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Datalogic AREAscan DS2-05-07-015-JV, Instruction Manual, Page: 7 / 48

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Datalogic AREAscan DS2-05-07-015-JV Instruction Manual Download Page 7

Instruction Manual 

DS2 

 

 

3 

 

1.3.  Typical applications 

The following images supply an overview on some main applications. 

 
 

 

Object detection and measurement on conveyor belt

 

 

Control of the correct material positioning (opaque and transparent) 
during functioning (plastic, metal, paper etc)

 

 

 

Loop control and positioning (also transparent material)

 

 

Detection of objects with different shapes in the food industry

 

 

 

Detection of objects in different positions (parallel beams)

 

 

Detection of slots and holes in different positions 

Summary of Contents for AREAscan DS2-05-07-015-JV

Page 1: ...INSTRUCTION MANUAL DS2 ...

Page 2: ...by any means or for any purpose without the express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U All brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Data...

Page 3: ...ce April 20th 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk s This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity Datalogic products are mainly designed for integration purposes into more complex systems For this reason it is under the ...

Page 4: ...15 6 1 3 Relative detection mode 16 6 2 Remote programming 17 6 2 1 DS2 user interface General information 18 6 2 2 Program installation 18 6 2 3 Graphic user interface 19 6 2 4 Connection with AREAscanTM DS2 series 19 6 2 5 Configuration of the AREAscanTM DS2 series 23 6 2 6 File saving of the configuration options 28 6 2 7 File loading of the configuration options 28 7 AREAscanTM DS2 series comm...

Page 5: ...onnections are made through M12 connectors located in the lower side of the profiles The synchronisation between the emitter and the receiver takes place via cable through direct connection between the two units The control and management of the emitted and received beams are guaranteed by microprocessors The operator obtains information relative to the light grid status and error conditions throu...

Page 6: ...7 105 JV 5m 147 beams h 1050mm 6 75mm DS2 05 07 120 JV 5m 168 beams h 1200mm 6 75mm DS2 05 07 135 JV 5m 189 beams h 1350mm 6 75mm DS2 05 07 150 JV 5m 210 beams h 1500mm 6 75mm DS2 05 07 165 JV 5m 231 beams h 1650mm 6 75mm DS2 05 25 045 JV 10m 18 beams h 450mm 25mm DS2 05 25 060 JV 10m 24 beams h 600mm 25mm DS2 05 25 075 JV 10m 30 beams h 750mm 25mm DS2 05 25 090 JV 10m 36 beams h 900mm 25mm The fu...

Page 7: ...conveyor belt Control of the correct material positioning opaque and transparent during functioning plastic metal paper etc Loop control and positioning also transparent material Detection of objects with different shapes in the food industry Detection of objects in different positions parallel beams Detection of slots and holes in different positions ...

Page 8: ...ge in environment temperature with very low minimum peaks can generate a small condensation layer on the lenses and jeopardise functioning relevant variations of the power supply can reduce the operating distance of the device 2 2 General information on device positioning Place the device near the detection area Align the receiver RX and emitter TX units in order that they are the most parallel po...

Page 9: ... receiver detects a secondary beam reflected by the side reflecting surface even if the entering object interrupts the main beam It is thus important to position the units at the correct distance from any reflecting surface The minimum distance depends on device operating distance reflecting surface nature position of the object inside the sensitive area It is necessary to evaluate this distance o...

Page 10: ...en several devices must be installed in adjacent areas it is necessary to prevent the interference between the emitter of one device and the receiver of another Fig 2 provides an installation example of possible interference between different devices and two possible solutions Fig 2 NO ...

Page 11: ...nding on the particular application and or type of support the operator can use the fixing pins or the rigid fixing brackets supplied to mount the two units see Fig 4 Fig 4 Rigid fixing brackets can be used where no big mechanical corrections are required during the alignment operation Rotating supports for the correction of the unit inclination of 1 on the medial transversal axis and of 5 on the ...

Page 12: ...he light grid 2 8 1 5 3 4 7 6 VDC GND TEACH IN OUTPUT HOLD SERIAL OUTPUT ENABLE SYNC RX TX SWITCHING OUTPUT ANALOGUE OUTPUT RX TX RECEIVER RX 1 white RX TX 2 brown VDC 3 green ANALOGUE OUT 4 yellow SWITCHING OUTPUT 5 grey TEACH IN OUT HOLD SERIAL OUT ENABLE 6 pink RX TX 7 blue GND 8 red SYNC 3 4 2 1 NOT USED GND VDC SYNC EMITTER TX 1 brown VDC 2 white NOT USED 3 blue GND 4 black SYNC ...

