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1.4.6 Motor Cables 

See 

General Specifications

 for correct dimensioning of motor cable cross-section and length. See

EMC Emissions

 for relationship between length and EMC emission.

Always comply with national and local regulations on cable cross-section.

NB!

If an unscreened/unarmoured cable is used, some EMC requirements are not com-
plied with, see 

EMC test results

 in the Design Guide.

If the EMC specifications regarding emission are to be complied with, the motor cable must be
screened/armoured, unless otherwise stated for the RFI filter in question. It is important to keep
the motor cable as short as possible so as to reduce the noise level and leakage currents to a
minimum. The motor cable screen must be connected to the metal cabinet of the frequency con-
verter and to the metal cabinet of the motor. The screen connections are to be made with the
biggest possible surface area (cable clamp). This is enabled by different installation devices in
different frequency converters. Mounting with twisted screen ends (pigtails) is to be avoided, since
these spoil the screening effect at high frequencies. If it is necessary to break the screen to install
a motor isolator or motor relay, the screen must be continued at the lowest possible HF impedance.

 

1.4.7 Motor Thermal Protection 

The electronic thermal relay in UL-approved frequency converters has received the UL-approval
for single motor protection, when parameter 128 

Motor thermal protection

 has been set for 

 ETR

Trip

 and parameter 105 

Motor current, I

M, N

 

 has been programmed to the rated motor current

(see motor nameplate).

 

1.4.8 Control Cables

Remove the front cover underneath the control panel. Place a jumper between terminals 12 and
27.

Control cables must be screened/armoured. The screen must be connected to the frequency con-
verter chassis by means of a clamp. Normally, the screen must also be connected to the chassis
of the controlling unit (use the instructions for the unit in question). In connection with very long
control cables and analogue signals, in rare cases depending on the installation, 50/60 Hz earth
loops may occur because of noise transmitted from mains supply cables. In this connection, it may
be necessary to break the screen and possibly insert a 100 nF capacitor between the screen and
the chassis.

See section entitled 

Earthing of screened/armoured control cables

 in the VLT 2800 Design Guide

for the correct termination of control cables.

VLT 2800 Quick Guide

1 Quick Guide

  1

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for VLT 2800 Series

Page 1: ...VLT 2800 The Quick Guide MAKING MODERN LIVING POSSIBLE Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 2: ...eans of a min 10mm Cu or an addtional PE wire with the same cable cross section as the Mains wiring must be terminated separately To increase safety install an RCD Residual Current Device This product...

Page 3: ...motor can be brought to a stop by means of digital commands bus commands references or a local stop while the frequency converter is connected to mains If per sonal safety considerations make it neces...

Page 4: ...bbreviations ELCB Earth Leakage Circuit Breakers NO Normally open NC Normally closed PD2 Dual phase for 2822 2840 that only run 3 phase as standard D2 220 240 V RCD Residual Current Device 1 2 2 Avail...

Page 5: ...YY X Revision Number Y Language code Application notes can be found on Danfoss website under BusinessAreas DrivesSolutions Doc umentations Technical Documentation htm 1 2 3 Approvals 1 2 4 Disposal In...

Page 6: ...140 120 168 8 6 5 5 11 4 5 5 5 T4 VLT 2805 2815 200 191 75 60 168 7 5 4 5 8 4 4 5 VLT 2822 2840 267 5 257 90 70 168 8 6 5 5 11 4 5 5 5 VLT 2855 2875 267 5 257 140 120 168 8 6 5 5 11 4 5 5 5 VLT 2880...

Page 7: ...5 2815 380 480 V 195N2118 47 80 170 VLT 2822 200 240 V VLT 2822 2840 380 480 V 195N2119 47 95 170 VLT 2840 200 240 V VLT 2822 PD2 TR1 2855 2875 380 480 V 195N2120 47 145 170 TR1 2880 2882 380 480 V VL...

Page 8: ...192H4720 A B C a D E F G 20 273 20 5 5 8 303 25 313 H I b J K L M N 90 50 6 257 70 16 24 12 192H4893 A B C a D E F G 20 273 20 5 5 8 303 25 313 H I b J K L M N 140 50 6 257 120 16 24 12 VLT 2800 Quick...

Page 9: ...er mains brake 0 5 0 6 0 22 0 25 Earth 2 3 2880 2882 2840 PD2 Power mains brake 1 2 1 5 Earth 2 3 Table 1 3 Tightening of terminals 1 4 2 Power Cables NB Please note that the power terminals can be re...

Page 10: ...e fits the mains voltage of the frequency con verter which can be seen from the nameplate 400 Volt units with RFI filters may not be connected to mains supplies in which the voltage between phase and...

Page 11: ...e changed by switching two phases on the motor terminals 1 4 5 Parallel connection of motors The frequency converter is able to control several motors connected in parallel Please consult the Operatin...

