Summary of Contents for PIRANHA CL-P1

Page 1: ...buy your excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of th...

Page 2: ...PIRANHA CT P1 CL P1 High Speed Line Scan Camera User s Manual 03 32 00253 rev 13 Printed 6 6 2005 9 09 00 AM PIRANHA PIRANHA ...

Page 3: ... Munich Germany and Tokyo Japan All DALSA products are manufactured using the latest state of the art equipment to ensure product reliability All electronic modules and cameras are subjected to a 24 hour burn in test For further information not included in this manual or for information on DALSA s extensive line of image sensing products please call DALSA Sales Offices Waterloo Europe Asia Pacific...

Page 4: ...2 2 6 User Bus Inputs 12 2 7 Data Bus 13 2 8 Timing 14 2 9 Detailed Timing 14 Optical and Mechanical Considerations________________________________________ 15 3 1 Mechanical Interface 15 3 2 Mounting 15 3 3 Environment 15 3 4 Optical Interface 18 3 5 Lens Modeling 19 3 6 EMC Operation 20 Troubleshooting________________________________________________________ 23 4 1 General Solutions 23 4 2 Specifi...

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Page 6: ...f connecting circuit modules through standardized busses allows DALSA to build a high performance modular camera using the reliability flexibility and cost effectiveness of high volume interchangeable parts Within the Piranha camera a timing board PB P1 X206 generates all internal timing and a driver board PB P1 X138 for resolutions up to 2048 PB P1 X139 for 4096 provides bias voltages and clocks ...

Page 7: ... CamName User s Manual 6 DALSA Corp 03 32 00253 13 Figure 1 IL P1 Image Sensor Figure 2 IT P1 Image Sensor ...

Page 8: ... Pattern Noise FPN Global exposure control disabled DN 2 3 2 3 Pixel pixel exposure control disabled DN 2 3 2 3 Global 50 exposure control DN 2 3 2 4 Pixel pixel 50 exposure control DN 2 3 2 4 DC Offset DN 2 4 7 3 DC Offset Mismatch DN 3 1 Exposure Control Offset DN 2 4 7 4 Random Noise pk pk DN 2 4 3 rms DN 0 5 0 8 3 Noise Equivalent Exposure pJ cm 2 121 Saturation Equivalent Exposure nJ cm 2 60 ...

Page 9: ...arge number of electrons a pixel well can hold without spilling charge onto adjacent pixels As an image sweeps over a line of pixels the pixels collect charge At certain intervals the sensor transfers its collected charge to one or more readout registers which feed each pixel s charge from the image sensor into an output node that converts the charges into voltages After this transfer and conversi...

Page 10: ...e that most framegrabbers supply cables but since you may have to build custom cables interfaces or controllers planning ahead will save time and effort In order to set up your camera you should take these steps 1 Test and connect power supplies 2 Test and connect User Bus control signals from framegrabber 3 Test and connect data signals output from camera You must also set up the other components...

Page 11: ...Pixels necessary pixel per m 100 cm 20 resolution desired image of width total µ 2000 pixels Magnification m 100 m 10 resolution desired size pixel µ µ 0 10 EXSYNC Frequency m 100 m s 4 resolution desired speed web µ 40kHz Shaft Encoder Circumference You require 1 pulse for every 100µm of object travel Assuming a shaft web encoder producing 1000 pulses rev shaft circumference must be 1000 x 100µm ...

Page 12: ...re use 4 5V Digital 5 Future use 6 15V Analog 7 15V Analog 8 AGND Pin Signal 9 5V Digital 10 DGND 11 Future use 12 Future use 13 5V Analog 14 AGND 15 5V Analog 14 AD2 15 AD1 16 AD0 LSB 17 STROBE 18 LVAL 19 No connect 33 AD2B 34 AD1B 35 AD0B 36 STROBEB 37 LVALB Note Each DB37 connector supplies two channels of data e g OS1 OS2 OS3 OS4 1 20 37 19 Mating Parts Amphenol hood 17 1657 37 plug 205210 3 A...

Page 13: ...mandatory control signal EXSYNC and optional signal PRIN These signals must be supplied from your imaging system to the camera in EIA 644 LVDS format which requires the use of twisted pair cable DALSA recommends shielded cables Maximum cable length depends on environmental factors and EIA 644 limitations See Appendix A EXSYNC EXSYNC is a mandatory control signal that initiates line readout The ris...

