background image

Message

Description

Current value too high

Wrong gas for zero point calibration or sensor element defective. Replace sensor 

head.

Current value too small

Wrong gas for zero point calibration or sensor element defective. Replace sensor 

head

Current value unstable

Appears when the sensor signal does not reach the zero point within the target time. 

Disappears automatically when the sensor signal is stable.

Time too short

The message “value unstable” starts an internal timer. Once the timer has run out and 

the current value is still unstable, the text is displayed. The process starts over again. 

If the value is stable, the current value is displayed and the calibration procedure is 

continued. If the cycle is repeated several times, an internal error has occurred. Stop 

the calibration process and replace the sensor head.

Internal error

Calibration is not possible 

 check if burning clean process is completed or interrupt 

it manually or check/replace sensor head.

During the calculation phase, the following messages may occur:

If aborting the zero offset calibration, the offset value will not be updated. The sensor head continues 

to use the “old” zero offset. A full calibration routine must be conducted to save any calibration

change.

By using the arrow key, select the Gain menu.
Connect the calibration gas cylinder to the sensor head by using the calibration adapter (Fig. 1).
Open the cylinder flow regulator to start allowing the flow which is recommended to be minimum 

150 ml/min.
Press Enter to show the value read currently, after some minutes, once the ppm value has stabilized, 

press Enter again to start the calibration.
In line 2, during calculation, an underscore runs from left to right and the current value converges to 

the set test gas that has been flow.
When the current value is stable and near to the reference value of the set calibration gas 

concentration, press Enter for finishing the calculation of the new value.
After the value has been successfully stored, a square appears on the right for a short time = Gain 

calibration is finished a new gain offset has been stored with success.
The display automatically goes to the display of the current ppm value.
During the calculation phase, the following messages may occur:

At the end of the calibration procedure exit from the Service Mode.
1.  Press ESC
2.  Press up arrow until the Service Mode menu
3.  Press Enter and Service Mode ON is shown
4.  Press Enter and down arrow to change the status from ON to OFF and then press Enter again.

  The unit is in Operation Mode and the display green LED is solid.

3.3  Gain Calibration

Message

Description

Current value too high

Test gas concentration > than set value

Internal error 

 replace sensor head

Current value too low

No test gas or wrong test gas applied to the sensor.

Test gas too high

Test gas too low

The set test gas concentration must be between 30% and 90% of the measuring 

range.

Current value unstable

Appears when the sensor signal does not reach the calibration point within the target 

time. Disappears automatically when the sensor signal is stable.

Time too short

The message “value unstable” starts an internal timer. Once the timer has run out and 

the current value is still unstable, the text is displayed. The process starts over again. 

If the value is stable, the current value is displayed and the calibration procedure is 

continued. If the cycle is repeated several times, an internal error has occurred. Stop 

the calibration process and replace the sensor head.

Sensitivity <

Sensitivity of the sensor head < 30%, calibration no longer possible 

 replace sensor 

head.

Internal error

Calibration is not possible 

 check if burning clean process is completed or interrupt 

it manually

or check/replace sensor head.

Operating Guide | DGS functional tests and calibration procedure

6 | AQ430229665343en-000101

© Danfoss | Climate Solutions | 2022.10

Summary of Contents for DGS-IR CO2

Page 1: ...Operating Guide DGS Functional tests and calibration procedure ...

Page 2: ...he unit must be carried out by a suitably qualified technician and must be done in accordance with this guide in compliance with locally applicable guidelines and regulations Recalibration and part replacement in the field maybe implemented by a qualified technician and with the appropriate tools Alternatively the easily removable sensor element may be replaced There are two concepts that need to ...

Page 3: ...or calibration or accuracy checks of the sensor These require actual gas calibration not bump testing with ampoules For bump tested expose the sensors to test gas R134A CO2 etc The gas should put the system into alarm The purpose of this check is to confirm that gas can get to the sensor s and that all the alarms present are functional For bump test can be used Gas Cylinder or Gas Ampoules see Fig...

Page 4: ...flow controller Calibration adapter with tube code 148H6232 Note about test gas bottle for calibration see Fig 1 because the transportation of gas ampoules and cylinders gas is regulated by many governments throughout the world is suggested to source them from local dealers Before to perform the calibration connect the Handheld Service Tool 080Z2820 to the DGS device 1 Danfoss 148H153 JP5 5 4 2 1 ...

Page 5: ...responds to 50 of the sensor measuring range Select the Zero calibration menu In case of CO2 sensor the Zero Calibration has to be executed by exposing the sensor to pure Nitrogen same gas flow Before executing the zero calibration the specified warm up times must be strictly observed before starting the process Connect the calibration gas cylinder to the sensor head by using the calibration adapt...

Page 6: ...ce value of the set calibration gas concentration press Enter for finishing the calculation of the new value After the value has been successfully stored a square appears on the right for a short time Gain calibration is finished a new gain offset has been stored with success The display automatically goes to the display of the current ppm value During the calculation phase the following messages ...

Page 7: ...y Calibration tool no This report was created automatically and is also valid without a signature Calibration compiles with ISO IEC 17025 Date Alternative Cal Gas Employee ppm C mbar ml min ppm ppm h Alt part no Humidity Actual calibration value Days left until maintenance Address Company Manufact no Operating Guide DGS functional tests and calibration procedure Danfoss Climate Solutions 2022 10 A...

Page 8: ... Danfoss Climate Solutions 2022 10 AQ430229665343en 000101 8 ADAP KOOL ...

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