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DALBO MAXIDISC 300, Operator'S Manual

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Summary of Contents for MAXIDISC 300

Page 1: ...MAXIDISC GB 300 400 cm ...

Page 2: ......

Page 3: ... can be found in the back of this manual to give you an overview of MAXIDISC components and to facilitate ordering EU DECLARATION OF CONFORMITY DALBO A S DK 7183 Randbøl Hereby declare that the above mentioned machine has been manufactured in compliance with the provision of the Council Directive on the approximation of the laws of the Member States relating to machinery 98 37 EC which replaces Co...

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Page 5: ...ENTS AND SETTINGS 14 DEPTH 14 Deeper soil penetration 14 ANGLE 15 DISC SCRAPERS 16 SIDE DISCS 16 OPERATING AND DRIVING INSTRUCTIONS 17 ANGLE 17 TRAVEL SPEED 17 Power requirements 17 TROUBLESHOOTING 18 MAINTENANCE 19 LUBRICATION 19 HYDRAULIC SYSTEM 20 DISC HUBS 20 REPLACEMENTS AND REPAIRS 21 HYDRAULIC SYSTEM 21 Replacing angle adjustment cylinder 21 Replacing angle adjustment seals 22 REPLACING SHA...

Page 6: ...SPARE PARTS 27 ...

Page 7: ...ransport Never allow bystanders within the operating radius of the MAXIDISC when the implement is in operation Operate the MAXIDISC only while seated in the driv er s seat of the tractor Ensure that wing section locks are engaged when the MAXIDISC is in a folded position Secure control levers against unintentional operation Before performing any adjustments maintenance or repairs on the machinery ...

Page 8: ...ld come in contact with hydraulic oil or grease or in case clothing should become stained with oil remove the stained clothes immedi ately and wash the affected skin areas thoroughly Oil and grease are harmful to the skin Escaping hydraulic oil under high pressure can penetrate the skin and cause severe injury If an accident occurs see a doctor immediately Hitching An individual is in danger of be...

Page 9: ... exceeded The weight on the front axle must not be less than 20 percent of the total mass of the tractor If it is less than 20 per cent extra weight must be added to the front of the tractor Correct Use Correct use of the MAXIDISC includes adherence to the instructions of the man ufacturer concerning operation maintenance and repair as well as the use of genuine factory replacement parts Do not al...

Page 10: ...MAXIDISC Side 10 Technical Data MAXIDISC Size cm 300 400 HP recommended 100 140 Gross weight kg 1720 2290 T rings Yes Yes ...

Page 11: ...e main categories Safety Set up and Operation Options Maintenance Repairs The following safety alert symbols are used throughout this manual to indicate Points that are extremely important for the function and life of the machinery Points that involve safety Delivery MAXIDISC is delivered fully assembled on a flatbed lorry If the MAXIDISC needs to be lifted it is recommended that you lift with str...

Page 12: ...permost soil layer where resi due management is concentrated The MAXIDISC effectively performs full cutting penetration of the field and uniform mixing and blending of plant residue and soil microorganisms in just one pass The final element of the soil management system is a packer roller ensuring moisture conservation and promoting an optimal micro climate for the organisms in the soil Fig 1 ...

Page 13: ...raulic System The MAXIDISC requires one double acting hydraulic outlet Table 1 Hose markings Cylinder Colour Outlet Function Angling Green Double acting Angling discs Check the hydraulic hoses for kinks or pinches Unhitching Position the MAXIDISC on solid even ground Disconnect the lift arms and the top link Remember to relieve the pressure in the hydraulic system before disconnecting the hoses ...

Page 14: ...he supporting pin that bears the roller when the implement is raised It might be necessary to readjust the top link after changing the depth The frame must always be horizontal Deeper soil penetration To increase the penetration depth raise the implement Next remove the pin A from the bracket and insert it one hole higher Lower the MAXIDISC and move the pin on the bottom B correspondingly up so th...

