background image

The main purpose of a PC spool is to control CB valves. In general, the basic functionality of a CB valve is
to ensure non-moving actuator in case of hose break. See 

Lowering a load through a CB valve

 on page

10.

Lowering a load through a CB valve

A

Pilot connections to force open CB

Lowering a load with a PC spool

A PC spool is more applicable when lowering loads in applications with CB valves.

A CB valve can be opened either by a pilot pressure or when the relief setting of the CB valve is reached
(shown as an adjustable spring in the previous figure). Normally, the relief setting and pilot pressure have
a ratio around 5:13. As a result, if the relief setting is 250 bar, the pilot pressure needed to open the valve
is a maximum of 50 bar.

In 

Lowering a load through a CB valve

 on page 10, a PC spool builds up pressure at the A-port. The

pressure on the A-port is used as pilot pressure to open the CB valve on the B-port. The load is held by the
CB valve and, with the pressure build-up on A-port, the opening of the CB valve is controlled. PC is
proportional to spool position and as a result the opening of the CB valve is proportional to the spool
position.

If the pressure is lowered with a FC spool, then there is no control of the pressure. So when the pressure
has increased to a level that opens the pilot for B-Port, flow is allowed back to tank. It also means that the
pressure in the A-Port will decrease with a risk of getting below the opening pressure for pilot control. As
a result, the system becomes unstable and tends to jump when lowering the pressure because the CB
valve switches between opened and closed.

Typically, a spool with FC in one direction (lifting) and PC in the other direction (lowering) is used for
applications with CB valves to provide the best controllability in both cases.

Application Guide

Using flow or pressure control spools

Pressure control spools with counterbalance valves

 

10 | 

©

 Danfoss | Feb 2017

AB00000079en-US0101

Summary of Contents for PVG 32

Page 1: ...Application Guide PVG 32 Using flow or pressure control spools powersolutions danfoss com...

Page 2: ...Revision history Table of revisions Date Changed Rev Feb 2017 First edition 0101 Application Guide Using flow or pressure control spools 2 Danfoss Feb 2017 AB00000079en US0101...

Page 3: ...uction of whole or part of the contents of this manual is prohibited The following notes are used to raise awareness of safety considerations W Warning Xxxxx Identifies information about practices or...

Page 4: ...ns Inertia in the system could lead to oscillations which will be damped when using PC spools In this document you can read about the hydraulic functionality and behavior of a PC spool compared to our...

Page 5: ...f the compensator The other side of the compensator is connected to the Pc pressure The Pc pressure will remain 7 bar higher than Pl This also means that flow out of the valve is always directly propo...

Page 6: ...y to keep the pressure drop across the main spool at the same level and follow the pressure oscillations from the actuator attached to the valve When the load pressure is changing the compensator will...

Page 7: ...manipulates the LS signal A pc Pl physical opening area of the spool as a function of its position Pl load pressure Pc manipulated LS pressure spring pressure Ql flow out of the valve The example in...

Page 8: ...e of the load and with variable deadband PC control to B port on page 8 illustrates a cut through PVB with PC control to one port PC control to B port Application Guide Using flow or pressure control...

Page 9: ...a constant pressure Pc The load pressure Pl is oscillating Over time the pressure drop across the main spool Pc minus Pl varies which leads to a variable flow The flow out Ql is also shown on the grap...

Page 10: ...lot pressure to open the CB valve on the B port The load is held by the CB valve and with the pressure build up on A port the opening of the CB valve is controlled PC is proportional to spool position...

Page 11: ...rk port while allowing a variable flow depending on changes in the work port load A situation in which PC spools are of great value is when you are lowering a load in an application that uses counterb...

Page 12: ...er Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trad...

Reviews: