SG4-H
5/45
1
GENERAL INFORMATION ........................................................................................................ 6
1.1
General description ..................................................................................................................... 6
1.2
Package contents ....................................................................................................................... 7
1.3
How to choose the device ........................................................................................................... 8
1.3.1
Detection capability ..................................................................................................................... 8
1.3.2
Height of the detection zone ....................................................................................................... 9
1.3.3
Minimum installation distance ................................................................................................... 10
1.4
Typical applications ................................................................................................................... 12
1.5
Safety information ..................................................................................................................... 13
2
INSTALLATION ........................................................................................................................ 14
2.1
Precautions to be observed for the choice and installation ...................................................... 14
2.2
General information on device positioning ................................................................................ 15
2.2.1
Minimum distance from reflecting surfaces .............................................................................. 16
2.2.2
Distance between homologous devices ................................................................................... 18
2.2.3
Emitter and Receiver Orientation .............................................................................................. 20
2.2.4
Use of deviating mirrors ............................................................................................................ 21
2.2.5
Controls after first installation.................................................................................................... 22
3
MECHANICAL MOUNTING ..................................................................................................... 23
4
ELECTRICAL CONNECTIONS................................................................................................ 24
4.1
Pin-out and configuration pin connection .................................................................................. 24
4.2
Notes on connections ............................................................................................................... 25
5
ALIGNMENT PROCEDURE ..................................................................................................... 27
6
FUNCTIONS SETTING ............................................................................................................ 29
7
USER INTERFACE AND DIAGNOSTICS ............................................................................... 30
7.1
User interface ............................................................................................................................ 30
7.2
Diagnostic messages ................................................................................................................ 31
8
PERIODICAL CHECKS ............................................................................................................ 33
8.1
General information and useful data ......................................................................................... 34
8.2
Warranty .................................................................................................................................... 34
9
DEVICE MAINTENANCE ......................................................................................................... 35
9.1
Product disposal ....................................................................................................................... 35
10
TECHNICAL DATA .................................................................................................................. 36
11
AVAILABLE MODELS ............................................................................................................. 37
12
OVERALL DIMENSIONS ......................................................................................................... 38
13
ACCESSORIES ........................................................................................................................ 39
13.1
(TP) Test piece ......................................................................................................................... 39
13.2
Connection cables .................................................................................................................... 40
13.3
(SE-SR2) Safety relay ............................................................................................................... 41
14
GLOSSARY .............................................................................................................................. 42
Page 1: ......
Page 2: ...documentation may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U All other trademarks and brands are property of th...
Page 3: ......
Page 4: ...e April 20 th 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk s This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity Datalogic products are mainly designed for integration purposes into more complex systems For this reason it is under the ...
Page 5: ...ices 18 2 2 3 Emitter and Receiver Orientation 20 2 2 4 Use of deviating mirrors 21 2 2 5 Controls after first installation 22 3 MECHANICAL MOUNTING 23 4 ELECTRICAL CONNECTIONS 24 4 1 Pin out and configuration pin connection 24 4 2 Notes on connections 25 5 ALIGNMENT PROCEDURE 27 6 FUNCTIONS SETTING 29 7 USER INTERFACE AND DIAGNOSTICS 30 7 1 User interface 30 7 2 Diagnostic messages 31 8 PERIODICA...
Page 6: ...quirements EN 61508 4 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 4 Definitions and abbreviations EN 62061 2005 A2 2015 Safety of machinery Functional safety of electrical electronic programmable electronic safety related control systems The device consisting of one emitter and one receiver contained inside aluminium profiles generates infrar...
Page 7: ...luded in this manual we suggest the customer to contact Datalogic Technical Service for any necessary information relative to the functioning of the light curtains and the safety rules that regulate the correct installation cfr USER INTERFACE AND DIAGNOSTICS page 30 1 2 PACKAGE CONTENTS Package contains the following objects Receiver RX Emitter TX Quick Guide of safety light curtain Periodical che...
Page 8: ...one of the beams that constitute the detection zone and to actuate the sensing device The resolution is related to the part of the body to be protected R 14mm finger protection As shown in Fig 1 page 8 the resolution only depends on the geometrical characteristics of the lenses diameter and distance between centres and is independent of any environmental and operating conditions of the safety ligh...