Page 13: ...wn in Fig 5 Fig 5 In any case these cables must not be placed in contact with or near any high voltage cables e g motor power supplies inverters etc that generating strong electromagnetic fields can compromise the correct functioning of the device Ground connection of the two units is not necessary However if required the connection is possible tightening the specific screw supplied instead of one...

Page 14: ...llowing modes can be set absolute Teach in detection the output switches only if the previously set object is re detected in the same position relative Teach in detection the output switches only if the previously set object without resolution is re detected independently from the position in the sensing area 5 2 Measurement mode The measurement mode depends on the number of interrupted beams and ...

Page 15: ...RES NBEAM xxx yyy Where VOUT voltage value of the analogue output VRES 10V total n of beams of the device Voltage value corresponding to the minimum resolution obtained obscuring only one beam NBEAM xxx yyy Number of beams belonging to the group XY i e between xxx beam and yyy beam Please note that the longer DS2 is the less conditioning is VRES In the worst case VRES 43 mV using the DS2 165 model...

Page 16: ...ime factors are important Further partial transmission is short protocol which transmission is purely binary and extremely fast Fuction is enable for single measure only For data transmission details please see section 7 Communication protocol Data sending mode selection function allows the operator to choose when to send the data from the serial output The sending can also be inhibited by a speci...

Page 17: ...OFF Total Relative Measure V VRes NBEAM dark Partial Total Beam 1B Teach in detection analysis mode Start up ON Inactive Teach in Normal mode Presence detection OFF Active Teach in Conditional presence detection from Teach in 2B Teach in Mode Start up ON Absolute pos detection Positional detection of Teach in ref object OFF Relative pos detection Detection of Teach in reference object 3B Switching...

Page 18: ...able mode dip switch 1B OFF Switching output deactivated Place object inside the detection area at the desired position Press the push button Release the push button only after switching output deactivation yellow receiver LED on The object detection will be signalled by the switching on of the yellow LED in presence of the object The detected object in the detection position is stored in a non vo...

Page 19: ...iously detected see Fig 9 The analogue output is always active in this configuration and supplies a voltage value according to the measurement setting Analogue output absolute measurement top beam Switching Output Analogue output relative measurement total beam Switching Output 6 V ON 3 V 1 2 3 beams OFF Analogue output relative measurement total beam Switching Output 5 V 4 5 6 7 8 channels OFF Fi...

Page 20: ...e Fig 10 The analogue output is always active in this configuration and supplies a voltage value according to the measurement setting Analogue output absolute measurement top beam Switching Output Analogue output relative measurement total beam Switching Output 6 V ON 3 V 1 2 3 beams ON Analogue output relative measurement total beam Switching Output 5 V 4 5 6 7 8 channels OFF Fig 10 ...

Page 21: ...ace can be found in the CD supplied with the device packet The remote programming function selection is activated only by dip switches dip switch 1Aoff N B DS2 device fix in memory the last setting configuration from remote user interface At the first interface startup DS2 set it self following the factory configuration which is eventually restoring by appropriate push buton RESTORE Fig 11 DS2 Gra...

Page 22: ...s in remote programming one or more measurements can be selected amongst those listed in section 5 2 Measurement mode Please acknowledge that the same measurements cannot be selected twice This data can be transmitted either in binary or in ASCII code The communication protocol can be developed according to the Master Slave mode The information exchange can be made in the request reply mode the ma...

Page 23: ...arious digital indicators for measurement visualisation and a communication status bar The function selection area is on the right side 6 2 4 Connection with AREAscanTM DS2 series As mentioned the DS2 light grid has a RS485 serial communication line half duplex As far as the PC is concerned a RS232 RS485 serial adapter is necessary in order to communicate with the light grid receiver The program c...

Page 24: ...al line and powering the DS2 Select the COM1 COM2 COM3 or COM4 serial communication port and press Connect A small window visualises a Wait please message The program will effect scanning on the serial line testing separately each transmission speed until reaching the set DS2 speed please consider that this operation requires a few seconds Once connected the program will memorize the transmission ...

Page 25: ... connected The Configure button is activated and the Connect button becomes Disconnect Passing the cursor over the scanning area the digital indicator below lights up showing the position of the beam selected The same happens in the Teach in bar The current programming mode selected is visualised under the virtual panel The programming mode can be changed only using the dip switch located on the D...

