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Heat exchanger disassembly and replacement:

Before you start any activities perform actions shown on 

figures 3 to 5 (Insulation removal) and secure, that all shut 

off valves are closed and substations 

is drained and cooled down.

Attention: Risk of burns!

To remove the heat exchanger, you need to remove first 

the 4 nuts /couplings and then the external Seeger-Ring 

with special Pliers (this tool is not provided with the 

substation) like visible in drawing 6.

Loosen now the pipes/fittings from the Heat exchanger 

connections with a suitable tool (wrench etc.); using of pipe 

pliers should be avoided, because the 

nuts can be destroyed.

After loosening the 4 couplings, the Heat exchanger (HEL) 

can be moved to the side (to the right) 

as shown in picture 7.

The re-assembly takes place after cleaning the device or 

exchange in reverse order. We recommend replacing the 4 

gaskets G1 “ at the connections.

Pay attention to suitable seal types, especially materials at 

the drinking water connection need to 

be comply with applicable regulations and norms 

(e.g. KTW / W270 / Elastomer Guideline).

Recommended types of seals:
Heating side: KLINGER®top-sil-ML1, Multilayer 30 × 23mm 

                           (torque 30 .. 40 Nm)
Domestic water side: EPDM A-KT 90-00, 30 × 23mm 

                                   (torque 25 .. 30 Nm)

HEL

VQ.LZ.A1.02

4 | © Danfoss | DHS-SMT/PL | 2018.01

Quick Guide ThermoDual®-FLS-COMBI

VQLZA102_ThermoDual-FLS-combi_180110.indd   4

2018-01-10   13:45:05

Summary of Contents for ThermoDual-FLS-COMBI

Page 1: ... pump CPU Circulation pump SFV Safety valve ECD Electronic controller DHW D Drain pipe H Holder set I1 Insulation part 1 I2 Insulation part 2 I3 Insulation part 3 IP Pump insulation H H I3 4 2 ECD HEL SFV HPU CPU 3 1 D 5 12 I1 IP IP Danfoss 2018 01 VQ LZ A1 02 1 Quick Guide ThermoDual FLS COMBI VQLZA102_ThermoDual FLS combi_180110 indd 1 2018 01 10 13 44 55 ...

Page 2: ...angers should be horizontal and at the same level Wall mounting Place the system in the center and hang it with the angled part of the base plate After that secure the system with the enclosed metric screws and press against the wall Check if the system is securely fixed and cannot be moved Insulation removal First remove pumps insulations IP by pulling them out from the sockets These parts are fl...

Page 3: ...shown on drawing 4 5 Now you can remove other two insulation parts I2 and I3 by pulling them in the direction down or up shown on drawing 5 I1 I2 I3 Danfoss 2018 01 3 VQ LZ A1 02 Quick Guide ThermoDual FLS COMBI VQLZA102_ThermoDual FLS combi_180110 indd 3 2018 01 10 13 45 01 ...

Page 4: ... be avoided because the nuts can be destroyed After loosening the 4 couplings the Heat exchanger HEL can be moved to the side to the right as shown in picture 7 The re assembly takes place after cleaning the device or exchange in reverse order We recommend replacing the 4 gaskets G1 at the connections Pay attention to suitable seal types especially materials at the drinking water connection need t...

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