Page 9: ...ight of the detection zone The controlled height is the height protected by the safety light curtain Fig 2 Detection Zone MODEL Controlled height Hp mm SG4 H14 015 OO X x 150 SG4 H14 030 OO X x 300 SG4 H14 045 OO X x 450 ...
Page 10: ...ng speed of the object to be detected Fig 3 Installation distance vertical positioning The following formula is used for the calculation of the safety distance S K t1 t2 C where S Minimum safety distance in mm K Speed of the object limb or body approaching the dangerous area in mm sec t1 Response time of the ESPE in seconds see cfr TECHNICAL DATA page 36 t2 Machine stopping time in seconds includi...
Page 11: ...must always be less than 1 000 mm Fig 4 Installation distance horizontal positioning Practical examples Let s suppose to have a light curtain with height 600 mm To calculate the distance of the device from the ESPE in a vertical position the following formula is used S K T C where S Minimum safety distance in mm t1 ESPE response time t2 Machine total stopping time Including safety control system T...
Page 12: ...ules and other containers with pre determined quantity of liquids Vial Filling Machines used to fill vials and bottles with liquids viscous material suspensions and powders Powder filling machines SG4 H can be placed within the machine area i e in correspondence to the opening with gloves as seen in the picture The safety light curtain realized in stainless steel and glass can stand the same level...
Page 13: ...NSTALLATION page 14 MECHANICAL MOUNTING page 23 ELECTRICAL CONNECTIONS page 24 ALIGNMENT PROCEDURE page 27 and in the applicable standards The safety light curtain must be securely placed in a particular position so that access to the dangerous zone is not possible without the interruption of the beams refer section INSTALLATION page 14 The personnel operating in the dangerous area must be well tr...
Page 14: ...sed with the advice of DATALOGIC Technical Service The operating distance of the device can be reduced in presence of smog fog or airborne dust A sudden change in environment temperature with very low minimum peaks can generate a small condensation layer on the lenses and thus jeopardize correct operation Kind of mechanical fixation is suitable for vertical light curtain installation only In such ...
Page 15: ...safety light curtain very near to the dangerous zone a second light curtain must be mounted in a horizontal position in order to prevent any lateral access as shown in Fig 10 page 15 Fig 9 Wrong light curtain positioning Fig 10 Correct light curtain positioning Fig 7 page 15 shows some examples of possible access to the machine from the top and the bottom sides These situations may be very dangero...
Page 16: ...er if the RX receiver detects a secondary beam reflected by the side reflecting surface the object might not be detected even if the object interrupts the main beam Fig 11 Distances from reflective surfaces It is important to position the safety light curtain according to the minimum distance from reflecting surfaces The minimum distance depends on operating distance between emitter TX and receive...
Page 17: ...5 Fig 12 Minimum distance from reflective surface The formula to get Dsr is the following For ESPE Type 4 Dsr m 0 13 for operating distance 3 m Dsr m 0 5 x operating distance m x tg 2a for operating distance 3 m ...
Page 18: ... distance depends on the operating distance between emitter TXA and receiver RXA the effective aperture angle of the ESPE EAA Fig 14 The following table shows for convenience the values of the minimum installation distances relative to some operating distances Operating distance m Minimum installation distance m 3 0 3 6 0 4 10 0 5 19 0 6 The interfering device TXB must be positioned at the same Dd...
Page 19: ...SG4 H 19 45 The figure provides two examples Fig 15 Recommended positioning for homologous devices ...
Page 20: ...l be assembled parallel each other with the beams arranged at right angles with the emission and receiving surface and with the connectors pointing to the same direction The configurations shown in the figure must be avoided Fig 16 Wrong light curtain TX RX orientations ...
Page 21: ...r and the receiver can be a very critical operation when deviating mirrors are used Even very small displacements of the mirror is enough to lose alignment The use of DATALOGIC laser pointer accessory is recommended under these conditions The minimum safety distance S must be respected for each single section of the beams The effective operating range decreases by about 20 by using only one deviat...
Page 22: ...urn on The response time at machine STOP including the ESPE and machine response times must be included in the limits defined in the calculation of the safety distance refer to chapter INSTALLATION page 14 The safety distance between the dangerous parts and ESPE must comply with the requirements indicated in chapter INSTALLATION page 14 A person must not access or remain between ESPE and the dange...
