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1. Introduction

The DGS sensor is calibrated at the factory.
A calibration certificate is delivered with the sensor.
After installation the zero calibration and recalibration (gain calibration) should be executed only in 

case the sensor has been operating longer than the calibration interval or has been in stock longer 

than the storage time exposed in the below table:

Caution:

•  Check local regulations on calibration or testing requirements.
•  The DGS contains sensitive electronic components that can be easily damaged. Do not touch nor 

disturb any of these components while lid is removed and when replacing it.

Important:

•  If the DGS is exposed to a large leak it should be tested to ensure correct functionality by resetting 

the zero setting and carrying out a bump test. See procedures below. 

•  To comply with the requirements of EN378 and the European F-GAS regulation, sensors must be 

tested at least annually.  

  Anyway, the frequency and nature of testing or calibration may be determined by local regulation 

or standards.

•  Failure to test or calibrate the unit in accordance with applicable instructions and with industry 

guidelines may result in serious injury or death. The manufacturer is not liable for any loss, injury, or 

damage arising from improper testing, incorrect calibration, or inappropriate use of the unit.

•  Before testing the sensors onsite, the DGS must have been powered up and allowed to stabilize.
•  The testing and/or calibration of the unit must be carried out by a suitably qualified technician, and 

must be done:

 

– in accordance with this guide.

 

– in compliance with locally applicable guidelines and regulations.

Recalibration and part replacement in the field maybe implemented by a qualified technician and 

with the appropriate tools. Alternatively, the easily removable sensor element may be replaced.

There are two concepts that need to be differentiated: 
•  bump test or functional test
•  calibration or re-calibration (gain calibration)

Bump test:

Exposing the sensor to a gas and observing its response to the gas.  
The objective is to establish if the sensor is reacting to the gas and all the sensor outputs are working 

correctly.  
There are two types of bump test
•   Quantified: using a known concentration of gas
•   Non-quantified: using and unknown concentration of gas

Calibration:

Exposing the sensor to a calibration gas, setting the “zero” or standby voltage to the span/range, 

and checking/adjusting all the outputs, to ensure that they are activated at the specified gas 

concentration.

Caution

 (before you carry out the test or calibration)

•  Advise occupants, plant operators, and supervisors.
•  Check if the DGS is connected to external systems such as sprinkler systems, plant shut down, 

external sirens and beacons, ventilation, etc. and disconnect as instructed by the customer.

Product

Calibration interval

Storage time 

Spare sensor DGS-IR CO2

60 months

approx. 6 months

Spare sensor DGS-SC

12 months

approx. 12 months

Spare sensor DGS-PE Propane

6 months

approx. 6 months

Operating Guide | DGS functional tests and calibration procedure

2 | AQ430229665343en-000101

© Danfoss | Climate Solutions | 2022.10

Summary of Contents for DGS-IR CO2

Page 1: ...Operating Guide DGS Functional tests and calibration procedure ...

Page 2: ...he unit must be carried out by a suitably qualified technician and must be done in accordance with this guide in compliance with locally applicable guidelines and regulations Recalibration and part replacement in the field maybe implemented by a qualified technician and with the appropriate tools Alternatively the easily removable sensor element may be replaced There are two concepts that need to ...

Page 3: ...or calibration or accuracy checks of the sensor These require actual gas calibration not bump testing with ampoules For bump tested expose the sensors to test gas R134A CO2 etc The gas should put the system into alarm The purpose of this check is to confirm that gas can get to the sensor s and that all the alarms present are functional For bump test can be used Gas Cylinder or Gas Ampoules see Fig...

Page 4: ...flow controller Calibration adapter with tube code 148H6232 Note about test gas bottle for calibration see Fig 1 because the transportation of gas ampoules and cylinders gas is regulated by many governments throughout the world is suggested to source them from local dealers Before to perform the calibration connect the Handheld Service Tool 080Z2820 to the DGS device 1 Danfoss 148H153 JP5 5 4 2 1 ...

Page 5: ...responds to 50 of the sensor measuring range Select the Zero calibration menu In case of CO2 sensor the Zero Calibration has to be executed by exposing the sensor to pure Nitrogen same gas flow Before executing the zero calibration the specified warm up times must be strictly observed before starting the process Connect the calibration gas cylinder to the sensor head by using the calibration adapt...

Page 6: ...ce value of the set calibration gas concentration press Enter for finishing the calculation of the new value After the value has been successfully stored a square appears on the right for a short time Gain calibration is finished a new gain offset has been stored with success The display automatically goes to the display of the current ppm value During the calculation phase the following messages ...

Page 7: ...y Calibration tool no This report was created automatically and is also valid without a signature Calibration compiles with ISO IEC 17025 Date Alternative Cal Gas Employee ppm C mbar ml min ppm ppm h Alt part no Humidity Actual calibration value Days left until maintenance Address Company Manufact no Operating Guide DGS functional tests and calibration procedure Danfoss Climate Solutions 2022 10 A...

Page 8: ... Danfoss Climate Solutions 2022 10 AQ430229665343en 000101 8 ADAP KOOL ...

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