DANA BREVINI D Series, Installation And Maintenance Manual

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CONTENTS
Dana Incorporated IMM-0016EN - Installation and Maintenance Manual
8 MECHANICAL INSTALLATION ...................................................................................................... 28
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER ....................................................................... 29
8.2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER ................................................................ 30
8.3 DISASSEMBLING CUSTOMER SHAFT WITH SHOULDER ............................................................... 31
8.4 DISASSEMBLING CUSTOMER SHAFT WITHOUT SHOULDER ........................................................ 32
8.5 SHAFT TIGHTENING TORQUES ........................................................................................................ 33
8.6 ADVISED SHAFT DIMENSIONS AND ACCESSIORIES ..................................................................... 34
8.7 D.07.. - D.97.. DIMENSIONS OF SPLINED HOLLOW SHAFT TO DIN 5480 ...................................... 35
8.8 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK .................................................................. 37
8.9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK ............................................................ 39
8.10 ASSEMBLING GEAR UNIT WITH TORQUE ARM .............................................................................. 40
8.11 FITTING OUTPUTSHAFT ELEMENTS ................................................................................................ 43
8.12 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS .................................................................... 43
8.13 FITTING COUPLINGS ........................................................................................................................ 44
9 MAINTENANCE & INSPECTION .................................................................................................... 45
10 LUBRICATION ................................................................................................................................ 46
10.1 OIL TYPES .......................................................................................................................................... 46
10.2 CHANGING THE OIL .......................................................................................................................... 47
10.3 MOUNTING POSITIONS .................................................................................................................... 48
10.4 OIL PLUGS AND OIL QUANTITIES .................................................................................................... 50
10.4.1 D SERIES 2-3 STAGE OIL LEVEL PLUGS: ......................................................................................... 50
10.4.2 D SERIES 4 STAGE OIL LEVEL PLUGS.............................................................................................. 51
10.4.3 D SERIES 5-6 STAGE OIL LEVEL PLUGS: ......................................................................................... 52
11 TROUBLESHOOTING GUIDE ........................................................................................................ 53
12 DISPOSAL ....................................................................................................................................... 56
12.1 DISPOSAL OF OIL .............................................................................................................................. 56
12.2 DISPOSAL OF SEALING .................................................................................................................... 56
12.3 DISPOSAL OF METAL ........................................................................................................................ 56