background image

33

Danfoss District Energy 

145X2085  /  AQ428255318526en-010101 DKDHR

Instructions 

 

 

Akva Lux II TDv

2.

 INSTALLATION INSTRUCTIONS, SAFETY AND HANDLING

Instructions

Please read these instructions carefully before installing and comis-

sioning this substation. The manufacturer accepts no liability for loss or 

damage resulting from failure to comply with these instructions for use.

Read and follow these instructions carefully to prevent the risk of physi-

cal injury and/or damage to peroperty. Exceeding the recommended 

operating parameters considerably increases the risk of personal injury 

and/or damage to property.  Installation, commissioning and mainte-

nance must be carried out  by qualified and authorized personnel in 

compliance with the local safety regulations.

Once the station has been installed and is operating, there is 

normally

 

no need to alter the settings or other functions. The district heating 

substation is very reliable and easy to operate.

Energy source

The substation is primarily designed for connection to district heating. 

Alternative energy sources can be used if the operating conditions are 

equivalent to district heating at all times.

Application

The substation is designed only to operate with water and other heating 

media may not be used.   

The substation is to be connected to the household piping in a frost-free 

room,  where the temperature does not exceed 50 °C and the relative 

humidity is not higher than 80%. The substation must no be covered, 

bricked in or otherwise cut off from access.

Choise of materials

Only use materials, that comply with local regulations.

Corrosion

The maximum chloride compounds of the medium must not be higher 

than 300 mg/l. The risk of  corrosion increases considerably if the recom-

mended chloride content is exceeded.

Safety valve(s)

Installation of safety valve(s) must always be in compliance with lo-

cal regulations.

Noise level.

 ≤ 55 dB.

PTC2+P controller for domestic hot water

The controller is preset from factory and sealed with a 

red sticker. This sealing must not been broken. 

The warranty becomes void if the sealing is broken.

Storage

Before installation, the units must be stored in a dry, heated (i.e. frost-

free) room.

(Relative humidity max. 80% and storage temperature 5-70 °C).

The units must not be stacked higher than the limit at the factory (max. 

8 layers) Units supplied in cardboard packaging must be lifted using the 

handles incorporated in the packaging. Units must be placed on pallets 

for transport/moving across large distances.

As far as possible, do not lift the substation by the pipes. Lifting by the 

pipes may cause leaks. REMEMBER to retighten.

Connection

It must be possible to cut off all energy sources to the unit - including 

electrical connections - at all times. The unit must be connected to an 

electrical equalizer connection.

Warning! Hot surfaces

Parts of the substation may be very hot and can cause burn injuries. 

Be very careful when you are in the immediate vicinity of the substa-

tion.

Warning of high pressure and high temperature

The maximum supply temperature in the district heating network 

can be up to 120°C and the operating pressure can be up to 16 bar. 

This may result in a risk of scalding from touching the substation and 

from outflow of the medium (water/steam). Exceeding the substa-

tion design data and operating parameters for pressure and tem-

perature carries an appreciable risk of personal injury and/or damage 

to property.

Emergencies 

In the event of fire, leaks or other hazards, immediately shut off all 

sources of energy to the substation, if possible and call for appropri-

ate assistance. 

If the domestic hot water is discoloured or malodorous, shut off all 

ball valves on the substation, notify all users and call for professional 

assistance immediately.

Warning of damage during transport 

On reception of the substation, and before installing it, check for any 

evidence of damage during transport.

The substation must be handled and moved with the greatest care 

and attention.

IMPORTANT - Tightening of connections 

Before adding water to the system, ALL pipe connections MUST be 

retightened, as vibrations during transport may have caused leaks. 

Once the substation has been filled and the system has been put into 

operation, ALL pipe connections MUST be tightened once more. 

(Do not overtighten! - See page 9, Test and Connections)

Handling

We recommend that you wear suitable safety footwear while 

handling and installing the substation.

NOTE: 

Interventions/rework on our components results in loss of 

warranty.

Summary of Contents for Akva Lux II TDv

Page 1: ...Dv Fully insulated district heating substation for district heating and in stantaneous DHW Fullyinsulateddistrictheatingsubstationforlow temperaturedistrictheatingandinstantaneousdomestichotwater Akva...

Page 2: ...ple 8 7 0 General 9 8 0 Recirculation 10 9 0 Safety set 13 10 0 Adjustment and commissioning 14 11 0 Domestic hot water 16 12 0 Maintenance 17 13 0 Troubleshooting 19 14 0 EU Declaration of conformity...

Page 3: ...red in a dry heated i e frost free room Relative humidity max 80 and storage temperature 5 70 C Theunitsmustnotbestackedhigherthanthelimitatthefactory max 8layers Unitssuppliedincardboardpackagingmust...

