Danfoss ICAD 1200A Installation, Programming, And Troubleshooting Manual Download Page 14

Quick Start Guide | ICM/ICAD Motorized Valves - Installation, Programming, and Troubleshooting

© Danfoss | DCS (MWA) | 2016.07

DKRCI.EI.HT0.B3.22 | 520H4763 | 14

Troubleshooting

Overview

The ICAD actuator has a number of very useful service parameters which should always be consulted first.  

In addition, a manual tool should always be available to manually close the valve completely in the event 

the ICAD has failed.  When using the manual tool, turn the tool clockwise to open the valve and counter-

clockwise to close the valve.

NOTE: 

When rotating the valve manually you are changing the position of the valve to a value different 

than what is in the actuator’s memory.  Therefore, a calibration must be performed when ICAD is 

remounted to the valve.  If power is cut from the actuator prior to using the manual tool or after 

the valve has been adjusted, no problem will occur as the valve will automatically recalibrate itself 

once power is restored.  Power can easily be disconnected and reconnected by unscrewing and then 

reconnecting the power cable from the ICAD actuator.

Service parameter (View only)

Alarms

Description

ICAD 

parameter

Min

Max

Unit

Comments

OD %

¡50

0

100

%

ICM valve Opening Degree

AI [mA]

¡51

0

100

mA

Analog input signal

AI [V]

¡52

0

100

V

Analog input signal

AO [mA]

¡53

0

100

mA

Analog output signal

DI Digital input Status

¡54

0

1

-

DI signals. Depending of ¡02 

If ¡02  = 2, one digit is shown. 

0 : DI1 = OFF

1 : DI1 = ON

If ¡02 = 3, two digits are shown.  

00 : DI1 = OFF, DI2 = OFF 

10 : DI1 = ON, DI2 = OFF 

01 : DI1 = OFF, DI2 = ON 

11 : DI1 = ON, DI2 = ON

DO Status for ICM closed

¡55

0

1

-

1: DO = ON when OD < 3 %; 

0: DO = OFF

DO status for ICM opened

¡56

0

1

-

1: DO = ON when OD > 97 %

0: DO = OFF

DO Alarm status

¡57

0

1

-

1: DO = ON when a Alarm is detected

0: DO = OFF

Display mP SW ver. 

¡58

0

100

-

Software version for display microprocessor

Motor mP SW ver. 

¡59

0

100

-

Software version for motor microprocessor 

Description

ICAD alarm text

Definition of event

Comments

No Valve type selected

A1

Alarm ON

At start-up A1 will be displayed until parameter ¡26 is set

Controller fault

A2

Alarm ON

Internal fault inside electronics. 

Carry out:

1) Power OFF and Power ON 

If A2 still active.

2)  Make a Reset to factory setting

If A2 still active. Return ICAD to Danfoss

Analog input error

A3

Alarm ON

Not active if ¡01 = 2, or ¡02 = 2

When ¡03 = 1 and AI A > 22 mA

When ¡03 = 2 and AI A > 22 mA

or AI A < 2 mA

When ¡03 = 3 and AI A > 12 V

When ¡03 = 4 and AI A > 12 V

or AI A < 1 V

Low voltage of fail safe 

Supply

A4

Alarm ON

If 5 V < fail safe supply

<18 V. Enabled by ¡08

Check supply to ICAD

A5

Alarm ON

If supply voltage < 18 V

Calibration extended failed

A6

Alarm ON

Check valve type selected.

Check presence of foreign debris inside ICM valve

Thermal overload

A8

Alarm ON

ICAD stepper motor temperature too high

Valve locked

A9

Alarm ON

Only active if i16 = 1

If the ICM valve is locked for more than 15 seconds (unable to reach its requested 

position) A9 will flashin display.

A9 alarm can only be reset by Power OFF/ON of ICAD

Note: old alarms that may not be active anymore will be saved and listed in paramenter i11

Summary of Contents for ICAD 1200A

Page 1: ...ough 65 the function module and top cover are one part the ICAD motor actuator the brains of the valve Actuator ICAD 600A ICAD 1200A Old ICAD 600 Old ICAD 900 Old ICAD 1200 Valve Size ICM 20 ICM 40 ICM 20 ICM 40 ICM 40 Valve Size ICM 25 ICM 50 ICM 25 ICM 50 ICM 50 Valve Size ICM 32 ICM 65 ICM 32 ICM 65 ICM 65 Valve Size ICM 100 ICM 100 Valve Size ICM 125 ICM 125 Valve Size ICM 150 ICM 150 ICM ICAD...

Page 2: ...HT0 B3 22 520H4763 2 Contents Page ICM ICAD overview 1 Identifying ICM sizes 3 1st and 2nd generation ICAD differences 4 Installation 5 Wiring the ICAD actuator 7 Electrical data 7 ICAD Programming 11 Pre start up checklist 13 Troubleshooting Overview 14 Service parameters 14 Alarms 14 Tips 15 Frequently asked questions 16 ...

Page 3: ... cone which forms more of a conical shape Identifying ICM sizes All ICM sizes except ICM 20 have a stainless steel ID tag located around the valve stem on the top cover which the ICAD mounts on When the ICAD is mounted it can be difficult to locate this The sticker on the valve body of the large valves states ICV and the valve size because the body is shared between the ICM motor valves ICS pilot ...

Page 4: ... whereas the 2nd generation has the cables mounted on connectors located in the aluminum body Note The wire colors are different between the two generations and the following is a table with the differences and pictures of old and new generation 1st Generation ICAD 2nd Generation ICAD Power cable 3 wire 19 24 V d c fail safe supply White Black 24 V d c Brown White 24 C d c GND Green Brown Communic...

