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Cut the braid screen

5. Cut a piece of length D of the inner sheath shown below in the Figure

Cutting the inner sheath

. The

length D must equal to the length of the cable lug body.

Cutting the inner sheath

6. Make sure that the conducting strands of the cable are completely free of silicone and other

impurities. Put the cable inside the cable lug body, and crimp the cable lug twice in different places.
See Figure below.

User Guide

EM-PMI300-T310

Installation

38 |

©

Danfoss | April 2023

BC265858156812en-000202

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Summary of Contents for EM-PMI300-T310

Page 1: ...User Guide Motor Generator EM PMI300 T310 www danfoss com...

Page 2: ...Revision history Table of revisions Date Changed Rev April 2023 Minor modifications and improvements 0202 User Guide EM PMI300 T310 2 Danfoss April 2023 BC265858156812en 000202...

Page 3: ...r 20 Mounting structure 21 Supporting structure requirements 21 Shaft alignment and load 22 Transportation and storage Transportation 25 Receiving and unpacking 25 Lifting 25 Storage 27 Extended stora...

Page 4: ...d lubrication 53 Cooling system maintenance 56 Dismounting Troubleshooting Aftersales Service policy 60 Service parts 60 Disposal Storage installation and maintenance checklists User Guide EM PMI300 T...

Page 5: ...llowing naming convention is used to refer to the electric machine frame model EM PMI300 T310 XXXX XX The naming codes of the electric machine Part of the name Meaning EM Electric Machine PMIXXX or PM...

Page 6: ...on insulated bearings Non insulated bearings BIN Insulated bearing in N end Insulated bearing in N end BIA Insulated bearing in both ends Insulated bearing in both ends Rotation sensor resolver None N...

Page 7: ...th the Directive 2006 42 EC when the EM PMI electric machines are fitted into machinery Warranty Danfoss offers warranty against defects in workmanship and materials for its products for a period of t...

Page 8: ...sted Permanent Magnet S1 Duty type according to the IEC60034 Continuous running duty S9 Duty type according to the IEC60034 Duty with non periodic load and speed variations Responsibility of the manuf...

Page 9: ...ous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION may a...

Page 10: ...anent damage to the eye could be caused if bearing grease melted nitrile rubber radial lip seal glycol or other fluids splash Use hearing protective equipment when you work on the electric machine Hea...

Page 11: ...ed operated or repaired If necessary perform a special electromagnetic compatibility EMC test on the installation EMC stands for Electromagnetic compatibility It is the ability of electric equipment t...

Page 12: ...r buses The electric machines feature Synchronous Reluctance assisted Permanent Magnet SRPM motor technology having several advanced features Extremely compact and robust structure High efficiency thr...

Page 13: ...ithout appropriate personal protective equipment Using electric machine parts like frame shaft end or terminal box for climbing or for support for other structures Causing any kind of impact forces to...

Page 14: ...aving embedded permanent magnets in the rotor structure This structure makes the electric machine mechanically more stable and capable of higher speed operations See Figure below illustrating the magn...

Page 15: ...nsing inside the machine enclosure Overview of electric machine system Connections and interfaces The electric machines are connected mechanically and electrically as a part of a machinery or as a par...

Page 16: ...and D end BHS option dependent 7 Grease escape connection N end and D end BHS option dependent Rating plate Each electric machine has a rating plate which can be found on the machine frame The rating...

Page 17: ...low l min Pole pairs Number of magnetic pole pairs of the machine Tc Rated coolant liquid input temperature C Mounting Allowed mounting position according to IEC60034 7 Mass Mass of the electric machi...

Page 18: ...ightening torque tolerance is 5 of the specified tightening torque unless otherwise stated Use threadlocking adhesive for RST bolts Do not install dry screws or other fastening equipment Add suitable...

Page 19: ...t least one PT100 temperature sensor in the windings The amount of the sensors depend on the options chosen The temperature signal s can be read out from the measurement connector of the machine You c...

Page 20: ...ne use If the electric machine is driven with an inverter from a supplier other than Danfoss Editron the electric machine performance may differ from rated values The optimum performance of the electr...

Page 21: ...iently rigid to prevent vibrations and mechanical failures Necessary actions should be taken to avoid corrosion on the mating housing arrangement The supporting structure for the electric machine must...

