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Document Number: P-SS-004-09 Rev 5 

Old Numbers (AS6007H, A-SS-004-20208)

 

Revised 11/20/2003 

 

www.DanaherMotion.com 

 Page 

3

 

 

Multi-pulse generator/

Handwheel input

SE
R

V

O

ST
A

R

S600

Encoder input

Resolver/
sine encoder 
feedback

Electronically-
geared
drive

Electronically-
geared
motor

Operator control panel

 

Figure 3:  Following a Potentiometer 

Following a Pulse/Direction Signal 

For some applications, it is useful for a servomotor to follow a pulse or direction input.  For 
example, pulse and direction inputs are generated by some stepper motor controllers.  By using 
electronic gearing, a SERVO

STAR

 S600 is controlled by a stepper motor or similar controller. 

SE
R

V

O

ST
A

R

S600

Encoder input

Resolver/
sine encoder 
feedback

Electronically-
geared
drive

Electronically-
geared
motor

Step/direction
output

Stepper

motor

controller

 

Figure 4:  Following a Stepper Motor Controller 

Adjusting the Gear Ratio in Realtime 

Some applications require that the gear ratio be controlled in realtime.  An example is a web-
tensioning application processing soft material.  The material is stretched across two rolls.  The 
faster the outtake roll spins, the greater the tension held across the web.  The SERVO

STAR

 S600 

provides several ways to adjust this gear ratio.  Figure 5 shows a control scheme where one analog 
input commands speed of the master axis and the slave axis follows that command according to the 
gear ratio. The ratio is adjusted in realtime by the slave’s analog input. 

Summary of Contents for SERVOSTAR S600

Page 1: ...input step for step where one revolution of the input device should create one revolution in the electronically geared motor This is called one to one gearing Other times it is necessary to have a no...

Page 2: ...lation circuit produces output signals equivalent to an encoder from any feedback device that is used as the main feedback device This allows any SERVOSTAR S600 to serve as the master for any other el...

Page 3: ...r or similar controller SERVOSTAR S600 Encoder input Resolver sine encoder feedback Electronically geared drive Electronically geared motor Step direction output Stepper motor controller Figure 4 Foll...

Page 4: ...0 all following error is eliminated during steady state operation However such large values of GPFFV can cause overshoot of rapidly accelerating commands so you may not be able to set the value that...

Page 5: ...Document Number P SS 004 09 Rev 5 Old Numbers AS6007H A SS 004 20208 Revised 11 20 2003 www DanaherMotion com Page 5 Figure 6 Connector Locations and Pin outs...

Page 6: ...s below 220 000 are limited to 10 kHz The sine encoder signals are limited to 125 kHz Encoder Formats The SERVOSTAR S600 supports three formats for the electronic gearing input If you are using a digi...

Page 7: ...rs provide two channels in quadrature This is similar to the digital quadrature signals except the sine encoder signals are continuous rather than being limited to two discrete values This allows the...

Page 8: ...ion and 0 to 5 VDC encoder input operating simultaneously it is not possible to chain drives using the 0 to 5 VDC inputs Contact customer support for more information regarding this configuration Hard...

Page 9: ...s a user friendly graphical interface and terminal for the setup monitoring and troubleshooting of the SERVOSTAR S600 When setup is complete save your settings to the EEPROM Otherwise all settings are...

Page 10: ...0 to 24 VDC Inputs Connector X3 2 Reserved 3 Digital quadrature format with 0 to 5 VDC Inputs Connector X5 DO NOT USE if the drive outputs encoder emulation signals 4 Step direction format with 0 to...

Page 11: ...type a GEARMODE value GEARMODE 3 for example in the terminal window Selecting Encoder Emulation Mode ENCMODE Select the encoder emulation mode ENCMODE based on the encoder input voltage level If you...

Page 12: ...PI position loop and EXTPOS 4 configures the system for a P position loop If your application requires velocity control enter EXTPOS 1 in the terminal window Setting EXTPOS to 2 to allow recording of...

Page 13: ...tio imagine a pair of gears with the number of teeth on each gear defined by these variables The gear ratio is VELOCITYSLAVE VELOCITYMASTER GEARI GEARO The units of velocity are RPM The values of GEAR...

Page 14: ...usually produces noisy operation because a single pulse from the master produces a burst equivalent to multiple pulses on the electronically geared drive The higher the servo gains of the geared drive...

Page 15: ...Where ANIN2 is analog input two ANOFF2 is the programmed offset of analog input 2 and VSCALE2 is the velocity scaling for analog input two All three variables are accessible from the bottom left of An...

Page 16: ...ization select the input 1 through 4 Using the terminal screen set the input mode for that input to 36 for example IN3MODE 36 Place the desired offset in the input s trigger variable for example IN3TR...

Page 17: ...al solutions for this condition Increase the maximum following error PEMAX See the Setup Software Manual and the SERVOSTAR 600 VarCom for more information Increase servo gains Reduce the acceleration...

Page 18: ...he drive The internal variable DF3MASTER allows you to monitor the gearing master signal Using the terminal screen in DRIVE EXE type M DF3MASTER this prints the gearing master signal in hex If the val...

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