Page 5: ...se a 13mm socket and to remove the ICM20 B66 ICM 20 B or ICM20 C valve seat use a 12 mm hex key ICM 25 to 65 1 to 2 1 2 valves the integrated bonnet and function module should be removed as shown in the figure ICM 100 to 150 4 to 6 valves the function module and bonnet are separate pieces and do not need to be removed prior to welding However some form of arc welding should beusedtoweldthevalveint...

Page 6: ...l the bolts and torque to the following specifications 5 Install the ICAD Motor on the ICM valve The ICM valve must not be in its full opened position while the ICAD motor is calibrated with the valve at a later step Therefore if the opening degree of the ICM valve was changed from the factory setting it should be set to an opening degree between 0 and 75 using the manual magnet tool To easily ens...

Page 7: ...50 Ώ OFF contact impedance 100 k Ώ Digital Output 3 pcs NPN transistor output External Supply 5 24 VDC same supply as for ICAD can be used but note that galvanically isolated system will be spoiled Output Load 50 Ώ Load Max 50 mA Electrical data Communication connector cable Ref Color Description A Black Common Alarm B Brown ICM fully open C Red ICM fully closed D Orange GND ground E Yellow 0 4 20...

Page 8: ... input for valve position feedback Passive 4 20 mA PLC input for valve position feedback Black Optional UPS battery back up Active 4 20 mA PLC output to control ICAD Power supply cable Control cable Terminal box customer supplied Wiring diagram showing ICAD wired to a Danfoss EKC controller Note For instructions on completely wiring an EKC controller please see the relevant EKC controller manual O...

Page 9: ...nal ICAD ICM Valve Position Feedback ICAD 2nd gen blue 24 V AC L N 1 2 3 orange ICAD 2nd gen 2010 yellow brown white 24 V 15 V 5 V COM AI 5 AI 4 AI 3 AI 2 AI 1 COM COM DI 2 DI 1 COM R120 CAN H CAN L GND R GND D D COM AO 1 CAN RJ 24 V DC 1 15 16 17 18 19 20 21 22 23 24 2 3 4 5 6 7 8 9 10 11 12 13 14 Upper level Wiring diagram showing ICAD wired to a Danfoss EKE controller Note For instructions on c...

Page 10: ...range White Brown 24 V d c Power Supply Power Supply Black Optional UPS battery back up Wiring diagram showing ICAD digital outputs wired with customer supplied auxiliary relays NOTE The same 24 V d c power that powers the ICAD can be used with the ICAD digital outputs to power auxiliary relays or other small load devices but the system will no longer be galvanically isolated White Black Brown Gre...

Page 11: ...egree in unless there is an alarm or the parameter list is being viewed The display will also indicate Mod if being controlled by an analog input signal modulating mode or if being controlled by digital inputs the display will indicate Low Med or High depending on the speed setting 5 The ICAD actuator can be connected to a 24 V d c UPS uninterruptable power supply and can be programmed for a speci...

Page 12: ... setting 50 If ICM is opening and 04 33 or ICM is closing and 14 33 Low is displayed If ICM is opening and 33 If 04 66 or ICM is closing and 33 If 14 66 Med is displayed If ICM is opening and 04 67 or ICM is closing and 14 67 High is displayed Automatic calibration 05 0 2 0 No Not active before 26 has been operated Always auto reset to 0 CA will flash in the display during calibration if Enter pus...

Page 13: ...M 32 with ICAD 600A 4 ICM 40 with ICAD 1200A 5 ICM 50 with ICAD 1200A 6 ICM 65 with ICAD 1200A 7 ICM 100 with ICAD 1200A 8 ICM 125 with ICAD 1200A 9 ICM 150 with ICAD 1200A Parameter list continued It is possible to restore the original factory settings to the ICAD by the following procedure 1 Remove the power supply 2 Activate the up arrow and the down arrow push buttons at the same time 3 While ...

Page 14: ...DI1 ON If 02 3 two digits are shown 00 DI1 OFF DI2 OFF 10 DI1 ON DI2 OFF 01 DI1 OFF DI2 ON 11 DI1 ON DI2 ON DO Status for ICM closed 55 0 1 1 DO ON when OD 3 0 DO OFF DO status for ICM opened 56 0 1 1 DO ON when OD 97 0 DO OFF DO Alarm status 57 0 1 1 DO ON when a Alarm is detected 0 DO OFF Display mP SW ver 58 0 100 Software version for display microprocessor Motor mP SW ver 59 0 100 Software ver...

Page 15: ...ngs on the module for ICM 25 and larger For size ICM 20 make sure valve seat is installed The valve does not appear to be moving to the correct position Check service value 51 This is the mA input from the control system The degree of opening is linearly proportional to the mA input For example if 4 20 mA was chosen as the input range and the service value shows 12mA the valve should be 50 open So...

Page 16: ...ve is approximately 50 watts How can I monitor the valve position remotely The control wiring bundle provides for a 4 to 20 mA or 0 to 20 mA signal output with the blue and orange wires The signal can be sent to A remote display A PLC or PC Another ICAD actuator to provide the same input signal daisy chain At what minimum OD mA will the ICAD automatically close and calibrate The ICAD will automati...

Page 17: ...Quick Start Guide ICM ICAD Motorized Valves Installation Programming and Troubleshooting Danfoss DCS MWA 2016 07 DKRCI EI HT0 B3 22 520H4763 17 ...

Page 18: ... Danfoss DCS MWA 2016 07 DKRCI EI HT0 B3 22 520H4763 18 www danfoss us Industrial_Refrigeration ...

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