Page 14: ... 4096 pixel arrays First Pixel OS1 First Pixel OS2 IT P1 1024 Linear Array Second Pixel OS4 Second Pixel OS3 Second Pixel OS2 First Pixel OS4 First Pixel OS3 Second Pixel OS1 1 3 5 2 4 6 1024 1023 1022 1020 1021 1019 512 513 STROBE STROBE is a pixel clock signal for digital data It is continuous toggling even when data is not valid Data is valid on its rising edge when LVAL is high LVAL Horizontal...

Page 15: ...Y N C LVA L STRO B E PRIN DATA O S1 O Sn N otes Overclocked pixels 1 1 2 2 EXSYN C to LVAL in ST RO BEs 60 1 LVA L to next EX SYN C in STRO BEs m in 0 2 9 Detailed Timing hLVAL pixel 2 Param Description Units Min Typ Max ThLVAL LVAL hold ns 7 TsLVAL LVAL setup ns 33 ThDATA Data hold ns 15 TsDATA Data setup ns 25 IMPORTANT This camera s data is valid on the rising edge of STROBE unlike previous DAL...

Page 16: ...e are four M4 threaded holes and seven 4 40 UNC holes tapped into the front plate for mounting or attaching heat sinking Other mounting options include M4 holes on the sides of the camera stability increases with number of sides used and the tripod mount least stable 3 3 Environment For best operation the camera and cables should be shielded from environmental noise sources The camera should also ...

Page 17: ... 8 TYP M42x1 6G 3 50 88 9 1 965x48UN 3B 3 50 88 9 M4x0 7 6H 8x 4 13 104 8 0 50 12 7 4x CONTROL POWER OS3 OS4 OS1 OS2 0 93 23 7 1 75 44 5 2x 2 57 65 2 0 87 22 0 2x 1 74 44 1 2 64 67 0 4 35 110 5 THETOP OF THE FRONT PLATE IS 0 468 0 015 THE DISTANCE FROMTHETOP OFTHE DIETO 1 45 36 8 TYP This drawing applies to 512 1024 2048 resolutions ...

Page 18: ...36 8 TYP 3 50 88 9 1 965x48UN 3B 3 50 88 9 M4x0 7 6H 8x 4 13 104 8 0 50 12 7 4x CONTROL POWER OS3 OS4 OS1 OS2 0 93 23 7 1 75 44 5 2x 2 57 65 2 0 87 22 0 2x 1 74 44 1 2 64 67 0 4 35 110 5 THETOP OF THE FRONT PLATE IS 0 468 0 015 THE DISTANCE FROMTHETOP OFTHE DIETO 1 45 36 8 TYP This drawing applies to 4096 resolution ...

Page 19: ...mm Ensure that the image circle diameter of the lens to be used is as great as the diagonal of the imaging region of the image sensor Figure 5 Optical distances and image circles Note that the 4096 pixel cameras use different lens mounts than the 2048 pixel cameras The two are not interchangeable See Figure 6 Figure 6 Lens Mounts 2048 vs 4096 Z axis aligner 1 965 x 48UN 1 965 x 48UN M42 Front plat...

Page 20: ... produce different spectra This aging may not be uniform a light source may produce progressively less light in some areas of the spectrum but not others Filters CCD cameras are extremely responsive to infrared IR wavelengths of light To prevent infrared from distorting the images you scan use a hot mirror or IR cutoff filter that transmits visible wavelengths but does not transmit wavelengths ove...

Page 21: ...d image plane parameters Example An acquisition system has a 512 element 10µm pixel pitch line scan camera a lens with an effective focal length of 45mm and requires that 100µm in the object space correspond to each pixel in the image sensor Using the preceding equation the object distance must be 450mm 0 450 m 10 100 45 450 0 450 µ µ m m mm OD OD mm m 3 6 EMC Operation The Piranha has been design...

Page 22: ...er s Manual 21 DALSA Corp 03 32 00253 13 Figure 8 EMC Test Setup OS1 Belden 9819 6 1 8m shielded jacketed twisted pair Control Belden 9807 9 pin RS232 6 1 8m shielded and jacketed Power Belden 9946 20 AWG shielded ...

