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1.3 Disassembly 

Instructions

NOTICE

To make the disassembly/reassembly process easier, use
these general guidelines:

1.

Follow the disassembly instructions for each
component.

2.

Place the component together with the removed
fasteners.

3.

Replace old component with the new component
provided in the kit.

4.

If any fasteners are stripped or lost, replace with
similar fastener from the kit.

5.

Follow the assembly instructions to replace and
secure each component.

1.3.1 General Torque Tightening Values

Use a torque wrench to ensure that correct torque is applied.
Incorrect torque can cause electrical connection problems. For
fastening hardware described in this instruction, use the values
listed in 

Table 1.4

 to 

Table 1.6

 except where noted in the

procedures.

Shaft

size

Torx/hex

drives size

Class A

Nm (in-lb)

Class B

Nm (in-lb)

M4

T20/7 mm

1.2 (10)

0.8 (7)

M5

T25/8 mm

2.3 (20)

1.2 (10)

M6

T30/10 mm

3.9 (35)

2.3 (20)

M8

T40/13 mm

9.6 (85)

3.9 (35)

M10

T50/17 mm

19.1 (169)

9.6 (85)

M12

–/18 mm or

19 mm

37.9 (335)

Table 1.4 Torque Values Standard Thread

Shaft

size

Torx drives

size

Class A

Nm (in-lb)

Class B

Nm (in-lb)

M4.8

T25

5.7 (50)

3.1 (27)

M5

T25

1.7 (15)

1.7 (15)

Table 1.5 Torque Values for Thread Cutting into Metal

Shaft

size

Torx drives

size

Class A

Nm (in-lb)

Class B

Nm (in-lb)

M4

T20

2.8 (24)

2.8 (24)

M5

T25

5.1 (45)

4.0 (35)

Table 1.6 Torque Values for Thread Forming into Plastic

Class A:

 Clamping metal

Class B:

 Clamping PCA or plastic

1.3.2 Removing AC Input Busbars

1

Nut (10 mm)

2

AC input busbars

3

Nuts  (13  mm)

Illustration 1.2 AC Input Busbars

To remove the AC input busbars, use the following steps. The
AC input busbars can look different when the drive includes
extra input options, such as an RFI filter or mains fuses.

Illustration 1.2

 shows the AC input busbars with no input

options. 

Illustration 1.3

 shows the AC input busbars with

optional RFI filter and mains fuses.

Installation Instructions

300 A Current Sensor Kit for
D1h/D3h/D5h/D6h Drives
VLT

®

 FC Series FC 102, FC 103, FC 202, FC 302

MI70Y202

Danfoss A/S © 07/2018 All rights reserved.

3

Summary of Contents for 176F6516

Page 1: ...1 1 1 Identifying the Power Rating To find the drive power rating use the following steps 1 Obtain the following information from the nameplate which is on the drive Refer to Illustration 1 1 Product group and drive series characters 1 6 Power rating characters 7 10 Voltage rating phases and mains characters 11 12 2 Determine if the power rating is in Table 1 1 1 Product group and drive series 2 P...

Page 2: ...death serious injury or equipment failure To avoid death serious injury or equipment failure Only use qualified electricians for the installation Disconnect the drive from all power sources before installation or service Treat the drive as live whenever the mains voltage is connected Follow the guidelines in these instructions and local electrical safety codes WARNING DISCHARGE TIME The drive cont...

Page 3: ...13 mm 9 6 85 3 9 35 M10 T50 17 mm 19 1 169 9 6 85 M12 18 mm or 19 mm 37 9 335 Table 1 4 Torque Values Standard Thread Shaft size Torx drives size Class A Nm in lb Class B Nm in lb M4 8 T25 5 7 50 3 1 27 M5 T25 1 7 15 1 7 15 Table 1 5 Torque Values for Thread Cutting into Metal Shaft size Torx drives size Class A Nm in lb Class B Nm in lb M4 T20 2 8 24 2 8 24 M5 T25 5 1 45 4 0 35 Table 1 6 Torque V...

Page 4: ...ve 3 nuts 10 mm at the top of the RFI filter 1 per phase 2 Remove 6 nuts 13 mm at the bottom of the RFI filter 2 per phase 3 Remove 4 mounting screws T20 connecting the RFI filter to the side channels of the drive 4 Remove the RFI filter and unplug the RFI cable from MK100 on the RFI filter card 1 3 2 4 Mains Fuses and RFI Filter 1 Remove the mains fuses by removing 6 nuts 13 mm 1 at each end of t...

Page 5: ...f the busbar 5b Unfasten 1 screw T30 at the current sensor end of the busbar 6 Remove 2 screws T25 at the bottom of the motor terminal block 7 Remove the motor terminal block by sliding it down to release it from the 2 metal retaining clips 8 Remove the 3 cylinder busbars 1 from the center of each current sensor and discard the busbars 1 3 6 Removing Power Terminal Mounting Plate To remove the pow...

Page 6: ... fan 3 Power terminal mounting plate 6 Mixing fan slot Illustration 1 4 Power Terminal Mounting Plate Installation Instructions 300 A Current Sensor Kit for D1h D3h D5h D6h Drives VLT FC Series FC 102 FC 103 FC 202 FC 302 6 Danfoss A S 07 2018 All rights reserved MI70Y202 ...

Page 7: ...lock 20 Nomex tube 9 Power terminal mounting plate IP21 IP54 21 Current sensor 10 M8 nut 22 M4x10 thread forming screw 11 Mixing fan 23 Wire harness current sensor cables 12 Mixing fan housing Power terminal mounting plate not shown IP20 Chassis Illustration 1 5 Exploded View of 300 A Current Sensor Kit Installation Instructions 300 A Current Sensor Kit for D1h D3h D5h D6h Drives VLT FC Series FC ...

Page 8: ...urrent sensor 6 Attach the 16 pin connector to MK101 on the power card 7 Route the current sensor cables through the cable guides on the power terminal mounting plate 1 Middle current sensor inverted position 2 Outer current sensor upright position 3 Thread forming screw T20 4 Power terminal mounting plate IP20 Chassis Illustration 1 6 Current Sensor Mounting Position 1 4 2 Installing Power Termin...

Page 9: ...erminal label 1 4 4 Installing Brake Terminal Block optional If the optional brake is present reinstall the brake terminal block using the following steps 1 Position the optional brake terminal block in the drive 2 Secure 2 M8 nuts T40 in the terminal block 3 Fasten the R terminal using 1 M4x8 thread forming screw T20 at the terminal block and 1 M8 nut T40 4 Fasten the R terminal using 1 M4x8 thre...

Page 10: ...m at the top of the RFI filter 1 per phase 6 Position the air baffle in the drive and fasten with 4 screws T25 1 4 6 4 Mains Fuses and RFI Filter 1 Connect the RFI cable to MK100 on the RFI card 2 Position the RFI filter in the drive 3 Fasten 4 thread cutting screws T20 connecting the RFI filter to the side channels of the drive 4 Secure 3 nuts 13 mm at the top of the RFI filter 1 per phase 5 Secu...

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