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Service and Parts Manual

PVG 100 Proportional Valves

520L0888

• Rev BB • Feb 2015

PVMR disassembly

P106 005

1.

2.

3.

4.

Installation

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Summary of Contents for PVG 100

Page 1: ...powersolutions danfoss com MAKING MODERN LIVING POSSIBLE Service and Parts Manual Proportional Valves PVG 100...

Page 2: ...lats 13 Main spool assembly for PVMR 14 Float spool assembly for PVMF 15 PVPF open center pump side module 16 17 PVPE PVPD and Pilot Shut Off 18 19 PVPV closed center pump side module 20 21 PVPV close...

Page 3: ...ction for steering unit 5 Shuttle valve 6 Pilot operated check valve POC 7 LS line 8 Logic cartridge for POC 9 Pressure compensator 10 Shock and suction valve PVLP 11 Main spool PVBS 12 Max oil flow a...

Page 4: ...ion Module of PVB 1 2 3 4 5 6 7 8 L mm 80 0 128 0 176 0 224 0 272 0 320 0 368 0 416 0 L in 3 15 5 04 6 93 8 82 10 71 12 60 14 49 16 38 118 4 65 170 6 69 100 4 100 4 170 6 69 L PVP M12 x 14 0 4 places...

Page 5: ...EA PVEO PVH PVMD PVMR PVMF PVP PVM PVB PVS B A P A P B 7 9 Nm 61 79 lbf in Q max P B Q max P A 01 03 A 00 0299 Week of manufacture Year of manufacture Day of the week A Monday B Tuesday Issue number S...

Page 6: ...tional Valves 520L0888 Rev BB Feb 2015 Option oil flow direction and setting of max flow PVM to the left of PVP E101 284E PVEH PVES PVEA PVEO PVH PVMD PVMR PVMF B A PVP PVB PVS P A P B PVM 7 9 Nm 61 7...

Page 7: ...lbf in 110 Nm 150 Nm 110 Nm 30 Nm 150 Nm 240 Nm 970 lbf in 1330 lbf in 970 lbf in 270 lbf in 1330 lbf in 2125 lbf in 210 Nm 330 Nm 210 Nm 40 Nm 330 Nm 540 Nm 1850 lbf in 2920 lbf in 1850 lbf in 350 l...

Page 8: ...PVG 100 Proportional Valves 520L0888 Rev BB Feb 2015 Installation of lever Pressure setting PVP P106 007E Base with an angle of 22 5 Base with an angle of 37 5 P106 008E PVP CC PVP OC 360 120 bar 360...

Page 9: ...ition 1 Make sure the system is supplied with hydraulic power 2 Connect supply voltage UDC Signal voltage 0 5 x UDC or cut off the signal voltage US on pin 2 A B max 2 0 08 m a x 2 0 0 8 Lever travel...

Page 10: ...Nm 0 94 in 400 lbf in 2 20 mm 5 Nm 0 79 in 44 lbf in Max operation pressure 350 bar 5076 bar Max coil surface temperature 155 C 311 F Rated voltage 12 V __ 24 V __ Current consumtion 22 C 71 6 F coil...

Page 11: ...Nm 0 87 in 45 lbf in 2 36 mm 85 Nm 1 42 in 750 lbf in Max operation pressure 350 bar 5076 bar Max coil surface temperature 155 C 311 F Rated voltage 12 V __ 24 V __ Current consumtion 22 C 71 6 F coil...

Page 12: ...12 Service and Parts Manual PVG 100 Proportional Valves 520L0888 Rev BB Feb 2015 PVMR disassembly P106 005 1 2 3 4 Installation...

Page 13: ...roportional Valves PVMR F assembly P106 006 1 2 3 4 Y X X X X Z Z X Y Z 8 0 5 Nm 15 2 Nm 4 1 Nm Tightening torque 70 4 5 lbf in 135 20 lbf in 35 9 lbf in Width across flats 5 mm 36 mm 11 mm PVMF 19 mm...

Page 14: ...00 Proportional Valves 520L0888 Rev BB Feb 2015 Standard main spool assembly for PVMR E101 291E 3 4 8 Nm 70 lbf in 8 Nm 70 lbf in 12 mm 11 mm 1 2 12 5 mm Note Spools must be installed with LS holes on...

Page 15: ...Service and Parts Manual PVG 100 Proportional Valves Standard float spool assembly for PVMF E101 290E 8 Nm 70 lbf in P A F 11 mm 8 Nm 70 lbf in 12 mm Note Spools must be installed with LS holes on B p...

Page 16: ...01 303E 25 3 4 5 6 7 11 12 12 17 24 23 27 1 2 26 10 11 12 12 20 19 18 21 22 11 12 12 15 14 13 11 12 12 16 4 mm 20 Nm 177 lbf in 6 mm 35 Nm 310 lbf in 4 Nm 35 lbf in 4 mm 41 mm 85 Nm 750 lbf in 3 Nm 25...

