of indoor should be over 4000 mm regard to hold enough space for all lifting...

Page 9: ...2 Check and ensure the posts dimension is in accordance with picture 5 Test the vertical of post with spirit level construction using type 3 2 5 ORIENTATION OF CROSSBEAM 1 Fix the crossbeam according to the drawing That side with limit switch should be installed on the post with hydraulic unit then fasten with screw 2 Fasten the expansion bolt Notice Select suitable steel shim as gasket and insert...

Page 10: ...ding to unlocking device 1 and 2 and tighten the cable with cable clip See picture 8 and picture 9 Important notice Correct standard of unlocking adjustment is as follow When nut of electromagnetic steel core is at the end see picture 9 two safety boards strike close to the carriage to lock the carriage effective When the nut of electromagnetic steel core is at the root of thread two safety boards...

Page 11: ...ect the wires according to electrical diagram and air loop according to air loop diagram Only authorized qualified personnel can install the electrical part Open the control box cover first Power connection Connect the 3 phase five wires 3 2 5mm2 2 1 5 mm2 for the power supply to the terminal of control box according to the circuit diagram If for 230V connection connect to the control box accordin...

Page 12: ... synchronized If not adjust the cable nut 4 4 LOADING TEST To check whether hydraulic system works normally when loading heavy weight Notice Check every oil pipe and fitting to ensure no leakage before operating the lift Use all the arms when lifting vehicle on the recommended point of the chassis Vehicles barycenter must be in the middle of two support arm Remove or install any heavy part one sho...

Page 13: ...light load is normal but no lifting with heavy load The set safe pressure of the over flow valve may be increased by turning the set knob right ward slightly The spool of the lowering solenoid valve is stuck by dirt Clean the spool the amount of hydraulic oil is not enough Add hydraulic oil When lifting operation the motor runs but it is no lifting movement the descend valve is not closed fastened...

Page 14: ...nder piston to move Overflow valve is closed and the pressure is been set before packing in factory to ensure the maximum loading of lift When the system pressure is over max pressure overflow valve will work to have the oil back to oil tank Release UP button motor stops to wok and carriages stop lifting Press DOWN button to connect the electromagnetic steel and open the safety rack pump begins to...

Page 15: ...user s manual 15 7 2 EXPLODED DRAWING OF MAICHINE ...

Page 16: ...user s manual 16 Circuit diagram 220V ...

Page 17: ...user s manual 17 Circuit diagram 380V ...

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