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EXP 42” Pouch Laminator

Owner’s Manual

MADE IN U.S.A.

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Summary of Contents for Expression 42

Page 1: ...D K Expression 42 Pouch Laminator Instruction Manual ...

Page 2: ...EXP 42 Pouch Laminator Owner s Manual MADE IN U S A ...

Page 3: ...trol Panel 6 Nip Adjusters 7 Mounting Using a SuperStick Pouch Mounting System 8 Mounting Using a Superstick Mounting Board 9 Mounting and Laminating Using a SuperStick Pouch Board 10 Encapsulating with a SuperStick Flexible Pouch or Release Board 11 Cleaning Your EXP 42 Pouch Laminator 12 Specifications 12 Terms Conditions 13 Parts List 14 16 ...

Page 4: ...ons necessary for your laminating unit Please pay special attention to particular notes and caution statements These comments alert you to information that we feel essential to operator Safety and damage prevention to the laminator Copyright Information IMPORTANT This manual is copyright protected by D K Group Inc in accordance with the laws and requirements of the United States Government Any rep...

Page 5: ...fitability from your investment The purpose of this manual is to outline the materials and process when using SuperStick supplies with your laminator to create signs displays and flexible graphics with professional results The manual includes instructions of various laminating procedures which are meant to give you comprehensive information needed for the efficient use of your laminator Statement ...

Page 6: ...ything other than its intended use The laminator case may be cleaned with a lint free cloth lightly dampened with a mild soap and water solution Do not use spray on cleaners Do not immerse any part of the laminator in water or any other liquid This unit should be situated away from heat sources such as heat registers or stoves The laminator s location or position should not interfere with its prop...

Page 7: ...us page 3 Remove the protective sheet placed between the rollers To do this pull the knob fully outward located on the left side of the machine and rotate clockwise 4 Inspect the machine for any physical damage if damage does exist report this to the Freight Company or Dealer to file a claim 5 Plug the power cable into the grounded outlet with appropriate service as described in the previous page ...

Page 8: ...temperature Please see below for the definitions of the LED status lights Switch Design The switch controls whether heat is on or off and the direction the rolls turn Please see below for detailed instructions Temperature Ready when blinking LED Indicator Speed Control Heat ON OFF Control Switch Roller Direction Control Switch ...

Page 9: ...rom the left hand side of the unit To Set the Height of the Rollers Continue to rotate the Nip Adjusters until the desired measurement corresponds with the indicator of the knob Select the measurement that indicates the thickness of the material you will be using with the machine Release the knob so that it moves back to the right and clicks into place this will set the rollers for use The measure...

Page 10: ...Laminating Pouch Step Two Place the SuperStick Pouch on the surface of virtually any rigid substrate or foam board NO ADHESIVE NECESSARY Step Three Pass the SuperStick pouch and board combination through the SuperStick heated roll laminator It comes out done Step Four Display your finished product That s it ...

Page 11: ...de of the board Cover your print with the cover sheet as marked included with each box of SuperStick Mounting Boards Please be sure that the board is completely covered by this sheet 4 Insert the board into the inlet opening Ensure the board will enter centered and straight A gentle push may be required to start the board into the machine Hold the edges of the board until it is engaged in the unit...

Page 12: ... laminated on the board and lay the film back over it 7 Cover your print with the cover sheet packed in each box as marked This is required on thick papers to prevent adhesive from sticking to the rolls 8 Set the control knob to the correct setting that matches the pouch board thickness 9 Slowly insert the pouch board into the inlet opening Ensure that the pouch board will enter centered and strai...

Page 13: ...e wear to the EXP 42 Pouch Laminator Smooth out any wrinkles with the side of the hand or a soft flexible squeegee 6 Better results may be achieved by taping the leading edge of the pouch to the sled using masking tape 7 Adjust the Control Knob to the 3 16 setting for the SuperStick Sled or 1 16 for the release carrier board to accommodate its thickness Be sure that the heat is on the middle LED i...

Page 14: ...til all debris has loosened 5 Wipe clean with towel or cloth material 6 Place Poly Off kit back in packaging for storage Note The poly off cleaning kit is not standard with the laminator Order part 221065 Specifications Capacity 42 Height 15 Width 57 Length 16 Net Weight 125 lbs Shipping Weight 175 lbs Electrical 110v 20A Technical Service There are no end user serviceable parts in the EXP 42 Pouc...

Page 15: ...how long an implied warranty lasts for the exclusion or limitation of consequential damages so the above limitation may not apply to you There are no consumer serviceable parts in the EXP 42 Pouch Laminator If you require service under this Warranty contact your dealer to obtain Return Authorization RA pack the product in its original packaging or request the same from Technical Service when reque...

Page 16: ...HEAD 6 601130 SCREW 8 32X5 8 PAN HEAD 4 601156 10 32X1 4 PH ZINC PLATED 8 601215 SCREW 4 40X1 4 PAN HEAD PHILLIPS W PATCH 2 604410 DOME HEAD RIVET 1 8X 299X 25H 44 604430 RIVET GSMD44S POP SD44BS 6 604465 RIVET SD64BS POP BRAND 10 610411 1 8 KEYSTOCK 1 LG 1 610700 CUSTOM BRACKET 8 32 20 610701 LOWER GUARD MOUNTING BRACKET 2 611020 SCREW 6 32X3 8 W PATCH PHIL PAN HEAD 1 611054 SCREW 6 32X5 8 MACH P...

Page 17: ...16 3 MILLER E9006 1 801958 THERMAL CUTOUT G5A01 216C 2 801987 FUSE HOLDER PANEL MNT 25 QCK CONN TERM 1 801988 FUSEHOLDER MOLDED BASE 1 802015 HEATER EXP42POUCH 1400W 120V 1 802102 MOTOR V01925AD83 90V DC 1 802133 BUSH 1X1 1 8X 1 FLANGE 2 802145 PRESSURE SPRING 57 LBS IN 48 4 802166 Phonlic Bush Rota Elec THERMO 2 802171 BUSH 1X1 1 8X1 2 FLANGE 2 802176 THERMO END COVER 3 ROLLER HIGH TEMP INSULATOR...

Page 18: ...16 920163 LED ASSY EXP42POUCH 1 920164 WIRE ASS Y WITH 6 8 K RESISTOR 1 ...

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