DALBO SUPERMAX 250 Manual Download Page 20

 

 

SUPERMAX 

 

 

 

Page 20 

 

 
Ensure no personnel are within the extension radius of the side sections. 

 
Replacing gaskets on raise/lower cylinder 

Fig. 8 

 

 
1.

 

Drain oil from cylinder by moving ram carefully backwards and forwards. 

2.

 

Extend ram to centre position. Unscrew upper part (pos. 3) from cylinder tube 
(pos. 1). Use special tool to remove upper part. If upper part is stuck, heat front 
of upper part. When upper part is detached from cylinder tube, pull ram up to-
wards upper part and remove completely from cylinder tube (pos. 1). 

3.

 

Remove lock nut (pos. 10) retaining collar shoe (pos. 4). 

4.

 

Remove collar shoe (pos. 4) from ram, (pos. 2). 

5.

 

Remove upper part (pos. 3) from ram, (pos. 2). 

6.

 

Remove gaskets in upper part (pos. 5+6+7+8+9) along with collar shoe. 

7.

 

Clean all parts and check for particles etc. Check for rust around scraper ring 
(pos. 5) in upper part. If detected, remove thoroughly. 

 
Assembly 
1.

 

Fit new gaskets (pos. 5+6+7+8+9) in upper part, plus collar shoe. 

2.

 

Lubricate thread in upper part (pos. 3) and cylinder tube (pos. 1) with oil. 

3.

 

Fit upper part (pos. 3) on ram shaft. 

4.

 

 Fit collar shoe (pos. 4) and screw on lock nut, secure with Loctite. Ensure that 
thread  is  absolutely  clean  and  free  of  oil  or  other  impurities  before  applying 
Loctite. Do not fill with oil for 12 hours after use of Loctite. 

5.

 

Lubricate outer collar shoe gasket in contact with cylinder tube and inside of 
cylinder tube with oil, push ram into centre position. 

6.

 

Fit upper part onto cylinder tube and tighten. 

7.

 

For fitting cylinder see ”

Replacing depth

”.

 

 

Summary of Contents for SUPERMAX 250

Page 1: ...SUPERMAX EN 250 300 Serial no 100 XXX...

Page 2: ......

Page 3: ...spare parts list is included at the back of this manual EU DECLARATION OF COMPLIANCE DALBO A S DK 7183 Randb l 4575883500 declares herewith that the above machine is manufactured in accordance with t...

Page 4: ......

Page 5: ...CTING 13 CONNECTING 13 HYDRAULICS 13 DISCONNECTION 14 SETTING UP 15 ADJUSTING MAIN FRAME 15 ADJUSTING DEPTH 15 OPERATION 16 REPLACING SPRING BOLT 16 TROUBLESHOOTING 17 MAINTENANCE 18 LUBRICATION 18 RE...

Page 6: ...ssengers during operation or transport Ensure there are no personnel within the machine s working radius before op erating Operate machine only from inside the tractor Before leaving the tractor or ma...

Page 7: ...ressure can penetrate the skin and cause severe injury In the event of injury seek medical help immediately Assembly Danger of crushing Ensure no personnel are between implement and tractor or between...

Page 8: ...ving the manufacturer s operating maintenance and repair instructions and that original spare parts are always used The machine may only be used maintained or repaired by personnel familiar with it an...

Page 9: ...max depth Model Oil litres 300 250 1 2 SUPERMAX 250 300 incl 800 mm bogie packer Width cm 300 250 HP recommended 200 170 Weight in kg Incl 800 mm bogie T ring 3200 2625 Sections pcs 1 1 Hydraulic req...

Page 10: ...anual is divided into 5 main sections Safety Starting routine and running Accessories Maintenance Repairs The following symbols represent Points which are important to functionality and service life P...

Page 11: ...ERMAX is intended for use after harvesting of crops such as wheat maize sun flower or rapeseed Thanks to the machine s weight soil can be loosened even un der very hard soil conditions SUPERMAX should...

Page 12: ...tones must be removed from the area to the normal extent The area must be rea sonably well drained Plant material must not be stiffer than maize stalks The machine can only be used towed behind an agr...

Page 13: ...bar with balls and split pins Hydraulics SUPERMAX 300 requires a double acting hydraulic outlet as standard which is linked to the hydraulic depth adjustment Hose markings Cylinder name Colour Outlet...

Page 14: ...isconnect the machine on a flat surface to ensure maximum stability Set support leg vertically disconnect hydraulic hoses and three point lift arms Remember to depressurise hoses before disconnecting...

Page 15: ...longitudinal ly and latitudinally Fig 3 SUPERMAX 300 at work The main frame is horizontal Adjusting depth The working depth of the machine is hydraulically set using the packer A fig 3 The depth of th...

Page 16: ...g bolt to break Replacing spring bolt Fig 5 If the spring bolt A breaks extract the split pin B lift the tine C up to the required height and replace the bolt in the tine Remember to secure the spring...

Page 17: ...SUPERMAX Page 17 Troubleshooting Fault Cause Remedy Uneven working depth Frame is not hori zontal Adjust frame Tines not uni formly adjusted Adjust tines uniformly...

Page 18: ...r first working day Check all split pins and bolts to avoid mechanical failure Check hydraulic system for leaks Lubrication Fig 6 A B C D Lubrication points Number of nipples Lubrication inter vals ho...

Page 19: ...ydraulics Before commencing work depressurise hydraulic system and support part being worked on Always ensure hydraulic system is bled after repairs and before use to prevent mechanical breakdown and...

Page 20: ...am pos 2 6 Remove gaskets in upper part pos 5 6 7 8 9 along with collar shoe 7 Clean all parts and check for particles etc Check for rust around scraper ring pos 5 in upper part If detected remove tho...

Page 21: ...less it is properly supported Fig 9 1 Loosen bolt 5 and remove 2 The foot 2 with its wing cutters 3 and 4 and glide plate 8 can then be removed and replaced if required 3 The wing cutters 3 and 4 can...

Page 22: ...ware of the weight of any given part when removing or disassembling All parts must be supported or lifted to avoid danger of falling Disconnect hydraulic hoses and cylinders and drain oil Collect oil...

Page 23: ...SUPERMAX Page 23 Spare parts...

Page 24: ...ten consent of DALBO A S Non original spare parts used DALBO A S cannot be held liable for consequential damage loss of earnings or production as a result of defects DALBO A S cannot be held liable fo...

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