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Page 24: ...al and specific solutions listed in sections 4 1 and 4 2 3 If these solutions do not resolve your problem see section 4 3 on getting technical support 4 1 General Solutions Connections The first step in troubleshooting is to verify that your camera has all the correct connections Follow the troubleshooting flowchart shown in Figure 9 Power Supply Voltages Check for the presence of all analog and d...

Page 25: ... video Under varying illumination trigger from LVAL while looking at each individual digital bit No No Yes Yes Yes Yes Yes No No No START Check setup see Chapter 2 Data Clocking Output Signals Verify the presence of the data clocking and output signals below Trigger the oscilloscope from the rising edge of LVAL ch1 DC coupled Adjust the oscilloscope time base to allow for a complete cycle of each ...

Page 26: ...line rate Noisy Output Check your power supply voltage outputs for noise Noise present on these lines can result in poor video quality Low quality or non twisted pair cable can also add noise to the video output Verify that your acquisition system samples data on the rising edge of STROBE Offset Varies or Drifts The camera will experience offset drift and the dark level will increase if the camera...

Page 27: ...low off any adhering fibers or particles using dry filtered compressed air Horizontal Lines or Patterns in Output Patterns can be caused by low frequency illumination variations Use a DC or high frequency light source Stuck Bits If data bits seem to be stuck or do not change check that the camera is not saturated by preventing light from entering Next disconnect the digital cable from the camera C...

Page 28: ...Your DALSA Agent or Dealer Acquisition System hardware framegrabber host computer light sources etc Acquisition System software version OS etc Power supplies and current draw Data rate used Control signals used in your application and their frequency or state if applicable EXSYNC BIN MCLK Other _______ PRIN Detailed description of problem encountered please attach description with as much detail a...

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Page 30: ...e use of differential signal transmission allows the receiver to reject common mode voltages This noise rejection improves data integrity and allows cameras to be installed in an industrial environment EIA 644 compatible line receivers and drivers are available from many different IC manufacturers in a variety of fabrication technologies such as CMOS and GaAs The EIA 644 standard does not define s...

Page 31: ...l reduce power dissipation within the camera and reduce radiated emissions Unused inputs should also be left unconnected EIA 644 chips have fail safe features that guarantee a known logic state HIGH in fault conditions unconnected shorted or unterminated Do not connect cables to unused inputs Cables can act as antennae and cause erratic camera behavior Cable Lengths Figure 8 shows a graph of ideal...

Page 32: ...253 13 Figure 8 EIA 644 Data Rate vs Cable Length Cable Length m Data Rate Mbps 1 1 1000 100 10 2 3 5 10 20 Jitter Measured at 0100mV Differential 20 Jitter Measured at 0V Differential CAT3 Cable Typical Data Rate vs Cable Length National DS90C031 ...

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Page 34: ...C Part 15 ICES 003 EN 55022 1998 EN 55024 1998 EN 61000 6 1 2001 This product complies with the requirements of the Low Voltage Directive This product complies with the requirements of the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC and carries the CE mark accordingly Place of Issue Waterloo ON CANADA Date of Issue 25 May 2005 Name and Signature of authorized person Hank Helmo...

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Page 36: ...d inappropriate reference to area architecture changed EMC description updated troubleshooting section for linescan camera 06 Corrected EMC Declaration 07 Removed 40 50 PR spec from performance specs ECE specifications changed to a 50 PR ECE PRNU was changed to a max of 15 DN and typ of 8 DN Pixel to pixel ECE PRNU was changed to max 8 DN typ 4 DN references to 2 models of P1 cameras with and with...

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Page 38: ... 11 troubleshooting 21 F fiber optic light sources 18 Filters 18 full well capacity 7 H halogen light sources 18 horizontal sychronization 12 hot mirror 18 I IL CB image sensor 4 Illumination 18 input output signals 9 inputs user bus 11 Installation Overview 8 integration 7 interface mechanical 14 optical 17 L Lens Modeling 18 light sources 18 Logic HIGH and LOW 26 LVAL 12 troubleshooting 22 M mag...

Page 39: ...DB25 User Bus 10 power supplies 11 PRIN 11 R RS422 reference 26 S state diagrams 13 STROBE 12 troubleshooting 22 stuck bits 24 T temperature 14 Timing 13 timing board 4 troubleshooting 21 flowchart 22 U user bus 11 V vertical patterns 23 W web encoder 9 ...

Page 40: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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