Danfoss Cascade HFC Application Manual Download Page 6

Application guide  RA8AB102  ©  Danfoss  10/2010 

Cascade HC/HFC - CO2 system

Cascade injection control

In systems with cascade regulating and CO2 

as refrigerant on the low temperature circuit 
EKC 313 can regulate  liquid injection (by means 
of an ETS stepper expansion valve) into the cas-
cade heat exchanger in one of two ways:
• Optimize superheat
• Regulate the condensation pressure at the low 

temperature circuit while ensuring that the 
superheat does not become too low.

If there are no evaporators on the high tempera-
ture circuit the cascade controller should be set 
in control mode 1 to optimise superheat.  In this 
application the condensation pressure on the low 
temperature circuit should be controlled by the 
compressor capacity controller in the high tem-
perature circuit. Here the LT PC signal is received 
at the HT P0 input.

MT evaporator CO2 flow 

control

The air temperature in the medium temperature 
display cases or rooms is controlled by opening/
closing a solenoid valve/motor valve in the CO2 

supply to the evaporator. The actual temperature 
control can take place in two ways: as ordinary 
ON/OFF regulation with a differential, or as 
modulating control (PWM) where the tempera-
ture variation will not be nearly as big as in ON/
OFF control.
In a system with several evaporators supplied by 
the same CO2 liquid pump, modulating tem-

perature control should be chosen as this also 
provides a more constant flow of CO2 to the CO2 

pump.

LT evaporator injection 
control

Injection control for the low temperature case 
and cold room evaporators is an AK-CC 550A 
utilizing pulse-width-modulating injection valves 
AKVH and patented adaptive software algorithms 
to optimise system performance and operation.

Period time, n63

Pressure control

The Danfoss CO2 controllers have more pressure 

safety functions which prevents safety valves to 
open and hereby loss of charge.

AK PC 740 pack controller
A max compressor discharge pressure safety 
function will reduce compressor capacity

Summary of Contents for Cascade HFC

Page 1: ...R AKS 32R GD DGS AKS 11 AKS 2050 AKS 11 AK PC 740 780 GD DGS AKS 11 AKS 32R AKD 102 AKS 11 DCR Pump SGN AKS 2050 AKS 11 EKC 313 EVR ETS DCR AKD 102 AKD 102 AK CC 450 AKS 11 AKVH AK CC 550 A AKS 11 AK...

Page 2: ...scharge pressure setting 30 bar 5 C The higher the efficiency of the cascade heat exchanger the lower the difference between the condensation temperature of CO2 and the evaporating temperature of the...

Page 3: ...d with refrigerant and started up When this is done the CO2 can be filled into the low temperature system The high temperature expansion valve ETS to the cascade heat exchanger should begin simul tane...

Page 4: ...2 R AKS 32R GD DGS AKS 11 AKS 2050 AKS 11 AK PC 740 780 GD DGS AKS 11 AKS 32R AKD 102 AKS 11 DCR Pump SGN AKS 2050 AKS 11 EKC 313 EVR ETS DCR AKD 102 AKD 102 AK CC 450 AKS 11 AKVH AK CC 550 A AKS 11 A...

Page 5: ...n the AK PC 740 780 make it possible to use the Pc pressure in the LT CO2 side as control sensor for the HT suction pressure This to ensure fast and stable control of the condens ing pressure of LT CO...

Page 6: ...medium temperature display cases or rooms is controlled by opening closing a solenoid valve motor valve in the CO2 supply to the evaporator The actual temperature control can take place in two ways as...

Page 7: ...n evaporator perform ance Stepper motor driver for ETS or CCM expansion valve 0 10 V output for ICMTS valves Electrically operated expansion valves for precise liquid injection in evaporators Fully ba...

Page 8: ...Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alternations can be made without subsequential changes being necessar...

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