Page 26: ...e which is initially deactivated Remote prog this page visualises the different parameter settings and thus allows their modification in the remote mode Local prog visualises only the status of the dip switches present on DS2 Teach in edits the object shape using the Teach in mode Fig 15 ...

Page 27: ... are also active Three different sections are distinguished in the Remote prog page Serial transmission allows to set the transmission baud rate type of data binary or ASCII to send periodically at the end of each scanning in case of digital output switching or user request In the latter the Request button becomes active if the DS is functioning in remote mode when exiting from the configuration s...

Page 28: ...et Trasmission Not selected Code the serial transmission is finished by a fixed sequence of 4 ASCII characters EOP Delay the serial transmission is delayed by a equivalent time of 40 characters transmissions at the Baud Rate selected Short Protocol enables the transmission of one single char in binary code related to one single measure This protocol is available in remote configuration mode only b...

Page 29: ...on Positional detection of TEACH IN ref object Relative Positioning Detection Detection of TEACH IN reference object Switching Output Mode Normally Opened Current on switching device during detection Normally Closed No current on switching device during detection Switching Output Delay No Delay 0 TDELAY 200ms Restore from detection delay TDELAY Output Hold Enable It holds analogue and serial outpu...

Page 30: ...d shapes The entire shape can be changed or inverted selecting repetitively the Cancel and Invert buttons The object presence is characterised by a dark colour and the object absence by a light colour Measurement analysis maximum two measurement transmissions can be set in the remote mode according to the Serial transmission section Different options are available None Beam Status Array Top Beam d...

Page 31: ...ight V VRES NBEAM dark Total Beam light ASCII Binary Total Contiguous Beam Dark default V VRES NBEAM dark Total Contiguous Beam ASCII Binary Light V VRES NBEAM dark Total Contiguous Beam light ASCII Binary Total Beam Light Dark default V VRES NBEAM dark N Transitions Light Dark ASCII Binary Dark Light V VRES NBEAM dark N Transitions Dark Light ASCII Binary Some sections exclude each other one or t...

Page 32: ...econds per cycle 6 2 6 File saving of the configuration options The current device configuration can be memorised during the configuration session Select File and then Save The system will request the operator to assign a name to the file with the configuration options 6 2 7 File loading of the configuration options A previously stored device configuration can be loaded from file during the config...

Page 33: ...h 1 byte length in bytes of the Type field plus the Data field Type 1 byte code identifying the packet type A B C ASCII code etc Data variable number of bytes from 0 to 254 that form the packet information Packet end 1 byte ETX ASCII code 0x03 Checksum 1 byte complement to one of the Length Type and Data field bytes sum 7 1 2 Short protocol binary data packet structure There is a binary data packe...

Page 34: ...te indicating scanning status bit 0 Power LED 0 OFF 1 ON bit 1 Failure LED 0 OFF 1 ON bit 2 Output LED 0 OFF 1 ON bit 3 PNP NPN output 0 deactivated 1 active bit 4 Short circuit output 0 no 1 yes bit 5 Misaligned photoelements or stability 0 no 1 si bit 6 N A bit 7 Programming mode 0 local 1 remote x checksum complement to one of the Length Type and Data field bytes sum Example Supposing to have t...

Page 35: ...eric value of kind of measure a 1 byte with the 0 231 x checksum complement to one of the Length Type and Data field bytes sum s 1 byte with scan state bit 0 Power Led 0 OFF 1 ON bit 1 Failure Led 0 OFF 1 ON bit 2 Output Led 0 OFF 1 ON bit 3 Uscita PNP NPN 0 disable 1 enable bit 4 short circuit switching output 0 none 1 yes bit 5 stability 0 none 1 yes bit 6 n a bit 7 Programming Mode 0 local 1 re...

Page 36: ...ote DS2 sends two measurements 0x2A 0x42 m aaa n bbb ss 0x0D where m ASCII char linked to kind of measure ASCII code linked to kind of measure get as sum of char A and numeric value of kind of measure aaa 3 ASCII codes with 1 measurement 000 231 n 1 ASCII code with 2 measurement A numerical value of the measurement type bbb 3 ASCII codes with 2 measurement 000 231 ss 2 ASCII char 1 byte with scan ...

Page 37: ...ing window open about 250 milliseconds where the host can send the command If the command is not decoded or exceeds the time available the DS2 will re assume the line control and the operation has to be repeated This technique has to be used before sending any command if the DS2 light grid is the master The transmission of the synchronism codes is not necessary if DS2 is already the slave The foll...