Page 22: ...ibrations and shaft failures Flexible coupling does not compensate for excessive misalignment The type of the electric machine shaft is W50x2x24x8f Recommended female connection counterpart is of type...

Page 23: ...05 4000 6000 0 02 0 03 The values given might differ between coupling types Angular alignment of the shaft and mating structure Maximum angular misalignment values Non flexible coupling Flexible coupl...

Page 24: ...e information see document DOC 000454 Calculate the relevant values with the help of the document Contact Danfoss service at https danfosseditron zendesk com hc en gb or send email to editron service...

Page 25: ...n supports of the electric machine Check upon arrival and unpacking The electric machine and the package must be inspected immediately upon arrival Make sure that the rating plate data in the cover le...

Page 26: ...ing the correct lifting lugs eyes only Do not go under a lifted load Lifting slings cannot touch the electric machine during the lifting Lifting lugs eyes points for lifting slings and lifting positio...

Page 27: ...rosion Seal the cable exit holes and cooling bores for storage The electric machine must not be subject to any external vibrations during storage to avoid damage to the bearings Use anti condensation...

Page 28: ...pacemaker metal implants or hearing aids must consult a doctor before they enter the following areas Areas in which electric equipment and parts are operated Areas in which electric equipment with pe...

Page 29: ...tion resistance test Measure the insulation resistance of the electric machine before and after the installation of the electric machine Because of the structure of the electric machine it is possible...

Page 30: ...e information about this Contact Danfoss to obtain the document The electric machine uses the mounting option 1 with the standard bearing option but with the grease lubricated bearings it uses the mou...

Page 31: ...machine is mounted from its D end flange SAE4 transmission housing flange SAE4 flywheel housing is required as a mating flange 3 Align the electric machine with the mating housing alignment See Chapte...

Page 32: ...uded in the electric delivery Vertical assembly In vertical assembly follow the Steps given in the previous Section Horizontal assembly Mechanical mounting connections of the electric machine vertical...

Page 33: ...ts and seals to connect the electric machine to the water circuit Check for possible leaks after the piping and joints have been connected It is recommended to use coolant connector equipped with o ri...

Page 34: ...the high voltage connection box assembly You are allowed to open only the nuts and bolts that are specified here Only Danfoss professionals are allowed to open other nuts and bolts in the terminal bo...

Page 35: ...one connection box containing one three phase system the electrical connection principle from the inverter is shown in the Figure below Connection diagram for SINGLE option Cable gland assembly and po...

Page 36: ...e sealing 2 Cut the cable sheath at the distance A from the end of the cable see Figure below Pull the cut part of the sheath partly length B is from 10 to 15 mm off the cable as shown in the Figure T...

Page 37: ...and against the sheath of the cable as shown in Figure below Cable to the gland assembly 4 After the cable gland is in place remove the length A piece of the sheath and cut the braid screen cover from...

Page 38: ...ength of the cable lug body Cutting the inner sheath 6 Make sure that the conducting strands of the cable are completely free of silicone and other impurities Put the cable inside the cable lug body a...

Page 39: ...hole in the connection box and connect the cable lug to the connection point Use spring washer between the cable lug and the connection screw or nut Example of the connection is shown in Figure below...

Page 40: ...t makes it possible to remove the screws For example Loctite 221 Check the power cable shield grounding see Chapter Grounding connections Low voltage connections Electric machine can have a low voltag...

Page 41: ...the stator windings Check from the rating plate which pin configuration is valid Find the configuration for temperature and resolver measurements option in rating plate type field The electric machine...

Page 42: ...ND Temperature PT100 windings corresponds to pin6 PT100 Pin configuration with resolver RES1 Pin Description 1 Resolver RES_COSN 2 Resolver RES_SINN 3 Resolver EXCN 4 Temperature PT100 windings 5 Temp...

Page 43: ...100 P windings 2 Temperature 1 PT100 N windings 3 Temperature 2 PT100 P windings 4 Temperature 2 PT100 N windings 5 Temperature 3 PT100 P windings 6 Temperature 3 PT100 N windings 7 Temperature 4 PT10...

Page 44: ...nd the electric machine from its frame to make sure it functions correctly and safely Ground the cable shields of the power cables to make sure the electric machine functions correctly and safely Grou...

Page 45: ...ement device to the cable shield of one power cable in the inverter end of the cable 2 Connect the other terminal of the measurement device to the cable shield of an other power cable You can also use...

Page 46: ...humidity areas typically in marine environment when the machine is not running The electric machine can be equipped with anti condensation heater to avoid condensation issues The anti condensation he...

Page 47: ...of the electric machine might be hot Do not touch the electric machine during operation Entanglement hazard Do not touch the electric machine during operation Use the anti condensation heater if fitte...

Page 48: ...that the electric machine operates correctly and has a designed lifetime If you notice any deviations from the normal operation for example elevated temperatures noise or vibration stop the electric...

Page 49: ...re can be caused by dregs sediment accumulating in the cooling system tubes Try opening the possible blockage by changing the coolant flow direction See also Chapter Cooling system maintenance If the...

Page 50: ...tion 4 Remount the low voltage connector to its place When reading the temperature resistance values from the additional sensor add 15 C to the measured value This gives more correct estimation of the...

Page 51: ...ine Risk of electric shock when the connection box is open Voltage may be connected to the anti condensation heater Use correct personal protective equipment when you are near the electric machine Rea...

Page 52: ...resistance is correct Re connect if necessary X Anti condensation heater Check anti condensation heater connections and resistance if the option is installed If needed contact Danfoss X Cooling system...

Page 53: ...d by the manufacturer of the grease Make sure that the automatic greasing and the oil lubrication function correctly after you start the electric machine The bearing type of the electric machine can b...

Page 54: ...Greased for life BGL bearing option Greased for life bearings BGL option do not need relubrication during their lifetime The lifetime of the bearing depends on the mounting position of the electric m...

Page 55: ...t Use correct protective equipment heat resistant gloves when you handle the electric machine The information of bearing lifetime and bearing grease lifetime are estimations only to provide a magnitud...

Page 56: ...ic amount of grease into the grease nipple 5 If possible let the electric machine run approximately one hour to let the old grease exit 6 Install the plugs on the grease nipples and on the grease esca...

Page 57: ...page 25 Support the electric machine with lifting slings when dismounting 2 Loosen the mounting bolts For more information refer to Chapter Mounting the electric machine on page 31 3 If force is requi...

Page 58: ...e electric machine run for 10 min Clean the grease escape channel from solidified grease using brush if necessary Incorrect bearing grease Check that the used grease is of correct type Overloaded bear...

Page 59: ...manufacturer limits See Chapter Insulation resistance test Measure the winding resistance with a high precision DC resistance meter and compare to manufacturer specifications Replace the electric mach...

Page 60: ...in a single electric machine Maintenance procedures not described in this user guide require special tools and instructions Contact Danfoss for more information and purchasing Recommended service par...

Page 61: ...nnection box cover plate gasket 7 10358 1 Ventilation plug PMF 100444 Metal Vent 8 10323 1 Bearing N end Deep groove ball non insulated in N end BI0 option BGL SKF 6211 2RS1 C3 WT User Guide EM PMI300...

Page 62: ...Dispose of the electric machine and any of its parts by appropriate means in accordance with local laws and regulations User Guide EM PMI300 T310 Disposal 62 Danfoss April 2023 BC265858156812en 000202...

Page 63: ...ditions as specified see data sheet Mechanical installation Supporting structure as required Shaft alignment as specified see chapter Shaft alignment and load D end attachment bolt tightening torque 4...

Page 64: ...needed for the normal installation procedures Sealing of the screws may break Electric machine weekly maintenance checklist Date Electric machine and customer information Customer Electric machine typ...

Page 65: ...dure failed Electric machine monthly maintenance checklist N A PASS FAIL General construction Noise or vibration during operation in general Cleanliness of the enclosure and connected parts Electrical...

Page 66: ...maintenance checklist Acceptance N A PASS FAIL General construction Noise or vibration during operation in general Mounting bolt tightness D end attachment bolt tightening torque 40 Nm N end attachme...

Page 67: ...ectric machine enclosure checked Low voltage cable shield grounding resistances checked Connection to grounding points checked Notes Do not try to tighten bolts or screws that are not discussed in the...

Page 68: ...ired See specifications for storage in this User Guide or in the Data Sheet Fill in the date of each inspection to the Table below Storage checklist Procedure Date Date Date Date Date Storage base as...

Page 69: ...anfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong New Distri...

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