Page 17: ...ad 631X2036 4 4 4 4 11 Plug 9 16 18 UNF thread 4 4 4 4 12 O ring 11 9 x 1 98 0 47 x 0 08 4 4 4 4 12 Washer 13 5 x 17 5 x 1 5 0 53 x 0 69 x 0 06 4 4 4 4 13 LS relief valve 155L6485 1 1 1 1 1 1 1 1 14 P...

Page 18: ...520L0888 Rev BB Feb 2015 Service parts E101 305E 85 Nm 750 lbf in 17 mm 11 10 9 2 Nm 17 5 lbf in 2 5 mm 8 7 6 5 4 3 2 1 36 mm 85 Nm 750 lbf in 19 24 mm 35 40 Nm 310 354 lbf in 18 16 20 17 15 13 14 1 1...

Page 19: ...06 x 0 08 1 1 5 O ring 26 7 x 1 78 1 05 x 0 07 1 1 6 Spring 1 1 7 Orifice M5 x 0 5 dia 0 2 x 0 02 2 2 8 Spool 1 1 9 Plug item 10 included 1 10 O ring 30 3 x 2 4 1 19 x 0 09 1 11 Insert item 9 and 10 i...

Page 20: ...BB Feb 2015 6 mm 35 3 Nm 310 5 lbf in 11 12 16 15 14 13 Service tool torque 20 Nm 177 lbf in 17 16 16 25 24 23 6 mm 35 3 Nm 310 5 lbf in 6 mm 35 3 Nm 310 5 lbf in 17 13 mm 85 Nm 750 lbf in 18 19 20 2...

Page 21: ...5 x 1 5 0 53 x 0 69 x 0 06 3 3 2 2 12 O ring 11 9 x 1 98 0 47 x 0 08 3 3 2 2 13 LS relief valve 1 1 1 1 1 1 1 1 14 Plastic cap 155L6377 1 1 1 1 1 1 1 1 15 Plastic plug w O ring 1 5 16 12 UNF thread 1...

Page 22: ...Nm 115 lbf in 10 11 12 10 mm 60 Nm 44 lbf ft 18 3 16 15 625 in 140 Nm 103 lbf ft 13 14 5 5 19 21 20 1 2 3 4 5 6 7 9 13 mm 25 Nm 221 lbf in 27 mm 60 Nm 44 lbf ft 22 22 22 Service tool 20 Nm 177 lbf in...

Page 23: ...lug 9 16 18 UNF thread 3 12 Washer 13 5 x 17 5 x 1 5 0 53 x 0 69 x 0 06 3 12 O ring 11 9 x 1 98 0 47 x 0 08 3 13 LS relief valve 155L6485 1 1 14 Plastic cap 155L6377 1 1 15 O ring 29 72 x 2 95 1 17 x...

Page 24: ...BB Feb 2015 Service parts E101 311E 13 6 4 11 7 PVLP 9 8 PVLA 10 10 10 3 12 5 3 1 2 13 mm 40 Nm 354 lbf in 27 mm 60 Nm 44 lbf ft same as opposite side of housing 13 6 11 PVB basic module PVLA anti cav...

Page 25: ...2 2 2 Seal kit includes item 10 12 and 13 11016018 1 1 1 1 1 1 1 1 Post compensated w pilot operated check valves on work port A and B Type Description Code number G 3 4 thread 1 1 16 14 thread Withou...

Page 26: ...ice and Parts Manual PVG 100 Proportional Valves 520L0888 Rev BB Feb 2015 Service parts E101 313E 7 6 2 7 1 4 10 5 10 13 mm 40 Nm 354 lbf in PVT PVTI end plate PVT100 tank module PVTL 100 32 interface...

Page 27: ...156H7057 1 1 1 10 Plug w O ring 157B2002 1 1 1 1 1 1 End plate with tank port and PVLP shock valve facility Type Description Code number G 1 1 4 thread 1 5 8 12 thread PVT End plate with tank port and...

Page 28: ...rvice and Parts Manual PVG 100 Proportional Valves 520L0888 Rev BB Feb 2015 Service parts E101 316E PVT PVB 3 2 1 17 mm 38 42 Nm 28 31 lbf ft 5 6 6 6 7 8 5 6 6 9 7 6 8 9 PVAS assembly kit for PVP with...

Page 29: ...x 0 63 x 0 1 18 16 14 12 10 8 6 4 6 O ring 5 0 x 2 0 0 19 x 0 08 29 26 23 20 17 14 11 8 7 O ring 24 0 x 3 0 0 94 x 0 12 18 16 14 12 10 8 6 4 8 O ring 20 0 x 3 0 0 79 x 0 12 9 8 7 6 5 4 3 2 9 O ring 14...

Page 30: ...vice and Parts Manual PVG 100 Proportional Valves 520L0888 Rev BB Feb 2015 Service parts E101 318E PVTI PVB 3 2 38 42 Nm 28 31 lbf ft 5 6 6 6 7 8 5 6 6 9 7 6 8 9 1 10 mm PVAS assembly kit for PVP with...