Page 38: ...Active 0 Inactive Short Protocol bit 7 1 Enable bit 7 0 Disable byte 2 BaudRate Baud rate range 0 9600 1 19200 3 38400 4 57600 byte 3 MeasAna1 Measurement Analysis Mode 1 see below byte 4 MeasAna2 Measurement Analysis Mode 1 see below byte 5 SendType Data Sending Type 0 Cyclical 1 On Change or 2 On Request byte 6 DipSw Remote setting by virtual dip switches only partially applicable byte 7 OutputD...

Page 39: ... start automatically after receiving the command see point 9 c Scanning re start command 0x45 ASCII E Informs DS2 to re start the normal scanning mode and the host looses the line control Host sends 0x02 0x01 0x45 0x03 0xB9 DS2 replies 0x02 0x01 0x65 0x03 0x99 In this case the SYN codes do not have to be sent as the scanning is suspended The command is accepted immediately After the exchange of th...

Page 40: ...1B 0x46 DS2 replies The DS2 replies with one of the following packets according to the selected programming mode Complete Binary Scanning Beam Status Array 0x41 A ASCII Complete ASCII Scanning Beam Status Array 0x41 A ASCII Partial Binary Scanning Measurements 0x42 B ASCII Partial ASCII Scanning Measurements 0x42 B ASCII For the description of these packets see section Scanning modes e Remote conf...

Page 41: ...h in of the 42 63 photoelements zzz 3 bytes with Teach in of the 211 231 photoelements x checksum complement to one of the Length Type and Data field bytes sum The correspondence between the photoelements 21 and the bits of a bytes tern is similar to the Scanning Result packet h Writing command 0x4A Teach in J ASCII Saves in the DS2 non volatile memory the new pattern with the binary information r...

Page 42: ...de 3B Output Mode NO NC bit 2 TeachMode 2B Teach in Mode Absolute Relative bit 3 TeachEna 1B Teach in Active Inactive Active bit 4 MeasAna 4A Measurement Analysis Mode BotTop Total bit 5 MeasRef 3A Measurement Reference Beam Bottom Top bit 6 SerMode 2A Serial Output Mode Binary ASCII bit 7 ProgMode 1A Programming Mode Local Remote x checksum complement to one of the Length Type and Data field byte...

Page 43: ...photoelements Host sends 0x02 0x02 0x50 e 0x03 x DS2 replies 0x02 0x16 0x70 a n 0x03 x where e 1 byte with the expansion number to read 1 to 21 a 1 byte with the result in bit of the conversion for the photoelement 1 n 1 byte with the result in bit of the conversion for the photoelement 21 x checksum complement to one of the Length Type and Data field bytes sum The result of a conversion can be in...

Page 44: ...eset condition Normal RX functioning Presence of object inside sensitive area or units misaligned Short circuit signalling on switching output Generic anomaly on RX unit Critical alignment of the TX and RX units or weak received signal EMITTER UNIT TX Signalling Status Signalling Status No power supply Microprocessor in the reset condition Generic anomaly of the TX unit Normal TX functioning No sy...

Page 45: ...r application and operating conditions of the light grid The AREAscanTM devices of the DS2 series do not require particular maintenance with the exception of the cleaning of the protective surfaces of the optics Use a cotton cloth dampened with water for cleaning Do not use under any circumstances alcohol or solvents wool cloths of synthetic fabric Disturbances that generate power supply shifts or...

Page 46: ...1 ms 30 G 6 shock for each axis EN 60068 2 27 Housing material Painted aluminium Pulverit 5121 0085 Black Lens material PMMA Connections M12 4 poles connector for TX M12 8 poles connector for RX Weight Min 1 9 kg Max 4 6 kg 10 1 Response time Tmin msec Tmax msec T2 T3 T4 T5 T6 T7 Model Configuration Top beam 57600 baud binary Top beam 9600 baud binary Top beam 57600 baud ASCII Top beam 9600 baud A...

Page 47: ...05 07 075 JV 6 75 735 35 x 40 844 105 DS2 05 07 090 JV 6 75 882 35 x 40 991 126 DS2 05 07 105 JV 6 75 1029 35 x 40 1138 147 DS2 05 07 120 JV 6 75 1176 35 x 40 1285 168 DS2 05 07 135 JV 6 75 1323 35 x 40 1432 189 DS2 05 07 150 JV 6 75 1470 35 x 40 1579 210 DS2 05 07 165 JV 6 75 1617 35 x 40 1726 231 DS2 05 25 045 JV 25 453 35 x 40 562 18 DS2 05 25 060 JV 25 604 35 x 40 713 24 DS2 05 25 075 JV 25 75...

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