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14

Parts List for the EXP 42” Pouch Laminator 

Part Number 

Description line 1 

Description line 2 

Qty Req'd. 

A4510        

10-32 X 1" SOCKET CAP SHOULDER 

SCREW                          

A5511        

2002DIGITAL DRIVE SWITCH-BEZEL 

 

BSH0290      

Brass Washer TT504             

1/4"ID x 1/2"OD x 1/16"        

0.00001 

ELC0870      

KNOB - POT                     

 

EXP287       

Label Pinch Point              

9295602                        

EXP288       

Label Disconnect Power         

9295671                        

EXP290       

Label Hot                      

9295596                        

GRD0530      

Handle - Guard                 

 

HTE0150      

TRIAC                          

 

LSW0250      

Holder Lap Switch LED          

 

600045       

SCREW,10-32 X 3/8 SHC          

                               

600080       

SCREW,10-32 X 1-1/4 SHC        

                               

600194       

SCREW, 5/16-18 X 3 3/4 SHC     

                               

600345       

SCREW,10-32 X 1/4,SET CONE PT  

                               

600422       

SCREW,5/16X1/2,SHOULDER,1/4-20 

                               

600630       

SCREW,8-32X1/2 BUTTON HEAD     

                               

600715       

10 X 1/2 PAN PHIL. T/S-B(ZINC) 

                               

17 

600716       

10 X 3/8 PAN PHIL. T/S-B(ZINC) 

                               

600745       

SCREW,1/4-20X1/2 BUTTON HEAD   

                               

600964       

SCREW,1/4-20X2-1/4 SHCS        

                               

600967       

SCREW,1/4-20X1-1/4 BH HEX      

                               

601100       

SCREW,6-32X1/4 PAN HEAD        

                               

601115       

SCREW,8-32X1/4 PAN HEAD        

                               

601130       

SCREW,8-32X5/8 PAN HEAD        

                               

601156       

10-32X1/4 PH ZINC PLATED       

                               

601215       

SCREW,4-40X1/4 PAN HEAD,       

PHILLIPS W/PATCH               

604410       

DOME HEAD RIVET,1/8X.299X.25H  

 

44 

604430       

RIVET GSMD44S POP SD44BS       

                               

604465       

RIVET,SD64BS,"POP" BRAND       

                               

10 

610411       

1/8 KEYSTOCK 1" LG             

                               

610700       

CUSTOM BRACKET 8-32            

 

20 

610701       

LOWER GUARD MOUNTING BRACKET   

 

611020       

SCREW,6-32X3/8" W/PATCH PHIL   

PAN HEAD                       

611054       

SCREW,6-32X5/8 MACH.PAN PHILLI 

PS HEAD                        

620112       

STRAIN RELIEF,HEYCO 3213/3     

                               

652822       

OPERATION MANUAL,EXP42POUCH    

LATEST REVISION IS 01          

652983       

Box, Expressions 42 Pouch      

65x22x22                       

652988       

Skid Expressions 42 Puoch      

72 x 30                        

654086       

BUSH 1/2X3/4X1/2 FLANGE BRONZE 

 

707210       

SOLID STATE RELAY MOUNTING PLT 

EXP42POUCH 3/16 X 2 ALUM       

707340       

CAM, 1.750 EXP42PRO PLUS       

1.750 CAM STEEL                

707341       

CAMSHAFT, EXP42PRO PLUS        

FOR 1.750 CAM                  

707343       

GAP ADJUSTMENT HANDLES         

 

707344       

GAP ADJUSTMENT GEAR            

 

707347       

STOP RACK GAP ADJUSTER         

 

707348       

STOP RACK MOUNT                

 

707554       

BASE CHANNEL SUPPORT,40" INDRL 

                               

707590       

42" 3" OD EXTRUDED RUBBER ROLL 

USE 707591 EXTRUSION FOR CORE  

707599       

LOWER HOUSING EXP42POUCH       

                               

707600       

UPPER REAR GUARD EXP42POUCH    

                               

Summary of Contents for Expression 42

Page 1: ...D K Expression 42 Pouch Laminator Instruction Manual ...

Page 2: ...EXP 42 Pouch Laminator Owner s Manual MADE IN U S A ...

Page 3: ...trol Panel 6 Nip Adjusters 7 Mounting Using a SuperStick Pouch Mounting System 8 Mounting Using a Superstick Mounting Board 9 Mounting and Laminating Using a SuperStick Pouch Board 10 Encapsulating with a SuperStick Flexible Pouch or Release Board 11 Cleaning Your EXP 42 Pouch Laminator 12 Specifications 12 Terms Conditions 13 Parts List 14 16 ...

Page 4: ...ons necessary for your laminating unit Please pay special attention to particular notes and caution statements These comments alert you to information that we feel essential to operator Safety and damage prevention to the laminator Copyright Information IMPORTANT This manual is copyright protected by D K Group Inc in accordance with the laws and requirements of the United States Government Any rep...

Page 5: ...fitability from your investment The purpose of this manual is to outline the materials and process when using SuperStick supplies with your laminator to create signs displays and flexible graphics with professional results The manual includes instructions of various laminating procedures which are meant to give you comprehensive information needed for the efficient use of your laminator Statement ...