Page 4: ...rictheatingsta tionsandplumbinginstallations Equipotentialbondingshouldbeinac cordancewiththeprovisions60364 4 41 2007andIEC60364 5 54 2011 Binding point is marked with a grounding symbol on the botto...

Page 5: ...eaththeunit foruseonDHWandheatingsystemswithconcealedpipeinstallations Heat exchanger for DHW heating The substation is based on a brazed highly efficient plate heat exchanger which is controlled by a...

Page 6: ...ax 8mm screws expansion bolts or similar 2 Close all shut off valves before the water heater is connected to the household piping 3 Tighten all pipe connections as they may have loosened during trans...

Page 7: ...afety set for mounting underneath substation 145H3001 Actuator TWA Q for zone valve Supplement for stainless steel HEX XB 06H 1 26StS 26 pl Supplement for stainless steel HEX XB 06H 1 40StS 40 pl 5 MA...

Page 8: ...Akva Lux II TDv DH Return DHW DCW DH Supply 2 Plate heat exchanger DHW 4 Differential pressure controller AVPL 5 Strainer 38 DHW controller PTC2 P 40 Danfoss FJVR for bypass circ 52 Zone valve RA C D...

Page 9: ...a Lux II TDv substations can be removed without using tools Take hold of the air duct in the top and bottom of the front insulation section and pull carefully forward until the front insulation sectio...

Page 10: ...ted on the circulation pipe of the substation Seepages10to12forinformationaboutpreparation ofsubstationforandconnectiontotheDHWrecirculationsystem Remember always to mount circulation pump and non ret...

Page 11: ...controller Fig 3 Mount circulation hose end B1 in controller Fig 4 Unscrew the 3 screws on locking rail Fig 5 Demount locking rail Fig 6 Demount support rail as shown Fig 7 GB Place bracket C on suppo...

Page 12: ...port rail Fig 14 Fit new capillary tube G on nipple B by means of union nut and cutting ring H Tighten with single end wrench Fig 15 Fit the other end of the capillary tube G on T piece by means of un...

Page 13: ...ems with recirculation For mounting underneath unit Please note that the safety kit shown can be used on different unit types and that there may therefore be components pipe pieces that should not be...

Page 14: ...just ment is made according to the instructions in this manual Commissioning Commission the substation in accordance with the instruction manual Heating circuit Differential Pressure Controller The di...

Page 15: ...s controlled by the room thermostat and radiator thermostats Please note that the room thermostat keeps the temperature at a constant level in the whole apartment according to the set room parameters...

Page 16: ...Thetemperature must never exceed 55 C to prevent limescale deposits building up in the water heater Bypass thermostat default As a standard the substation is equipped with a bypass thermostat Danfoss...

Page 17: ...cause aerated water is used on the secondary side If it becomes necessary to clean the exchanger with acid this canbedoneasshownonthedrawingtotheright Brazedplateheat exchangers can withstand rinsing...

Page 18: ...e component in question Clean all dirt filters strainers in the substation Replace any filters that are not intact Check that any electrical cables are in ser viceable condition and that it is possibl...

Page 19: ...ctions Poor cooling Insufficient heating surface radiators too small compared to the total heating requirement of the building Poor utilisation of the existing heating sursurface Increase total heatin...

Page 20: ...in the pump housing No hot water Dirt strainer in the district heating sup ply line clogged Defective DHW controller Defective sensor PTC2 Clean the dirt strainer Check controller settings You may con...

Page 21: ...eat exchanger Short circuited heat exchanger Clean heat exchanger with acid solution or replace heat exchanger Replace heat exchanger Discoloured water for a longer period Short circuited heat exchang...

Page 22: ...22 DKDHR 145X2085 AQ428255318526en 010101 Danfoss District Energy Instructions Akva Lux II TDv 14 EU DECLARATION OF CONFORMITY...

Page 23: ...ions and the applicable legislation in every respect Installation and commissioning must only be performed by trained authorised personnel The substation is checked in the factory for leaks before del...

Page 24: ...o 0 5 Good corrosion resistance o Corrosion could happen when more parameters are evaluated with o o Risk of corrosion Use is not recommended Hardness ration limits defined per experience and interna...

Page 25: ...25 25 Danfoss District Energy 145X2085 AQ428255318526en 010101 DKDHR Instructions Akva Lux II TDv...

Page 26: ...26 DKDHR 145X2085 AQ428255318526en 010101 Danfoss District Energy Instructions Akva Lux II TDv...

Page 27: ...27 27 Danfoss District Energy 145X2085 AQ428255318526en 010101 DKDHR Instructions Akva Lux II TDv...

Page 28: ...28 DKDHR 145X2085 AQ428255318526en 010101 Danfoss District Energy Instructions Akva Lux II TDv...

Reviews: