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Assembling the Lower Duct Enclosure

1.

Position the duct enclosure (11) as shown in 

Illustration 1.4

.

2.

Install the top plate assembly.

2a

Place the U-shaped gasket (9) along the top edge of the duct enclosure.

2b

Apply the gasket (1) to the top side of the top plate (2). Leave the paper backing on the adhesive until the duct
is ready to install on the drive module.

2c

Install the top plate, with the studs facing down, onto the top of the duct enclosure. Secure with 4 M5 nuts and
torque to 5.1 N · m (45 in-lb).

2d

Install the top side plate gaskets (3) to the underside of the top plate (2).

2e

Install both top side plates (10) over the top side plate gaskets. Secure each top side plate with 5 M5 nuts and
torque to 5.1 N · m (45 in-lb).

2f

Apply the upper strip gasket (4) to the top plate flange along the front of the duct enclosure.

3.

Install the grill assembly to the base of the duct enclosure.

3a

Apply the gasket (13) to the base of the duct enclosure.

3b

Apply the gasket (17) to the base of the grill plate.

3c

Install the grill (15) with the flange facing upward onto the duct enclosure base.

3d

Apply the lower strip gasket (8) to the grill plate flange.

3e

Fasten the grill to the duct enclosure using the 3 brackets (14). Each bracket is placed over a stud on the grill
and lines up with 2 studs in the duct enclosure.

3f

Secure each bracket to the duct enclosure with 2 M5 nuts. Torque to 5.1 N · m (45 in-lb).

3g

Secure the grill to each bracket using 1 M6 nut. Torque to 6.0 N · m (53 in-lb).

4.

Assemble the backplate.

4a

Apply 1 gasket (5) onto the studs along the edge of each opening on the front plate.

4b

Install the access plates (6) over the gaskets and openings in the front plate.

4c

Secure each access plate with 8 M5 nuts and torque to 5.1 N · m (45 in-lb).

5.

Apply gaskets (12) to each side rail on the duct enclosure.

6.

Install the front plate (7) and secure with 11 M5 nuts. Torque to 5.1 N · m (45 in-lb).

Installation Instructions

In-bottom/Out-back Cooling Kit for VLT®
Parallel Drive Modules
VLT® Series FC 102, FC 202, and FC 302

4

Danfoss A/S © 04/2016 All rights reserved.

MI92L102

Summary of Contents for 176F6492

Page 1: ...nstalled Kit Part Number Part number Kit description 176F6492 In bottom Out back Cooling Kit for the VLT Parallel Drive Modules 2 drive system Table 1 1 Part Number for the VLT Parallel Drive Modules...

Page 2: ...h or serious injury Stop the motor Disconnect the AC mains permanent magnet type motors and remote DC link supplies including battery back ups UPS and DC link connections to other frequency converters...

Page 3: ...openings 2 Drill the 12 screw holes around the exhaust top vent openings and insert the 12 M5 X 12 pem studs 3 Drill the 8 mounting holes and insert the 8 M10 pem nuts Illustration 1 3 Exhaust Vent Di...

Page 4: ...t enclosure 3b Apply the gasket 17 to the base of the grill plate 3c Install the grill 15 with the flange facing upward onto the duct enclosure base 3d Apply the lower strip gasket 8 to the grill plat...

Page 5: ...f duct 14 Bracket 5 Gasket between front plate and access plate 15 Grill 6 Access plate 16 Screw washer assembly for bracket 7 Front plate 17 Gasket between grill and gland plate 8 Gasket lower strip...

Page 6: ...6 Slightly lean the top of the drive module forward and set the cutouts in the base of the module onto the lower 2 M10 screws in the mounting backplate 7 Slowly push the top of the drive module back...

Page 7: ...ust and mounting backplate 6 Lower duct assembly Illustration 1 5 Installing the Drive Modules onto the Mounting Backplate Installation Instructions In bottom Out back Cooling Kit for VLT Parallel Dri...

Page 8: ...round the vent openings and install 24 M5 pem nuts Refer to Illustration 1 8 4 Secure the base plate to the enclosure pem nuts facing the floor 5 Install a gasket 19 around each of the vent openings o...

Page 9: ...rque to 5 1 N m 45 in lb 3 Place a gasket 7 onto each exhaust duct spacer 4 Prepare the back panel cover Refer to Illustration 1 11 4a Cut out the 2 exhaust vent openings in the back panel The opening...

Page 10: ...over 4 Gasket between mounting backplate and exhaust duct spacer 8 Gasket between top plate and drive module Illustration 1 10 Installing the Duct Spacers Installation Instructions In bottom Out back...

Page 11: ...11 Vent Dimensions for Back Panel Cover Installation Instructions In bottom Out back Cooling Kit for VLT Parallel Drive Modules VLT Series FC 102 FC 202 and FC 302 MI92L102 Danfoss A S 04 2016 All rig...

Page 12: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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