Page 23: ...mounted vertically and vibration limits on z axes are compliant to declared regulation accordingly see cfr TECHNICAL DATA page 36 SG4 H14 015 OO X G SG4 H14 030 OO X G SG4 H14 045 OO X G The product is equipped with two support shafts exiting at connector area and opposite area designed to allow horizontal vertical and coaxial fastening on both side It is a simple and safe fastening that makes pro...
Page 24: ...de through a male M12 connector located on the lower part of the two units For receiver a M12 5 poles connector is used while for emitter a M12 4 poles connector is used RECEIVER RX Fig 19 Receiver 1 brown 24 VDC 2 white OSSD1 3 blue 0 V 4 black OSSD2 5 grey NOT USED EMITTER TX Fig 20 Emitter 1 brown 24 VDC 2 white NOT USED 3 blue 0 V 4 black NOT USED ...
Page 25: ...mple connection to the safety relay SE SR2 Fig 21 Connection to SE SR2 Safety Relais The figures show the connection between the safety light curtains and the safety relay of the SE SR2 series functioning in the Automatic Restart mode left side and Manual Restart with monitoring right side Do not use varistors RC circuits or LEDs in parallel at relay inputs or in series at OSSD outputs The OSSD1 a...
Page 26: ...nect both OSSDs to the device to control Failure to connect an OSSD to the activating device jeopardizes the system safety degree that the light curtain has to control Fig 22 OSSDs connection Fig 23 Behaviour of OSSDs ...
Page 27: ...d by dust or vibrations The alignment is perfect if the optical axes of the first and the last emitting unit s beams coincide with the optical axes of the corresponding elements of the receiving unit The beam used to synchronise the two units is the closest one to the connector SYNC is the optics connected with this beam and LAST is the optics connected to the last beam after the SYNC unit Fig 24 ...
Page 28: ... avoid misunderstandings Fig 25 LEDs signals The alignment level is monitored during device standard operating mode via display see Diagnostic messages page 30 Once the curtain has been aligned and correctly fastened the display signal is useful both to check the alignment and show a change in the environmental conditions occurrence of dust light disturbance and so on via signal level monitoring ...
Page 29: ...S SETTING Light curtains is ready to use without any preliminary function setting Light curtain starts up end goes in normal operation as soon as connected to power supply Check connection for any improper detected start up ...
Page 30: ... operating status is visualised through an one digit display present on both the receiver and emitter units SG4 H also has four LEDs on the receiver and two LEDs on the emitter Fig 26 page 30 shows all LEDs signalling modes OFF ON and BLINKING Fig 26 LEDs signalling modes ...
Page 31: ...vel Minimum 1 bar Medium 2 bar Maximum 3 bar Function Type Check and repair LED DIGIT Error status OSSD error red ON Check OSSD connections Make sure that they are not in contact with one another or with the supply cables then Reset If the failure continues contact DATALOGIC Internal error red ON Switch OFF and switch ON the power supply circuit If the failure continues contact DATALOGIC Optical e...
Page 32: ...ing condition Function Type Check and repair LED DIGIT Error status Internal error green ON Switch OFF and switch ON the power supply circuit If the failure continues contact DATALOGIC Optical error green ON No power supply LEDs OFF Check connections and input voltage correct value If the failure continues contact DATALOGIC ...
Page 33: ...on of the safety distance see section INSTALLATION page 14 The safety distance between the dangerous areas and the ESPE are in accordance with the instructions included in section INSTALLATION page 14 Access of a person between ESPE and machine dangerous parts is not possible nor is it possible for him her to stay there Access to the dangerous area of the machine from any unprotected area is not p...
Page 34: ...nd TX shall be sent to DATALOGIC Repair Service Department A power failure caused by interferences may cause the temporary or trigger Safety State over connected safety Fieldbus but the safe functioning of the light curtain will not be compromised 8 2 WARRANTY The warranty period for this product is 36 months See the General Terms and Conditions of Sales at www datalogic com for further details DA...
Page 35: ...o much pressure on the surface in order to avoid making it opaque Please do not use on plastic surfaces or on light curtain painted surfaces alcohol or solvents wool or synthetic cloths paper or other abrasive materials 9 1 PRODUCT DISPOSAL Under current Italian and European laws DATALOGIC is not obliged to take care of product disposal at the end of its life DATALOGIC recommends to dispose of the...
Page 36: ...olled height 150 450 mm Electrical protection Class III Connections M12 4 pole for emitter M12 5 pole for receiver Cable length for power supply 50 m max OPTICAL DATA Light emission l Infrared LED 950 nm Resolution 14 mm Operating distance 0 2 6 m Ambient light rejection EN 61496 2 2013 MECHANICAL AND ENVIRONMENTAL DATA Operating temperature 10 55 C Storage temperature 25 70 C Temperature class T6...
Page 37: ...X x 150 16 11 14 SG4 H14 030 OO X x 300 32 15 14 SG4 H14 045 OO X x 450 48 18 14 Product PL CAT SIL SIL CL PFHd 1 h T1 years MTTFd years DC SFF HFT SG4 H14 015 OO X x e 4 3 3 2 64E 09 20 444 98 80 99 30 1 SG4 H14 030 OO X x e 4 3 3 2 64E 09 20 444 98 80 99 30 1 SG4 H14 045 OO X x e 4 3 3 2 64E 09 20 444 98 80 99 30 1 ...
Page 38: ...nsions mm SG4 H14 015 OO X B SG4 H14 030 OO X B SG4 H14 045 OO X B L1 150 300 450 L2 187 337 487 L3 290 6 440 6 590 6 SG4 H14 015 OO X G SG4 H14 030 OO X G SG4 H14 045 OO X G Fig 28 Overall dimensions mm SG4 H14 015 OO X G SG4 H14 030 OO X G SG4 H14 045 OO X G L1 150 300 450 L2 187 337 487 L3 302 3 452 3 602 3 ...
Page 39: ...piece Ø 20mm L 300mm 95ACC1640 TP 24 Test piece Ø 24mm L 200mm 95ASE2570 TP 30 Test piece Ø 30mm L 300mm 95ACC1650 TP 34 Test piece Ø 34mm L 200mm 95ASE2580 TP 35 Test piece Ø 35mm L 300mm 95ACC1660 TP 40 Test piece Ø 40mm L 300mm 95ACC1820 TP 50 Test piece Ø 50mm L 300mm 95ACC1790 TP 90 Test piece Ø 90mm L 300mm 95ACC1800 ...
Page 40: ...xial 15 m 95ASE1150 CS A1 02 U 25 4 pole M12 cable axial 25 m 95ASE1160 5 pole M12 cables MODEL DESCRIPTION CODE CS A1 03 U 03 5 pole M12 cable axial 3 m UL2464 95ASE1170 CS A1 03 U 05 5 pole M12 cable axial 5 m UL2464 95ASE1180 CS A1 03 U 10 5 pole M12 cable axial 10 m UL2464 95ASE1190 CS A1 03 U 15 5 pole M12 cable axial 15 m UL2464 95ASE1200 CS A1 03 U 25 5 pole M12 cable axial 25 m UL2464 95AS...
Page 41: ...DEL DESCRIPTION CODE SE SR2 Type 4 safety relay 3 NQ 1 NC 95ACC6170 The drawing show the connection between the safety light curtain and the Type 4 safety relay of the SE SR2 series operating in the automatic Restart mode Fig 29 Safety relay ...
Page 42: ...d by an opaque object present inside the specified detecting area An active optoelectronic protective device AOPD can operate both in emitter receiver mode and in retro reflective light curtains Protective device device having the function to protect the operator against possible risks of injury due to the contact with machine potentially dangerous parts Min installation distance min distance nece...
Page 43: ...able to prevent or avoid an unexpected restart of the machine with the operator still present inside the dangerous area Risk probability of occurrence of an injury and severity of the injury itself Block condition BREAK status of the light curtain taking place when a suitably sized opaque object see cfr XREF 1 313 interrupts one or several light curtain beams Under these conditions OSSD1 and OSS2 ...
Page 44: ...11 Distances from reflective surfaces 16 Fig 12 Minimum distance from reflective surface 17 Fig 13 Distance between homologous devices 18 Fig 14 18 Fig 15 Recommended positioning for homologous devices 19 Fig 16 Wrong light curtain TX RX orientations 20 Fig 17 Use of deviating mirrors 21 Fig 18 Path of the test piece 22 Fig 19 Receiver 24 Fig 20 Emitter 24 Fig 21 Connection to SE SR2 Safety Relais...
Page 45: ...SG4 H 45 45 ...