Page 6: ...ything other than its intended use The laminator case may be cleaned with a lint free cloth lightly dampened with a mild soap and water solution Do not use spray on cleaners Do not immerse any part of the laminator in water or any other liquid This unit should be situated away from heat sources such as heat registers or stoves The laminator s location or position should not interfere with its prop...

Page 7: ...us page 3 Remove the protective sheet placed between the rollers To do this pull the knob fully outward located on the left side of the machine and rotate clockwise 4 Inspect the machine for any physical damage if damage does exist report this to the Freight Company or Dealer to file a claim 5 Plug the power cable into the grounded outlet with appropriate service as described in the previous page ...

Page 8: ...temperature Please see below for the definitions of the LED status lights Switch Design The switch controls whether heat is on or off and the direction the rolls turn Please see below for detailed instructions Temperature Ready when blinking LED Indicator Speed Control Heat ON OFF Control Switch Roller Direction Control Switch ...

Page 9: ...rom the left hand side of the unit To Set the Height of the Rollers Continue to rotate the Nip Adjusters until the desired measurement corresponds with the indicator of the knob Select the measurement that indicates the thickness of the material you will be using with the machine Release the knob so that it moves back to the right and clicks into place this will set the rollers for use The measure...

Page 10: ...Laminating Pouch Step Two Place the SuperStick Pouch on the surface of virtually any rigid substrate or foam board NO ADHESIVE NECESSARY Step Three Pass the SuperStick pouch and board combination through the SuperStick heated roll laminator It comes out done Step Four Display your finished product That s it ...

Page 11: ...de of the board Cover your print with the cover sheet as marked included with each box of SuperStick Mounting Boards Please be sure that the board is completely covered by this sheet 4 Insert the board into the inlet opening Ensure the board will enter centered and straight A gentle push may be required to start the board into the machine Hold the edges of the board until it is engaged in the unit...

Page 12: ... laminated on the board and lay the film back over it 7 Cover your print with the cover sheet packed in each box as marked This is required on thick papers to prevent adhesive from sticking to the rolls 8 Set the control knob to the correct setting that matches the pouch board thickness 9 Slowly insert the pouch board into the inlet opening Ensure that the pouch board will enter centered and strai...

Page 13: ...e wear to the EXP 42 Pouch Laminator Smooth out any wrinkles with the side of the hand or a soft flexible squeegee 6 Better results may be achieved by taping the leading edge of the pouch to the sled using masking tape 7 Adjust the Control Knob to the 3 16 setting for the SuperStick Sled or 1 16 for the release carrier board to accommodate its thickness Be sure that the heat is on the middle LED i...

Page 14: ...til all debris has loosened 5 Wipe clean with towel or cloth material 6 Place Poly Off kit back in packaging for storage Note The poly off cleaning kit is not standard with the laminator Order part 221065 Specifications Capacity 42 Height 15 Width 57 Length 16 Net Weight 125 lbs Shipping Weight 175 lbs Electrical 110v 20A Technical Service There are no end user serviceable parts in the EXP 42 Pouc...

Page 15: ...how long an implied warranty lasts for the exclusion or limitation of consequential damages so the above limitation may not apply to you There are no consumer serviceable parts in the EXP 42 Pouch Laminator If you require service under this Warranty contact your dealer to obtain Return Authorization RA pack the product in its original packaging or request the same from Technical Service when reque...

Page 16: ...HEAD 6 601130 SCREW 8 32X5 8 PAN HEAD 4 601156 10 32X1 4 PH ZINC PLATED 8 601215 SCREW 4 40X1 4 PAN HEAD PHILLIPS W PATCH 2 604410 DOME HEAD RIVET 1 8X 299X 25H 44 604430 RIVET GSMD44S POP SD44BS 6 604465 RIVET SD64BS POP BRAND 10 610411 1 8 KEYSTOCK 1 LG 1 610700 CUSTOM BRACKET 8 32 20 610701 LOWER GUARD MOUNTING BRACKET 2 611020 SCREW 6 32X3 8 W PATCH PHIL PAN HEAD 1 611054 SCREW 6 32X5 8 MACH P...

Page 17: ...16 3 MILLER E9006 1 801958 THERMAL CUTOUT G5A01 216C 2 801987 FUSE HOLDER PANEL MNT 25 QCK CONN TERM 1 801988 FUSEHOLDER MOLDED BASE 1 802015 HEATER EXP42POUCH 1400W 120V 1 802102 MOTOR V01925AD83 90V DC 1 802133 BUSH 1X1 1 8X 1 FLANGE 2 802145 PRESSURE SPRING 57 LBS IN 48 4 802166 Phonlic Bush Rota Elec THERMO 2 802171 BUSH 1X1 1 8X1 2 FLANGE 2 802176 THERMO END COVER 3 ROLLER HIGH TEMP INSULATOR...

Page 18: ...16 920163 LED ASSY EXP42POUCH 1 920164 WIRE ASS Y WITH 6 8 K RESISTOR 1 ...

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