Page 15: ...Turnbuckle length A Type Turnbuckle length abt mm Specification degree rear front MAXIDISC 300 80150 444 20 20 0 0 MAXIDISC 300 80150 431 23 20 3 0 MAXIDISC 400 80160 444 20 20 0 0 MAXIDISC 400 80160 431 23 20 3 0 MAXIDISC 300 Ü 80151 538 20 20 0 0 MAXIDISC 300 Ü 80151 524 23 20 3 0 MAXIDISC 400 Ü 80161 415 20 20 0 0 MAXIDISC 400 Ü 80161 401 23 20 3 0 MAXIDISC 400 ÜH 80171 442 20 20 0 0 MAXIDISC 4...

Page 16: ...r Side discs Fig 6 A disc mounted on the outside edge of the MAXIDISC limits the amount of soil being cast out by the disc in the very front Adjust the side disc vertically by using the pin A according to the working depth of the MAXIDISC The disc can also be moved in a horizontal direction by loosening the mounting bolt A ...

Page 17: ...ng operation enabling the operator to obtain the optimal setting according to field conditions If there are many patches of plant residue on the field the angle can quickly be re duced to avoid blockage The angle can also be reduced if the need for pulling force becomes too great Travel Speed A working speed between 8 12 km hour is recommended but always drive accord ing to conditions When the tra...

Page 18: ...e angle is too aggressive Adjust the angle Driving too closely or too far away from the previous pass Driving too closely or too far away from the last pass A depression in the soil or furrow devel ops between pass es Driving too closely or too far away from the previous pass Driving too closely or too far away from the last pass The rear row of discs is too ag gressive or too passive Set the rear...

Page 19: ...damage and make sure that all are securely in place to avoid any possible damage or breakdown of the machine Check for leaks in the hydraulic system Before servicing the machine always lower the implement engage the tractor brakes stop the engine and remove the ignition key to avoid unintentional operation and personal inju ry Lubrication Fig 7 A A B C D E Lubrication points Num ber of fit tings L...

Page 20: ...on rods should be coated with oil or grease if the MAXIDISC is to be parked for a long period of time Remember to remove the oil or grease prior to operation Disc hubs Tighten the disc hubs once a year or as needed Fig 8 1 Screw off the cap 2 Remove the split cotter pin from the nut 3 Tighten the nut turn or until there is no play in the hub ...

Page 21: ...ion Pay careful attention to safety when performing repair work on the hydraulic system Remove hydraulic pressure prior to do ing any maintenance After making repairs to the hydraulic system always bleed air out of the system before operating the MAXIDISC again to avoid any possible personal injury or mechanical breakdown or dam age Hydraulic System Replacing angle adjustment cylinder Lower the MA...

Page 22: ...sleeve pos 5 6 7 8 9 7 Clean all parts thoroughly Check for filings shavings burrs and make sure that there is no rust around the scraper ring pos 5 in the gland If rust is found it must be removed Assembly 1 Assemble the new seals pos 5 6 7 8 9 into the gland and the sleeve 2 Lubricate the screw threads on the gland pos 3 and the cylinder casing pos 1 with oil 3 Mount the gland pos 3 onto the pis...

Page 23: ... and slide the bear ings off the shaft 4 Pull the T rings and the square tube of the shaft Mount in reverse order Apply Loctite to the set screws in the bearings When mounting the shaft with bearings make sure to posi tion the bearings with the grease fittings facing towards the back enabling easier access for lubrication and pro tecting them from stones Replacing the bearing in the disc hub The M...

Page 24: ...p 1 To assemble follow the instructions above in reverse order Screw the cas tle nut onto the shaft while simultaneously turning the hub Tighten the nut until it is difficult to turn the wheel Now loosen the castle nut until the split pin lines up with a hole in both the shaft and the castle nut if the wheel still drags when it is turned loosen the castle nut to the next hole in the nut 2 Remember...

Page 25: ... of the part that you are about to handle It is important to support or secure the part so that it cannot fall Dismount all hydraulic hoses and cylinders and empty the oil To avoid pollution of the ground and the surrounding area collect as much oil as possible Dispose of the oil and the hoses properly All iron used in the machine is recyclable ...

Page 26: ...MAXIDISC Side 26 Hydraulic System Diagram Hydraulic diagram for angle adjustment Fig 14 ...

Page 27: ...MAXIDISC Side 27 Spare Parts ...

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