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This section is intended for personnel assigned to install the motor on the machine or system for which
the unit has been purchased. Therefore the importance of this section is emphasized since the optimum
operation of group machine/system – motor is the consequence of correct assembly of the parts; the
correct installation will limit the sources of danger for people working near to the structure.

Installation

Installation of OMS, OMT and OMV motor to the system

When assembling the motor in the machine/system it is the builder’s responsibility that the parts used
conform to the ATEX directive and that the components are assembled and running according to the
operational data/design found in product data sheets and instructions.

Only use the motor as required by the explosion protection shown on the name plate.

Always ensure that the following is maintained:

The supporting frame, chassis, or structure of equipment containing the motor shall be constructed
of electrically conducting material and shall be so arranged as to provide a leakage path to earth
(ground) for any static electricity which occurs on the motor.

It is compulsory to use oils whose inflammable degree is at least 50K above the maximum surface
temperature of the motor. Maximum surface temperature for Group IIG and IID can be found under 

T

codes and maximum surface temperature for OMS, OMT and OMV motors

 on page 6.

Make sure that all type of accessory installed on the motor are ATEX certified and have been installed
in accordance with ATEX requirements.

There are no creeping metal elements external to the motor.

There are no plastic parts that might accumulate electrostatic; or they are shielded.

Do not connect any object with an electrical resistance greater than 10

9

 Ω to the motor.

The maximum permissible oil and ambient temperature is monitored and not exceeded for the
category and temperature class of the associated zone.

For installation in zones 21 and 22 the user has to adopt a scheduled periodic clearing plan of the
motor surface and recesses to prevent more than 5 mm thickness of dust deposits.

Regarding the assembly flange on the machine/system where the motor has to be installed: the relevant
surface has to be perfectly smooth, completely de-greased and non-deforming.

It is necessary to verify the perfect aligment between the motor output shaft and the counter part – the
fitment between motor shaft and application’s driven shaft must be executed so that no radial or axial
pre-load is generated – these extra loads reduce the bearings expected lifetime.

151-2062.10

User Manual

ATEX instruction for OMS, OMT and OMV

Installation, operation and maintenance

 

12 | 

©

 Danfoss | September 2016

11160602 | AQ00000213en-US0103

Summary of Contents for OMS

Page 1: ...User Manual ATEX instruction for OMS OMT and OMV Special conditions for safe use powersolutions danfoss com...

Page 2: ...f revisions Date Changed Rev September 2016 Minor updates 0103 March 2016 Minor updates 0102 April 2015 First edition AA User Manual ATEX instruction for OMS OMT and OMV 2 Danfoss September 2016 11160...

Page 3: ...OMV motors 10 Temperature and viscosity 10 Ambient temperature 10 Oil temperature 10 Viscosity 10 Filtering 11 Painting of the motor 11 Installation operation and maintenance Installation 12 Installa...

Page 4: ...llowed Hydraulic system problems Modification of the product Operations executed by personnel not properly trained or not assigned to such a kind of operations Product safety The safety of the product...

Page 5: ...s on operating conditions like e g ambient and oil temperature Production place and date of the motor OMT sample The production location and date of the motor is shown at the first 5 digits of the ser...

Page 6: ...motors Maximum fluid and ambient temperature Maximum oil temperature Maximum ambient temperature 20 C 68 F 40 C 104 F 60 C 140 F 40 C 104 F T5 T5 T4 60 C 140 F T5 T4 T4 80 C 176 F T4 T4 T4 OMTS motors...

Page 7: ...ure Dusty environment D OMS OMSW motors Maximum surface temperatures Maximum oil temperature Maximum ambient temperature 20 C 68 F 40 C 104 F 60 C 140 F 40 C 104 F 115 239 135 275 155 311 60 C 140 F 1...

Page 8: ...0 F 90 194 100 212 110 230 80 C 176 F 105 221 115 239 125 257 Above maximum surface temperatures are without any deposited dust on the motors The possible insulation effect of a dust layer on the surf...

Page 9: ...alve drive E Check valve F Disc valve All parts included in the motors are designed to provide long service life i e long service life with high efficiency and a minimum level of required service Tech...

Page 10: ...OMT and OMV motors on page 6 In general the ambient temperature should be between 30 C 22 F and 90 C 210 F to ensure that the shaft seal retains its sealing capacity Oil temperature Maximum oil temper...

Page 11: ...el to ensure problem free operation The recommended maximum level of contamination in systems with Danfoss hydraulic orbital motors is 22 20 16 ISO 4406 1999 Painting of the motor W Warning Danfoss AT...

Page 12: ...surface temperature for Group IIG and IID can be found under T codes and maximum surface temperature for OMS OMT and OMV motors on page 6 Make sure that all type of accessory installed on the motor ar...

Page 13: ...um pressure on the shaft seal is exceeded i e the life of the shaft seal can otherwise be significantly reduced We always recommend a drain line when A short motor bearing less motor is built together...

Page 14: ...eaded unions Use only the seals supplied such as O rings steel washers Make sure that all couplings are completely tightened to prevent leakage never use more torque than max values given in instructi...

Page 15: ...ction Oxidation mineral oil gets oxidized proportional to the usage degree and operating temperature The oxidation of oil is evident because of its change of color bad smell acidity increase and becau...

Page 16: ...tions for securing the machine Personal safety W Warning Protect yourself from injury Use proper safety equipment including safety glasses at all times Flammable cleaning solvents W Warning Some clean...

Page 17: ...EU declaration of Conformity for OMS OMT and OMV orbital motor User Manual ATEX instruction for OMS OMT and OMV Declaration Danfoss September 2016 11160602 AQ00000213en US0103 17...

Page 18: ...User Manual ATEX instruction for OMS OMT and OMV Danfoss September 2016 11160602 AQ00000213en US0103 19...

Page 19: ...User Manual ATEX instruction for OMS OMT and OMV 20 Danfoss September 2016 11160602 AQ00000213en US0103...

Page 20: ...6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No...

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