Page 31: ...M10 x 1 5 3 3 3 3 3 3 3 3 2 Washer 3 3 3 3 3 3 3 3 3 Stay bolt M10 x 111 mm 4 37 in 3 Stay bolt M10 x 159 mm 6 26 in 3 Stay bolt M10 x 207 mm 8 15 in 3 Stay bolt M10 x 255 mm 10 04 in 3 Stay bolt M10...

Page 32: ...in Float B port Mechanical float 6 3 8 Nm 70 lbf in 11 7 8 5 1 3 9 3 1 11 mm 8 Nm 70 lbf in Main spool 8 Nm 70 lbf in 2 6 3 4 5 4 12 mm Detent Friction detent 8 Nm 70 lbf in 8 Nm 70 lbf in 3 10 6 3 4...

Page 33: ...Spring hydraulic actuation 155L7504 1 6 Tension rod 1 1 1 1 7 Spring stop float position gold 1 1 8 Bushing float position 1 1 9 Float position B port item 3 included 155L9152 1 10 Friction detent ite...

Page 34: ...PVG 100 Proportional Valves 520L0888 Rev BB Feb 2015 E101 322E 7 4 5 6 2 1 3 10 mm 8 Nm 70 lbf in 3 mm 5 mm 8 Nm 70 lbf in 13 mm 8 Nm 70 lbf in 6 mm 11 8 10 8 10 9 9 4 mm 7 5 Nm 66 lbf in Service part...

Page 35: ...ustable without lever 37 5 157B3194 PVM Non adjustable without lever 22 5 157B3195 Item Description Code No 1 Seal nut 681X8270 2 2 2 2 2 2 Threaded pin 681X0323 2 2 2 2 2 3 Screw M6 x 15 SHCS 4 4 4 4...

Page 36: ...nal Valves 520L0888 Rev BB Feb 2015 Service parts E101 324E 24 5 mm 8 Nm 70 lbf in PVH PVMD PVMR PVMF 24 24 35 33 22 32 22 21 22 21 23 25 26 31 30 29 28 27 19 mm PVMR 11 mm PVMF 4 Nm 35 lbf in 36mm 15...

Page 37: ...2 x 0 08 1 1 4 4 1 23 Cover 1 24 Screw M6 x 15 4 4 4 4 4 25 Cover PVMF PVMR 1 26 O ring 19 3 x 2 4 0 76 x 0 09 PVMF PVMR 1 1 27 Plug PVMF 1 27 Plug PVMR 1 28 Ball 5 mm 0 5 PVMF PVMR 3 3 29 Spring PVMR...

Page 38: ...VG 100 Proportional Valves 520L0888 Rev BB Feb 2015 E101 326E PVEH PVES 3 5 6 9 10 11 12 13 9 9 8 7 5 9 10 11 12 13 9 9 8 7 PVEO PVEO R 4 8 Nm 70 lbf in 5 mm 8 Nm 70 lbf in 5 mm Service parts Electric...

Page 39: ...1 1 1 1 1 1 9 O ring 10 0 x 2 0 0 39 x 0 08 3 3 3 3 3 3 3 3 3 10 Filter 1 1 1 1 1 1 1 1 1 11 O ring 4 0 x 1 0 0 16 x 0 04 3 3 3 3 3 3 3 3 3 12 Check valve 2 2 2 2 2 2 2 2 2 13 Orifice 1 0 mm 0 04 1 1...

Page 40: ...ev BB Feb 2015 E101 332E PVEA PVEH PVES 5 6 9 10 11 12 13 9 9 8 7 5 6 9 10 11 12 13 9 9 8 7 2 PVEA DI PVEH DI PVED 3 2 PVEO PVO R 5 9 10 11 12 13 9 9 8 7 2 8 Nm 70 lbf in 5 mm 8 Nm 70 lbf in 5 mm 8 Nm...

Page 41: ...7 0 hysteresis active fault monitoring 11 32 volt AMP conn 157B4834 0 hysteresis passive fault monitoring 11 32 volt AMP conn 157B4835 PVED 0 hyst passive or acrive fault monitoring 11 32 volt AMP 157...

Page 42: ...8 Rev BB Feb 2015 Seal kits P106 300E Module Code No Page No PVM PVH PVMD PVMR PVMF 157B3999 35 37 PVEO PVEA PVEH PVES PVEH DI PVED 157B4997 39 41 PVPV PVPF PVB PVT PVTI for each sealing face 11003451...

Page 43: ...43 520L0888 Rev BB Feb 2015 Service and Parts Manual PVG 100 Proportional Valves Notes...

Page 44: ...Steering y y Integrated Systems y y Joysticks and Control Handles y y Microcontrollers and Software y y Open Circuit Axial Piston Pumps y y Orbital Motors y y PLUS 1 GUIDE y y Proportional Valves y y...

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