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5 Commissioning

5.1 Preparing for Commissioning

The information in this chapter is also included in the Commissioning report.
The Commissioning report lists relevant instructions for commissioning the option board. The Commissioning report can be printed
from the VACON

®

 Safe tool with prefilled data or downloaded from the Danfoss website. The Commissioning report can also be

found as an appendix in the VACON

®

 NXP Advanced Safety Options Operating Guide.

If it is possible, commission the AC drive first without the Advanced safety option board to make sure that your process is operation-
al.

Design the safety system 

and create the parameter file

Configure and do the wiring for

the safety system(s)

Commission and validate 

the safety system(s)

Fill in and archive the 

commissioning documentation

e3

0b

i4

04

.1

0

Illustration 9: Preparing and Commissioning a Safety System that Includes the Advanced Safety Option Board

5.2 Procedures Before the First Start-up of the System with the Option

Procedure

Read the Advanced safety option board Operating Guide and the Commissioning report and apply their instructions in the
commissioning plan.
Read the operating guide of the AC drive.
Refer to the user guide of other subsystems connected to the commissioned drive system.
Define the parameter file for the Advanced safety option board.
Make sure that the hardware and configuration are correct, and that the software is correct in the components of the AC
drive and its subsystems.
Make sure that the information of the commissioned AC drive matches the information in the commissioning plan and the
Commissioning report.
Make sure that the connections between different systems have been checked and are ready to be used.
Make sure that the area affected by the commissioned systems is free and secure for the commissioning.
Make sure that no danger can be caused to personnel if the system has been configured incorrectly and behaves unexpect-
edly.
Make sure that the AC drive is correctly parameterized and commissioned for use.

The motor parameters have been set.
The identification run has been done. Preferred identification type: identification with run or encoder ID run.
The fieldbus connection can be established. If a fieldbus is used.

Have a computer available with software to control and parameterize the AC drive and the option boards, and to store test
logs and parameters.
Have the Commissioning report available.

AN384043247178en-000101 / DPD01919

16 | Danfoss A/S © 2021.08

Commissioning

VACON® NXP Advanced Safety Options

Installation Guide

Summary of Contents for VACON OPTEA

Page 1: ...Installation Guide VACON NXP Advanced Safety Options OPTBL OPTBM OPTBN drives danfoss com...

Page 2: ......

Page 3: ...on Board OPTBL 10 Option Board OPTBM 11 Option Board OPTBN 12 General Information 12 Installation 14 Installation Safety 14 Installing the Option Board 14 Commissioning 16 Preparing for Commissioning...

Page 4: ...1 Manual and Version History Manual version Updates DPD01919A The first published version of this manual DPD01919B Information on the manual added Version history table added Table linking option boa...

Page 5: ...1 3 Approvals and Certificates e30bi948 10 Illustration 1 T V Certificate AN384043247178en 000101 DPD01919 5 Danfoss A S 2021 08 Introduction VACON NXP Advanced Safety Options Installation Guide...

Page 6: ...The tests were executed in accordance with the following documents PROFIsafe Test Specification for F Slaves F Devices and F Hosts Version 2 1 March 2007 This certificate is granted according to the...

Page 7: ...e30bi949 10 Illustration 3 EC Declaration of Conformity AN384043247178en 000101 DPD01919 7 Danfoss A S 2021 08 Introduction VACON NXP Advanced Safety Options Installation Guide...

Page 8: ...IEC 61800 5 2 The option board handles the safe I O and the monitoring of active safety functions The option board does not handle the control of the AC drive The AC drive can be controlled for examp...

Page 9: ...e Control Board e30bi367 10 Illustration 4 An example configuration of the VACON NXP drive with the Advanced safety option board The subsystems that handle safety actions are marked in gray The parame...

Page 10: ...rminal B of digital output 1 7 Dout 2A Terminal A of digital output 2 8 Dout 2B Terminal B of digital output 2 9 24 V 24 V supply for external logic 10 GND 11 Din 1A Terminal A of digital input 1 12 D...

Page 11: ...optional 8 Z Reference signal optional 9 A Unmodified encoder signal loopback 10 A Unmodified encoder signal loopback 11 B Unmodified encoder signal loopback 12 B Unmodified encoder signal loopback 13...

Page 12: ...oder signal loopback 14 Z Unmodified encoder signal loopback The OPTBN option board is similar to the OPTBL option board but in addition the OPTBN option board has a Sin Cos type encoder interface boa...

Page 13: ...ration 8 The Board Identification Sticker on the Advanced Safety Option Board AN384043247178en 000101 DPD01919 13 Danfoss A S 2021 08 Advanced Safety Option Variants VACON NXP Advanced Safety Options...

Page 14: ...damage to the boards Switch off the AC drive before installing removing or replacing option boards on the drive N O T I C E Measure or do a check of the encoder supply voltage of the encoder interface...

Page 15: ...tightly in the clamp The board revision can affect the applicable installation slot e30bi038 10 In IP21 cut free the opening on the cover of the AC drive for the fieldbus cable Install the cables Clo...

Page 16: ...ng guide of the AC drive Refer to the user guide of other subsystems connected to the commissioned drive system Define the parameter file for the Advanced safety option board Make sure that the hardwa...

Page 17: ...he Advanced safety option board The parameterization process of the Advanced safety option board has 4 steps Procedure To select the desired safety functions and features go to Select functions in the...

Page 18: ...verification Adding verification confirmation Calculation of final CRC Parameter file taken into use Parameter file with validation information stored PC Advanced safety option board Send parameter fi...

Page 19: ...erent safety functions can be reported as reques ted or reached The fault F20 source 243 drive conf fault number 2 appears The fault indicates that the parameter file is not tested and validated Print...

Page 20: ...ing on the result of the risk and hazard analysis you can use the safe external acknowledgment signal 1 or the non safe drive acknowledgment 2 The case in Illustration 11 has safe external acknowledgm...

Page 21: ...1 X3 2 STO 2 STO option board OPTAF STO X3 3 GND X3 4 GND SD2 SD1 SD2 SD1 e30bi379 10 Illustration 11 Emergency Stop Configuration with the STO Function and Safe Acknowledgment For some devices used...

Page 22: ...and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequent...

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