Page 12: ...must be continued at the lowest possible HF impedance 1 4 7 Motor Thermal Protection The electronic thermal relay in UL approved frequency converters has received the UL approval for single motor pro...

Page 13: ...1 The terminals are not valid for DeviceNet CANopen See also the DeviceNet manual MG 90 BX YY for further details See parameter 323 Relay output for programming of relay output Nr 01 02 1 2 make NO 0...

Page 14: ...es 5 m screened armoured Yes 5 m screened arm oured No No 1 x 200 V version with 1A RFI filter 1 Yes 40 m screened armoured Yes 40 m screened armoured Yes 15 m screened armoured No 3 x 200 V version w...

Page 15: ...cal installation General points to be observed to ensure EMC correct electrical installation Use only screened armoured motor cables and screened armoured control cables Connect the screen to earth at...

Page 16: ...otor or brake output Overcurrent protection Provide overload protection to avoid overheating of the cables in the installation Overcurrent protection must always be carried out according to national r...

Page 17: ...ed off OFF For further reference see IEC 364 3 In case optimum EMC performance is needed parallel motors are connected or the motor cable length is above 25 m it is recommended to set the switch in ON...

Page 18: ...the Quick menu The QUICK MENU key is also used if a change to a parameter value is not to be implemented See also QUICK MENU CHANGE DATA is used for changing a setting If the display shows three dots...

Page 19: ...A Output voltage V Intermediate circuit voltage V Output power kW Scaled output frequency fout x p008 1 5 5 Menu mode In order to enter the Menu mode QUICK MENU must be activated at the same time In M...

Page 20: ...note that parameter 020 may block the choice of mode A change of parameter values is saved automatically after a mains failure If the display shows three dots at the right the parameter value has more...

Page 21: ...cal 1 Par 002 Set the motor speed by adjusting the Local reference Local reference Par 003 1 6 Motor Start Press START to start the motor Set the motor speed by adjusting par 003 Local reference Check...

Page 22: ...tal input Coasting stop inverted 2 1 8 Parameter List All parameters are listed in the following For information on conversion index data type and further descriptions please see Operating Instruction...

Page 23: ...cal not active 1 Local control and open loop without slip com pensation 2 Remote operated control and open loop without slip compensation 3 Local control as par 100 4 Remote operated contorl as par 10...

Page 24: ...par 414 Minimum feedback par 205 Ref MAX 0 000 rpm par 416 205 maximum Reference Ref MAX Par 100 0 Par 204 Ref MIN 1000 000 Hz 50 000 Hz Par 100 1 3 Par 204 Ref MIN Par 415 Max Feedback 50 000 rpm pa...

Page 25: ...ze output frequency 2 Stop 3 Jog 4 Max speed 5 Stop and trip 319 Analog output terminal 42 0 No function 1 External reference min max 0 20 mA 2 External reference min max 4 20 mA 3 Feedback min max 0...

Page 26: ...Voltage 0 0 999 0 V par 103 428 F3 Frequency Par 426 F2 frequency 1000 Hz par 104 437 Process PID Normal Inverse Control 0 Normal 1 Inverse 438 Process PID Anti Windup 0 Not active 1 Active Process PI...

Page 27: ...3 Overcurrent OVERCUR RENT X X X The peak current limit has been exceeded 14 Earth fault EARTH FAULT X X Discharge from output phases to earth 15 Switch mode fault SWITCH MODE FAULT X X Fault in switc...

Page 28: ...ault locks the frequency converter After a Trip locked the mains supply is cut off and the fault is corrected The mains supply is reconnected and the frequency converter is reset The frequency convert...

Page 29: ...95 95 95 95 95 95 Power loss at 100 load W 24 35 48 69 94 125 125 231 231 Weight kg 2 0 2 0 2 0 2 0 2 0 3 7 6 0 6 0 18 5 0 Enclosure type IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 NEM A 1...

Page 30: ...400 V 10 Supply frequency 50 60 Hz 3 Hz Max imbalance on supply voltage 2 0 of rated supply voltage True Power Factor 0 90 nominal at rated load Displacement Power Factor cos near unity 0 98 Number of...

Page 31: ...ontrol card pulse inputs Number of programmable pulse inputs 1 Terminal number 33 Max frequency at terminal 33 67 6 kHz Push pull Max frequency at terminal 33 5 kHz open collector Min frequency at ter...

Page 32: ...umber 67 5 V Terminal number 70 Common for terminals 67 68 and 69 Full galvanic isolation See section entitled Galvanic Isolation in the Operating Instructions For CANopen DeviceNet units see VLT 2800...

Page 33: ...age transport 25 65 70 C Max altitude above sea level 1000 m Derating for high air pressure see special conditions in the Design Guide EMC standards Emission EN 61000 6 4 EN 61800 3 EN 55011 EMC stand...

Page 34: ...re or max output current must be derated For altitudes above 2000 m please contact Danfoss regarding PELV 1 12 4 Derating for Running at Low Speeds When a motor is connected to at frequency converter...

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