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particles and heat out of the system. To ensure that hydraulic components operate without problems
and have long operating life it is therefore vital to select the correct oil type with the necessary additives.

Mineral oils for OMS, OMT and OMV motors

For systems containing Danfoss hydraulic motors mineral hydraulic oil with anti-wear additives, type HLP
[DIN 51524] or HM (ISO 11158) must be used.

Mineral oils without anti-wear additives or engine oils can also be used, provided operating conditions
are suitable.

W

Warning

It is compulsory to use oils whose inflammable degree is at least 50K above the maximum surface

temperature of the motor. Maximum surface temperature for Group IIG and IID can be found under:

T

codes and maximum surface temperature for OMS, OMT and OMV motors

 on page 6.

Mixing oils of different brands or different oils of the same brand may lead to the formation of sediment
and sludge. Consequently a rapid, irreversible deterioration of the system is induced.

Temperature and viscosity

Ambient temperature

Maximum ambient temperature depends on the requested ATEX class needed – please see 

T codes and

maximum surface temperature for OMS, OMT and OMV motors

 on page 6.

In general the ambient temperature should be between -30 °C [-22 °F] and +90 °C [+210 °F] to ensure that
the shaft seal retains its sealing capacity.

Oil temperature

Maximum oil temperature depends on the requested ATEX class needed – please see 

T codes / Maximum

surface temperature

.

Under normal operating conditions it is recommended to keep the temperature in the range of 30 °C [86
°F] to 60 °C [140 °F].

Fluid temperature affects the viscosity of the fluid and resulting lubricity and film thickness. High
temperatures can also limit seal life, at most nonmetallic materials are adversely affected by use at
elevated teperatures.

Fluids may break down or oxidize at high temperature, reducing their lubricity and resulting in reduced
life of the unit. Oil life is greatly reduced if its temperature e60 °C [+140 °F]. As a general rule, oil
life is halved for each 8 °C [46 °F] its temperature e60 °C [+140 °F].

Viscosity

Maintain fluid viscosity within the recommended range for maximum efficiency and bearing life.
Minimum viscosity should only occur during brief occasions of maximum ambient temperature and
severe duty cycle operation. Maximum viscosity should only occur at cold start. Limit speeds until the
system warms up.

User Manual

ATEX instruction for OMS, OMT and OMV

Technical information

 

10 | 

©

 Danfoss | September 2016

11160602 | AQ00000213en-US0103

Summary of Contents for OMS

Page 1: ...User Manual ATEX instruction for OMS OMT and OMV Special conditions for safe use powersolutions danfoss com...

Page 2: ...f revisions Date Changed Rev September 2016 Minor updates 0103 March 2016 Minor updates 0102 April 2015 First edition AA User Manual ATEX instruction for OMS OMT and OMV 2 Danfoss September 2016 11160...

Page 3: ...OMV motors 10 Temperature and viscosity 10 Ambient temperature 10 Oil temperature 10 Viscosity 10 Filtering 11 Painting of the motor 11 Installation operation and maintenance Installation 12 Installa...

Page 4: ...llowed Hydraulic system problems Modification of the product Operations executed by personnel not properly trained or not assigned to such a kind of operations Product safety The safety of the product...

Page 5: ...s on operating conditions like e g ambient and oil temperature Production place and date of the motor OMT sample The production location and date of the motor is shown at the first 5 digits of the ser...

Page 6: ...motors Maximum fluid and ambient temperature Maximum oil temperature Maximum ambient temperature 20 C 68 F 40 C 104 F 60 C 140 F 40 C 104 F T5 T5 T4 60 C 140 F T5 T4 T4 80 C 176 F T4 T4 T4 OMTS motors...

Page 7: ...ure Dusty environment D OMS OMSW motors Maximum surface temperatures Maximum oil temperature Maximum ambient temperature 20 C 68 F 40 C 104 F 60 C 140 F 40 C 104 F 115 239 135 275 155 311 60 C 140 F 1...

Page 8: ...0 F 90 194 100 212 110 230 80 C 176 F 105 221 115 239 125 257 Above maximum surface temperatures are without any deposited dust on the motors The possible insulation effect of a dust layer on the surf...

Page 9: ...alve drive E Check valve F Disc valve All parts included in the motors are designed to provide long service life i e long service life with high efficiency and a minimum level of required service Tech...

Page 10: ...OMT and OMV motors on page 6 In general the ambient temperature should be between 30 C 22 F and 90 C 210 F to ensure that the shaft seal retains its sealing capacity Oil temperature Maximum oil temper...

Page 11: ...el to ensure problem free operation The recommended maximum level of contamination in systems with Danfoss hydraulic orbital motors is 22 20 16 ISO 4406 1999 Painting of the motor W Warning Danfoss AT...

Page 12: ...surface temperature for Group IIG and IID can be found under T codes and maximum surface temperature for OMS OMT and OMV motors on page 6 Make sure that all type of accessory installed on the motor ar...

Page 13: ...um pressure on the shaft seal is exceeded i e the life of the shaft seal can otherwise be significantly reduced We always recommend a drain line when A short motor bearing less motor is built together...

Page 14: ...eaded unions Use only the seals supplied such as O rings steel washers Make sure that all couplings are completely tightened to prevent leakage never use more torque than max values given in instructi...

Page 15: ...ction Oxidation mineral oil gets oxidized proportional to the usage degree and operating temperature The oxidation of oil is evident because of its change of color bad smell acidity increase and becau...

Page 16: ...tions for securing the machine Personal safety W Warning Protect yourself from injury Use proper safety equipment including safety glasses at all times Flammable cleaning solvents W Warning Some clean...

Page 17: ...EU declaration of Conformity for OMS OMT and OMV orbital motor User Manual ATEX instruction for OMS OMT and OMV Declaration Danfoss September 2016 11160602 AQ00000213en US0103 17...

Page 18: ...User Manual ATEX instruction for OMS OMT and OMV Danfoss September 2016 11160602 AQ00000213en US0103 19...

Page 19: ...User Manual ATEX instruction for OMS OMT and OMV 20 Danfoss September 2016 11160602 AQ00000213en US0103...

Page 20: ...6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No...

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